Camille Bauer SINEAX DM5 Series User manual

Device handbook
SINEAX DM5S / DM5F
Operating Instructions SINEAX DM5
172255-07 08/2015
Camille Bauer Metrawatt AG
Aargauerstrasse 7
CH-5610 Wohlen / Switzerland
Phone: [phone]
Telefax: [phone]
e-Mail: [e-mail]
http://www.camillebauer.com

2/39 Device handbook DM5, 172255-07, 08/2015
Legal information
Warning notices
In this document warning notices are used, which you have to observe to ensure personal safety and to prevent
damage to property. Depending on the degree of danger the following symbols are used:
If the warning notice is not followed death or severe personal injury
will result.
If the warning notice is not followed damage to property or severe
personal injury may result.
If the warning notice is not followed the device may be damaged or
may not fulfill the expected functionality.
Qualified personnel
The product described in this document may be handled by personnel only, which is qualified for the respective
task. Qualified personnel have the training and experience to identify risks and potential hazards when working
with the product. Qualified personnel are also able to understand and follow the given safety and warning
notices.
Intended use
The product described in this document may be used only for the application specified. The maximum electrical
supply data and ambient conditions specified in the technical data section must be adhered. For the perfect and
safe operation of the device proper transport and storage as well as professional assembly, installation,
handling and maintenance are required.
Disclaimer of liability
The content of this document has been reviewed to ensure correctness. Nevertheless it may contain errors or
inconsistencies and we cannot guarantee completeness and correctness. This is especially true for different
language versions of this document. This document is regularly reviewed and updated. Necessary corrections
will be included in subsequent version and are available via our webpage http://www.camillebauer.com.
Feedback
If you detect errors in this document or if there is necessary information missing, please inform us via e-mail to:
[e-mail]

3/39 Device handbook DM5, 172255-07, 08/2015
Contents
1. Introduction .....................................................................................................................4
1.1 Purpose of this document........................................................................................................4
1.2 Scope of supply.......................................................................................................................4
1.3 Further documents..................................................................................................................4
2. Security notes..................................................................................................................5
3. Device overview...............................................................................................................5
3.1 Brief description.......................................................................................................................5
3.2 Possible modes of operation ...................................................................................................6
3.3 Free Modbus image ................................................................................................................7
4. Mechanical mounting......................................................................................................8
5. Electrical connections ....................................................................................................9
5.1 General safety notes ...............................................................................................................9
5.2 Current connections ..............................................................................................................10
5.3 Possible cross sections and tightening torques .....................................................................10
5.4 Inputs....................................................................................................................................11
5.5 Power supply.........................................................................................................................23
5.6 Analog outputs ......................................................................................................................23
5.7 Modbus interface RS485.......................................................................................................23
5.8 USB configuration interface...................................................................................................24
6. Commissioning..............................................................................................................25
6.1 Software installation CB-Manager .........................................................................................25
6.2 Parametrization of the device functionality.............................................................................26
6.3 Installation check...................................................................................................................27
6.4 Protection against device data changing ...............................................................................27
6.5 LED functionality ...................................................................................................................28
7. Service, maintenance and disposal.............................................................................29
7.1 Protection of data integrity.....................................................................................................29
7.2 Calibration and new adjustment ............................................................................................29
7.3 Cleaning................................................................................................................................29
7.4 Disposal ................................................................................................................................29
8. Technical data ...............................................................................................................30
Annex...................................................................................................................................35
ADescription of measured quantities.............................................................................35
A1 Basic measurements.............................................................................................................35
A2 Meters (DM5S only) ..............................................................................................................36
BDeclaration of conformity.............................................................................................37
B1 CE conformity........................................................................................................................37
B2 FCC statement......................................................................................................................38
INDEX...................................................................................................................................39

4/39 Device handbook DM5, 172255-07, 08/2015
1. Introduction
1.1 Purpose of this document
This document describes the universal measurement device for heavy-current quantities DM5x. It is
intended to be used by:
•Installation personnel and commissioning engineers
•Service and maintenance personnel
•Planners
Scope
This handbook is valid for all hardware versions of the DM5. Some of the functions described in this
document are available only, if the necessary optional components are included in the device.
Required knowledge
A general knowledge in the field of electrical engineering is required. For assembly and installation of the
device knowledge of applicable national safety regulations and installation standard is required.
1.2 Scope of supply
•Measurement device SINEAX DM5S or SINEAX DM5F
•Safety instructions (multiple languages)
1.3 Further documents
On the Doku-CD (not in scope of supply) there are further documents about the DM5. These documents
may be downloaded from our homepage http://www.camillebauer.com/ as well.
•Safety instructions DM5
•Data sheet DM5
•Modbus basics: General description of the communication protocol
•Modbus interface DM5: Register description of Modbus/RTU communication via RS-485

