CAME ZLX24MA User manual

ZLX24MA ZLX24MR
INSTALLATION MANUAL
FA0 1 55 4- EN
EN English

Page 2- Manual FA01554-EN - 01/2021 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
GENERAL PRECAUTIONS FOR INSTALLERS
Important safety instructions.
Please follow all of these instructions. Improper installation may cause
serious bodily harm.
Before continuing, please also read the general precautions for users.
Only use this product for its intended purpose. Any other use is hazardous. •
The manufacturer cannot be held liable for any damage caused by improper,
unreasonable or erroneous use. • This product has been designed to be assembled
to partly completed machinery and/or equipment so as to build machinery as
regulated by the Machinery Directive 2006/42/EC. • The final installation must
comply with the Machinery Directive (2006/42/EC) and the European reference
standards in force. • The manufacturer declines any liability for using non-original
products, which would also void the warranty. • All operations indicated in this
manual must be carried out exclusively by skilled and qualified personnel and in
full compliance with the regulations in force. • The device must be installed, wired,
connected and tested according to good professional practice, in compliance
with the standards and laws in force. • Make sure the mains power supply
is disconnected during all installation procedures. • All the components (e.g.
actuators, photocells and sensitive edges) needed for the final installation to comply
with the Machinery Directive (2006/42/EC) and with the reference harmonised
technical standards are specified in the general CAME product catalogue or on the
website www.came.com. • Check that the temperature ranges given are suitable
for the installation site. • Make sure that no direct jets of water can wet the product
at the installation site (sprinklers, water cleaners, etc.). • Make sure you have set
up a suitable dual-pole cut-o device along the power supply that is compliant with
the installation rules. It should completely cut o the power supply according to
category III surcharge conditions. • Demarcate the entire site properly to prevent
unauthorised personnel from entering, especially minors. • Use suitable protection
to prevent any mechanical hazards due to persons loitering within the operating
range of the operator.

Page 3- Manual FA01554-EN - 01/2021 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
• The electrical cables must pass through special pipes, ducts and cable glands
in order to guarantee adequate protection against mechanical damage. • The
electrical cables must not touch any parts that may overheat during use (such
as the motor and transformer). • Before installation, check that the guided part
is in good mechanical condition, and that it opens and closes correctly. • The
product cannot be used to automate any guided part that includes a pedestrian
gate, unless it can only be enabled when the pedestrian gate is secured. • Make
sure that nobody can become trapped between the guided and fixed parts, when
the guided part is set in motion. • All fixed controls must be clearly visible after
installation, in a position that allows the guided part to be directly visible, but far
away from moving parts. In the case of a hold-to-run control, this must be installed
at a minimum height of 1.5 m from the ground and must not be accessible to
the public. • If not already present, apply a permanent tag that describes how to
use the manual release mechanism close to it. • Make sure that the operator has
been properly adjusted and that the safety and protection devices and the manual
release are working properly. • Before handing over to the final user, check that the
system complies with the harmonised standards and the essential requirements
of the Machinery Directive (2006/42/EC). • Any residual risks must be indicated
clearly with proper signage axed in visible areas, and explained to end users.
• Put the machine’s ID plate in a visible place when the installation is complete.
• If the power supply cable is damaged, it must be immediately replaced by the
manufacturer or by an authorised technical assistance centre, or in any case, by
qualified sta, to prevent any risk. • Keep this manual inside the technical folder
along with the manuals of all the other devices used for your automation system. •
Make sure to hand over to the end user all the operating manuals of the products
that make up the final machinery.
DISMANTLING AND DISPOSAL

Page 4- Manual FA01554-EN - 01/2021 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
CAME S.p.A. employs an Environmental Management System at its premises. This system is certified and compliant with
the UNI EN ISO 14001 standard to ensure that the environment is respected and safeguarded. Please continue safeguarding
the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. Simply follow these
brief disposal guidelines:
DISPOSING OF THE PACKAGING
The packaging materials (cardboard, plastic, etc.) can be disposed of easily as solid urban waste, separated for recycling.
Before dismantling and disposing of the product, please always check the local laws in force.
DISPOSE OF THE PRODUCT RESPONSIBLY.
DISPOSING OF THE PRODUCT
Our products are made of various materials. Most of these materials (aluminium, plastic, iron and electrical cables) are
classified as solid urban waste. They can be separated for recycling and disposed of at authorised waste treatment plants.
Other components (electronic boards, transmitter batteries, etc.) may contain pollutants.
These must be removed and disposed of by an authorised waste disposal and recycling firm.
It is always advisable to check the specific laws that apply in your area.
DISPOSE OF THE PRODUCT RESPONSIBLY.