5/39 Device handbook DM5, 172255-07, 08/2015
2. Security notes
Device may only be disposed in a professional manner !
The installation and commissioning should only be carried out by trained personnel.
Check the following points before commissioning:
– that the maximum values for all the connections are not exceeded, see "Technical data"
section,
– that the connection wires are not damaged, and that they are not live during wiring,
– that the power flow direction and the phase rotation are correct.
The instrument must be taken out of service if safe operation is no longer possible (e.g. visible
damage). In this case, all the connections must be switched off. The instrument must be
returned to the factory or to an authorized service dealer.
It is forbidden to open the housing and to make modifications to the instrument. The instrument
is not equipped with an integrated circuit breaker. During installation check that a labeled switch
is installed and that it can easily be reached by the operators.
Unauthorized repair or alteration of the unit invalidates the warranty.
3. Device overview
3.1 Brief description
SINEAX DM5S and SINEAX DM5F are freely programmable universal measurement devices for heavy-
current systems: Classical high-accuracy transducers, suited for monitoring tasks and retrofit
applications in energy distribution and industry.
The devices can be adapted fast and easily to the measurement task by means of the CB-Manager
software – even if there is no power supply available. Depending on the device version measured
quantities can be mapped proportional to analog DC current outputs and / or to Modbus.
The measurement is done uninterrupted in all four quadrants and can be adapted optimally to the system
to be monitored. Both the average time of the measurement and the expected maximum signal level can
be configured.
Device version SINEAX DM5S SINEAX DM5F
Number of analog outputs 0,1,2,3 or 4 0,1,2,3 or 4
Modbus/RTU interface optional optional
Measurement time, programmable 4…1024 cycles ½,½ (1), 1,2,4,8 cycles
Number of meters max. 32 none
Auto-scaling V/I inputs supported Not supported
Using the device version SINEAX DM5F the behavior of a SINEAX DM5S can be emulated. In this case
the DM5F works like a DM5S.

6/39 Device handbook DM5, 172255-07, 08/2015
3.2 Possible modes of operation
The DM5x can cover a wide range of possible input ranges without any hardware variance. However,
depending on the hardware version ordered some systems may not be available. The adaption to the
input signal is performed by means of variable amplifying levels for current and voltage inputs. Depending
on the application it makes sense to fix these levels by means of the configuration or to let them stay
variable to achieve a maximum accuracy during measurement. The differentiation, if the amplifying
remains constant or is adapted to the present value, is done during the definition of the input configuration
by means of the parameter "auto-scaling".
The disadvantage of auto-scaling is that when an amplifying level needs to be changed, a settling time of
at least one cycle of the power frequency must be allowed until the signals have stabilized again. During
this short time the measurement results remain frozen.
Continuous measurement
An absolute uninterrupted measurement of all quantities assumes that auto-scaling is deactivated for both
voltage and current inputs.
Metering
The uncertainty of the active energy meters of the DM5S is given with class 0.5S. To fulfill the high
requirements of the underlying meter standard EN 62053-22 also small currents have to be measured
very accurate. To do so, auto-scaling must be activated for current inputs. For metering applications the
system voltage is assumed to be quite constant, nominal value acc. standard, wherefore auto-scaling for
voltages is not required.
For the device version DM5F auto-scaling of voltage and current inputs is
not available. As well meters are not supported.

7/39 Device handbook DM5, 172255-07, 08/2015
3.3 Free Modbus image
Accessing measured data of a Modbus device often needs some special effort, if the interesting
measurements are stored in different, non continuous register areas. This way multiple telegrams must be
sent to the device to read all data. This needs time and it's very likely, that the measurements don't
originate from the same measurement cycle.
A free assembly of the data to read helps a lot. The DM5x supports, along with the still available classical
Modbus image, the facility to assemble an image, which may be read with one telegram only. This freely
assembled image is refreshed after each measurement cycle and therefore always provides the most
present values.
The free float image
Up to 60 instantaneous values may be arranged in any sequence on the register addresses 40700-40819.
All of these values are floating point numbers, which allocate 2 registers per value. Meter values are not
possible because they have another format.
The Modbus communication of the DM5 is described in a separate document. This document can be
found on the software CD or can be downloaded via our homepage http://www.camillebauer.com.
►W172 445: Modbus/RTU interface DM5 (communication interface RS485)

8/39 Device handbook DM5, 172255-07, 08/2015
4. Mechanical mounting
The standard version of the DM5 can be clipped onto a top-hat rail according to EN50022.
Please ensure that the operating temperature limits are not exceeded when
determining the place of mounting (place of measurement):
-20 ... 55°C

9/39 Device handbook DM5, 172255-07, 08/2015
5. Electrical connections
Ensure under all circumstances that the leads are free of potential
when connecting them !
5.1 General safety notes
Please observe that the data on the type plate must be adhered to !
The national provisions (e.g. in Germany VDE 0100 “Conditions concerning the erection of heavy
current facilities with rated voltages below 1000 V”) have to be observed in the installation and material
selection of electric lines!
Nameplate of a SINEAX DM5S equipped
with RS485 interface and 4 analog outputs
Symbol Meaning
Device may only be disposed of in a professional manner!
Double insulation, device of protection class 2
CE conformity mark. The device fulfills the requirements of the applicable EC
directives. See declaration of conformity.
Products with this mark comply with both the Canadian (CSA) and the American (UL)
requirements.
Caution! General hazard point. Read the operating instructions.
General symbol: Input
General symbol: Output
General symbol: Power supply
CAT III
Measurement category CAT III for current and voltage inputs

10/39 Device handbook DM5, 172255-07, 08/2015
5.2 Current connections
You have to remove first the plug-in terminals to get access to the screw terminals of the current inputs.
5.3 Possible cross sections and tightening torques
Inputs L1, L2, L3, N, I1 k-l, I2 k-l, I3 k-l
Power supply 13-14
Single wire
1 x 0,5 ... 6,0mm2or 2 x 0,5 ... 2,5mm2
Multiwire with end splices
1 x 0,5 ... 4,0mm2or 2 x 0,5 ... 2,5mm2
Tightening torque
0,5…0,6Nm resp. 4,42…5,31 lbf in
Analog outputs 15,16,17,18,19,20,21,22
RS485 X, B, A
Single wire
1 x 0,5 ... 2,5mm2or 2 x 0,5 ... 1,0mm2
Multiwire with end splices
1 x 0,5 ... 2,5mm2or 2 x 0,5 ... 1,5mm2
Tightening torque
max. 0,5 Nm resp. 4,42 lbf in

11/39 Device handbook DM5, 172255-07, 08/2015
5.4 Inputs
All voltage measurement inputs must originate at circuit breakers or fuses rated 5 Amps or
less. This does not apply to the neutral connector. You have to provide a method for
manually removing power from the device, such as a clearly labeled circuit breaker or a
fused disconnect switch.
When using voltage transformers you have to ensure that their secondary connections
never will be short-circuited.
No fuse may be connected upstream of the current measurement inputs !
When using current transformers their secondary connectors must be short-circuited
during installation and before removing the device. Never open the secondary circuit under
load.
The connection of the inputs depends on the configured system (connection type). Depending on the
hardware version ordered some systems may not be available.
System DM5x-x1xx xxxx DM5x- x2xx xxxx DM5x- x3xx xxxx
Single phase system ● ● ●
Split phase (2 phase system) ● - -
3-wire, balanced load, phase-shift *) ●
● -
3-wire, balanced load ● ● -
3-wire, unbalanced load ● - -
3-wire, unbalanced load, Aron ● - -
4-wire, balanced load ● ● ●
4-wire, unbalanced load ● - -
4-wire, unbalanced load, Open-Y ● - -
*) not supported for SINEAX DM5F

12/39 Device handbook DM5, 172255-07, 08/2015
Single-phase AC mains
• Direct connection
L1
N
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x 2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
• With current transformer
L1
NK
k
L
l
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x 2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
• With current and voltage transformer
L1
N
K
k
L
l
U
u
V
v
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x 2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)

13/39 Device handbook DM5, 172255-07, 08/2015
Split-phase ("two phase system"), unbalanced load
• Direct connection
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x
L1
L2
N
2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
• With current transformer
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x
K
k
L
l
K
k
L
l
L1
L2
N
2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)