Page 5- Manual FA01554-EN - 01/2021 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
PRODUCT DATA AND INFORMATION
Key
This symbol shows which parts to read carefully.
This symbol shows which parts describe safety issues.
This symbol shows what to tell users.
The measurements, unless otherwise stated, are in millimetres.
Description
801QA-0050
ZLX24MA - Multifunction control panel, with 230 VAC power supply, for 24 V swing gates with two leaves, with programming
display and signalling, safety device self-diagnostics, adaptive speed and torque technology, BUS CXN, 2 safety inputs and
memory space for up to 250 users.
801QA-0070
ZLX24MR - Multifunction control panel, with 120 VAC power supply, for 24 V swing gates with two leaves, with programming
display and signalling, safety device self-diagnostics, adaptive speed and torque technology, BUS CXN and 2 safety inputs.
Technical data
MODELS ZLX24MA ZLX24MR
Power supply (V - 50/60 Hz) 230 AC 120 AC
Motor power supply (V) 24 DC 24 DC
Board power supply (V) 24 AC 24 AC
Standby consumption (W) 33
Power (W) 260 260
Transformer thermal protection (°C) 120 120
Colour RAL 7040 RAL 7040
Operating temperature (°C) -20 ÷ +55 -20 ÷ +55
Cycles/hour 20 20
Consecutive cycles 20 20
Protection rating (IP) 54 54
Insulation class II
Fuse table
MODELS ZLX24MA ZLX24MR
Line fuse 3.15 A F 4 A F
Control-board fuse 1.6 A T 1.6 A T
Accessory fuse 1.6 A F 1.6 A F

Page 6- Manual FA01554-EN - 01/2021 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
Description of parts
1Line fuse
2Power supply terminal board
3Terminal board for connecting control devices
4Terminal board for connecting the safety devices
5Memory Roll card connector
6Connector for CAME KEY
7Display
8Programming buttons
9RSE card connector
10 RIO CONN card connector
11 Connector for plug-in radio frequency card (AF)
12 Earthing star point
13 Terminal board for CRP connection
14 Terminal board for connecting the antenna
15 Terminal board for BUS devices
16 Terminal boards for connecting micro limit switches and/
or encoders
17 Terminal board for connecting the gearmotor with
encoder or with slowdown switch and electric lock
18 Accessories fuse
19 Control board fuse
20 Terminal board for connecting the signalling devices
21 Terminal board for power supply to the control board
22 Transformer

Page 7- Manual FA01554-EN - 01/2021 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
Optional accessories
23 RLB battery charger board (002RLB)
24 RGSM001 module (806SA-0010)
25 SMA module (009SMA)

Page 8- Manual FA01554-EN - 01/2021 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
Size
178
125
204 132
195
254
273
==
Cable types and minimum thicknesses
Cable length (m) up to 20 from 20 to 30
Power supply 230 V AC 3G x 1.5 mm² 3G x 2.5 mm²
24 V AC/DC flashing beacon 2 x 0.5 mm² 2 x 0.5 mm²
TX Photocells 2 x 0.5 mm² 2 x 0.5 mm²
RX photocells 4 x 0.5 mm² 4 x 0.5 mm²
12 V DC electric lock 2 x 1 mm² 2 x 1.5 mm²
Command and control devices *no. x 0.5 mm² *no. x 0.5 mm²
* no. = see product assembly instructions
Warning: the cable cross-section is indicative and varies according to the motor power and cable length.
When operating at 230 V and outdoors, use H05RN-F cables compliant with 60245 IEC 57 (IEC); when operating
indoors, use H05VV-F cables compliant with 60227 IEC 53 (IEC). For power supplies up to 48 V, you can use FROR 20-22 II
cables compliant with EN 50267-2-1 (CEI).
To connect the antenna, use RG58 cable (up to 5 m).
To connect to the CRP, use a UTP CAT5 cable (up to 1,000 m long).
If the cable lengths dier from those specified in the table, define the cable cross-sections according to the actual
power draw of the connected devices and in line with regulation CEI EN 60204-1.
For multiple, sequential loads along the same line, recalculate the values in the table according to the actual power
draw and distances. For information on connecting products not covered in this manual, please see the documentation
accompanying the products themselves.
To connect the encoder, use a FROHE 300/500 V shielded cable (3 x 0.5 mm²).
BUS cable table
We recommend using a FROR 2 x 0.5 mm cable, maximum 50 m in length from the control board.
Single branch length (m) max. 50 m
BUS cable 2 x 0.5 mm²
The total length of all branches can be a maximum of 150 m.
The cable cannot be shielded.

Page 9- Manual FA01554-EN - 01/2021 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
INSTALLATION
Preparing the control panel

Page 10 - Manual FA01554-EN - 01/2021 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
Fastening the control panel
DIN rail
195
125
==
Standard
254
178

Page 11 - Manual FA01554-EN - 01/2021 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
ELECTRICAL CONNECTIONS
Preparing the electrical cables
Connect all wires and cables in compliance with the law.
Use cable glands to connect the devices to the control panel. One of these must be used exclusively for the
power supply cable.