14/39 Device handbook DM5, 172255-07, 08/2015
Three wire system, balanced load, phase-shift
current measurement L1, voltage measurement L1-L2
• Direct connection
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x
L1
L2
L3
2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
• With current transformer
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x
L1
L2
L3
2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
K
k
L
l
• With current and voltage transformer
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x
K
k
L
l
L1
L2
L3
2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
U
u
V
v
In case of current measurement via L2 or L3 connect voltages according to the following table:
Current Terminals L1 L2
L2 I1-k I1-l L2 L3
L3 I1-k I1-l L3 L1

15/39 Device handbook DM5, 172255-07, 08/2015
Three wire system, balanced load, phase-shift
current measurement L1, voltage measurement L2-L3
• Direct connection
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x
L1
L2
L3
2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
• With current transformer
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x
L1
L2
L3
2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
K
k
L
l
• With current and voltage transformer
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x
K
k
L
l
L1
L2
L3
2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
U
u
V
v
In case of current measurement via L2 or L3 connect voltages according to the following table:
Current Terminals L2 L3
L2 I1-k I1-l L3 L1
L3 I1-k I1-l L1 L2

16/39 Device handbook DM5, 172255-07, 08/2015
Three wire system, balanced load, phase-shift
current measurement L1, voltage measurement L3-L1
• Direct connection
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x
L1
L2
L3
2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
• With current transformer
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x
L1
L2
L3
2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
K
k
L
l
• With current and voltage transformer
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x
K
k
L
l
L1
L2
L3
2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
U
u
V
v
In case of current measurement via L2 or L3 connect voltages according to the following table:
Current Terminals L1 L3
L2 I1-k I1-l L2 L1
L3 I1-k I1-l L3 L2

17/39 Device handbook DM5, 172255-07, 08/2015
Three wire system, balanced load, current measurement via L1
• Direct connection
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x
L1
L2
L3
2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
• With current transformer
L1 L2 L3 N I1 I2 I3
l ll l kk
k
DM5x
K
k
L
l
L1
L2
L3
2 5 811 13 4 6 7 9
5 A
(UL listed)
• With current and voltage transformer
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x
K
k
L
l
L1
L2
L3
25 8 11 1 3 4 6 7 9
5 A
(UL listed)
U
u
V
v
U
u
V
v
In case of current measurement via L2 or L3 connect voltages according to the following table:
Current Terminals L1 L2 L3
By rotating the voltage connections the
measurements U12, U23 and U31 will be
assigned interchanged !
L2 I1-k I1-l L2 L3 L1
L3 I1-k I1-l L3 L1 L2

18/39 Device handbook DM5, 172255-07, 08/2015
Four wire system, balanced load, current measurement via L1
• Direct connection
L1 L2 L3 N I1 I2 I3
l l
l l k
kk
DM5x
L1
L2
L3
N
2 5 8 11 1 3 4 679
5 A
(UL listed)
• With current transformer
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x
K
k
L
l
L1
L2
L3
N
2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
• With current and voltage transformer
L1 L2L3 N I1 I2 I3
lll l kk
k
DM5x
K
k
L
l
L1
L2
L3
N
2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
U
u
V
v
In case of current measurement via L2 or L3 connect voltages according to the following table:
Current Terminals L1 N
L2 I1-k I1-l L2 N
L3 I1-k I1-l L3 N

19/39 Device handbook DM5, 172255-07, 08/2015
Three wire system, unbalanced load
• Direct connection
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x
L1
L2
L3
2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
• With current transformer
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x
K
k
L
l
K
k
L
l
K
k
L
l
L1
L2
L3
2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
• With current and 3 single-pole isolated voltage transformers
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x
K
k
L
l
K
k
L
l
K
k
L
l
L1
L2
L3
2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
X
U
X
U
x x
u u u
x
X
U

20/39 Device handbook DM5, 172255-07, 08/2015
Three wire system, unbalanced load, Aron connection
• Direct connection
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x
L1
L2
L3
2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
• With current transformer
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x
K
k
L
l
K
k
L
l
L1
L2
L3
2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
• With current and 3 single-pole isolated voltage transformers
L1 L2 L3 N I1 I2 I3
l ll l kkk
DM5x
K
k
L
l
K
k
L
l
L1
L2
L3
2 5 8 11 1 3 4 6 7 9
5 A
(UL listed)
X
U
X
U
x x
u u u
x
X
U