Page 12 - Manual FA01554-EN - 01/2021 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
Power supply
1Connecting to the mains (230/120 V AC - 50/60 Hz)
F - Line fuse
L - Phase
N - Neutral
Earth
The strap used to fix the cables is not supplied.
N
F
L
2Power supply output for accessories
The output normally delivers 24 V AC.
The output delivers 24 V DC (10+, 11-) when the batteries start operating, if they are installed.
The sum of the power draw for the connected accessories must not exceed 50 W.
3Connection to one or two electric locks 12 V AC/DC - max 15 W
10 11 E E3 5
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2

Page 13 - Manual FA01554-EN - 01/2021 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
Maximum capacity of contacts
Device Output Power supply (V) Power (W)
Accessories 10 - 11 24 AC/DC 20
Additional light 10 - E3 24 AC/DC 10
Flashing beacon 10 - E 24 AC/DC 10
Operator status warning
light 10 - 5 24 AC/DC 3
BUS BUS 15 DC 15
Do not connect anything other than CAME BUS accessories.
Gearmotors
M1 =Gearmotor delayed while opening
M2 =Gearmotor delayed while closing
Where there is only one gearmotor in the system, make the electrical connections on the gearmotor (M2).
M1 M2
M2M1

Page 14 - Manual FA01554-EN - 01/2021 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
Gearmotor with encoder
FC1 FA1 F
E1 -+
M
N
-
E
+
M
N
+
E
-
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
+ E2 -
FC2 FA2 F
FC2 FA2 F
E2 -+
FROG-A24E / FERNI / FERNI-V
N
M
ENC
N
M
ENC
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
ATS / AXO / FTX / FAST-70 / AMICO / AXI

Page 15 - Manual FA01554-EN - 01/2021 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
N
M
E
N
M
E
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
STYLO-RME
N
M
EB
E
N
M
E
EB
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
STYLO-ME

Page 16 - Manual FA01554-EN - 01/2021 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
Gearmotors with slowdown switches
FC1 FA1 F FC2 FA2 F
M
NN
M
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
R
R
A3024N / A5024N
FC2 FA2 F
E2 -+
M
N
F
FA
FC
N
M
FC
FA
F
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
FC1 FA1 F
E1 -+
FROG-A24

Page 17 - Manual FA01554-EN - 01/2021 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
Gearmotors without encoder
M
N
N
M
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2

Page 18 - Manual FA01554-EN - 01/2021 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
Devices with BUS CXN system
The CXN CAME system is a two-wire non-polarised communication BUS which allows you to connect up all compatible CAME
devices.
Connection to the BUS can be in a chain, star or mixed formation.
Once the system has been wired, and after having set the address on each device, the function of each accessory can be
configured on the control panel. This method allows you to configure the set-up immediately without having to do so later and
intervene directly on the accessories and system wiring.
Cabling
1Chain connection
2Star connection
3Mixed connection
Cable type
We recommend using a FROR 2 x 0.5 mm cable, maximum 50 m in length from the control board.
Single branch length (m) max. 50 m
BUS cable 2 x 0.5 mm²
The total length of all branches can be a maximum of 150 m.
The cable cannot be shielded.
Maximum number of devices that can be connected, by type
Type of device Maximum number of devices
Keypad selectors and transponders 7
Photocell pairs 8
Flashing beacons 2

Page 19 - Manual FA01554-EN - 01/2021 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
Command and control devices
1STOP button (NC contact)
Stop the gate and exclude automatic closing. Use a control device to resume movement.
When the contact is being used, it must be activated during programming.
2Control device (NO contact)
OPEN ONLY function
When the [HOLD-TO-RUN] function is active, the control device must be connected during OPENING.
3Control device (NO contact)
PARTIAL OPENING or PEDESTRIAN OPENING function
See [Adjusting partial opening] function.
4Control device (NO contact)
CLOSE ONLY function
When the [HOLD-TO-RUN] function is active, the control device must be connected during CLOSING.
5Control device (NO contact)
OPEN-CLOSE function
OPEN-STOP-CLOSE-STOP function
See control function 2-7.
6Antenna with RG58 cable
1 2 3 3P 4 7
BUS

Page 20 - Manual FA01554-EN - 01/2021 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
Signalling devices
1Flashing beacon
It flashes when the operator opens and closes.
2Additional light
It increases the light in the manoeuvring area.
See [Additional light] function.
3Operator status warning light
It notifies the user of the operator status.
See [Gate-open warning light] function.
10 11 E E3 5
BUS