CAMION ICE MASTER E Series User manual

Version 1.7 Copyright © Enduraplas. All Rights Reserved.
Product Codes:
IME250, IME300
IME500
ICE MASTER E-SERIES
®
OWNER’S MANUAL

2Ice Master®E-Series
English
CONTENTS
INTRODUCTION 3
WARNINGS 4 & 5
GETTING STARTED 6 - 15
CALIBRATING 16 & 17
MAINTAINING 18 & 19
TROUBLESHOOTING 20 & 21
PARTS BREAKDOWNS - E-SERIES 22 - 37
WARRANTY 38 - 42
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3Version 1.7
English
INTRODUCTION
Congratulations! You now own an Camion™ sprayer.
Durable design and construction assure you a lifetime of
extreme performance. No sprayer is tougher. No sprayer will
last longer.
Take a look through this owner’s manual to learn how the
pros use their Camion™ sprayer.
Discover More Helpful Tips:
www.IceControlTraining.com
Watch Instruction Videos:
www.youtube.com

4Ice Master®E-Series
English
WARNINGS
1. Do not exceed vehicle manufacturers loading, towing or
lifting specications and regulations.
2. Ensure tank is rmly secured in an appropriate manner.
3. Use caution at all times, particularly when driving on
rough terrain.
4. Comply with chemical manufacturers safety requirements
and all relevant legislations.
5. ALWAYS keep tank tightly covered, to prevent children or
animals from entering tank.
6. Tank is not re resistant. NEVER expose it to open ame
or heat.
7. Keep sharp objects from tank. Tank could be punctured
and contents could escape and cause injury to persons
or property.
8. This tank can be used only with polyethylene compatible
liquids. If you are uncertain, ask chemical supplier if
material can safely be stored in a polyethylene tank.
USE OF TANK WITH ANY OTHER MATERIAL COULD
CAUSE TANK TO FAIL, RESULTING IN INJURY OR
PROPERTY DAMAGE.
9. DO NOT MIX CHEMICALS. THIS CAN RESULT IN
DAMAGE TO THE TANK OR NEARBY PERSONS OR
PROPERTY.
10.Clean out tank before changing chemicals OTHERWISE
A DANGEROUS MIXTURE OF CHEMICALS
COULD CAUSE DAMAGE TO PERSONS, TANK OR
PROPERTY.
11. Regular service and maintenance is the Owner’s
responsibility and is a condition of your warranty.
12.FAILURE TO COMPLY WITH ALL WARNINGS
AND INSTALLATION INSTRUCTIONS WILL VOID
WARRANTY.
!

5Version 1.7
English
Discover More Helpful Tips:
www.IceControlTraining.com
Calcium Chloride Brine, Salt Brine and Premium Branded
Liquids.
Caution: Brine that contain tacky substances or solid
particles may clog pumps and nozzles. These are not
recommended.
Warning: DO NOT USE any products that contain
petroleum or petroleum by-products of any kind. These
destroy seals and will void warranty.
COMPATIBLE LIQUIDS
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!
13.No modications and/or alterations may be made to this
sprayer. Any such modications not only void the sprayer
warranty but can make the unit dangerous to anyone
operating the pump.
14.Always inspect hoses and piping to avoid burst injuries.
15.DO NOT turn suction valve o󰀨 while pump is running.
NEVER RUN PUMP DRY.

6Ice Master®E-Series
English
1) Wind the hose reel handle into place.
Setting-up the Sprayer
3) If you wish to mount a boom to the
frame of unit, add the bolts and plastic
washers to each of the boom brackets.
4) Connect the brackets to the frame
and loosely secure them in order to
mount the boom.
2) If you ordered the optional hitch
mount boom for your Ice Master®
E-Series unit, you can mount it to the
hitch on your pickup.
GETTING STARTED

7Version 1.7
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GETTING STARTED
5) Feed the wire harness through the
hole in the back of the metal box.
6) Connect the cables to the pumps.
Make sure to plug in the correct
connectors to the corresponding pumps
as shown in this image.
Setting-up the Sprayer
7) Run the power cable up to your cab
and connect it to your controller.
8) Connect the controller to the power
cables.

8Ice Master®E-Series
English
9) Hook up the power cables to your
battery terminals.
Setting-up the Sprayer
Discover More Helpful Tips:
www.IceControlTraining.com
Watch Instruction Videos:
www.youtube.com
GETTING STARTED

9Version 1.7
English
Connecting the Boom
1) Slide the boom on to the quick attach
brackets.
3) Take the hose, connect it to its tting,
and tighten it using the camlock.
4) Once the boom is secure, tighten the
hardware on the boom brackets to make
sure they are also secure.
2) Tighten the hardware making sure the
square neck on the carriage bolt is fully
inserted through the slot.
GETTING STARTED

10 Ice Master®E-Series
English
Operating the Sprayer
2) Make sure the cam lock caps are on
your right, left, and center boom ports.
3) Turn all three pressure regulators
counter clockwise until they are fully
open.
4) Switch the yellow handle to the
horizontal position labeled as “boom
spray”.
1) You will need to complete a liquid re-
circulation test before using the sprayer.
Start by lling the tank at least 1/4 full of
water.
GETTING STARTED

11Version 1.7
English
7) Turn your pumps back o󰀨. Once your
pumps are no longer running tighten the
pressure regulators clockwise until they
are tight.
Operating the Sprayer
5) Switch on all three pumps, using the
solenoid controller.
6) Once the pumps are running, check
that water is recirculating freely back
into the tank. Once liquid is circulating
back into the tank, your re-circulation
test is complete.
Important Note:
You will need to keep your pressure regulators tightened,
for maximum pressure. You can expect approximately 20-
30 psi from your center pump and approximately 10-15 psi
from your left and right pumps.
GETTING STARTED

12 Ice Master®E-Series
English
8) If you wish to ll the tank from an
external source, hook up your ll hose to
the external ll valve and make sure the
valve is open. Then start the pump at
your liquid source and it will pump liquid
straight into the tank.
9) To use the spray gun, ensure the
valve to the hose reel is in the open
position.
Operating the Sprayer
Pro Tip:
When you are spraying using all three pumps, you will
be outputting approximately 10 gallons per minute.
10) To clean your lter during use, twist
the red insert clockwise and pull it out.
This will engage a valve in the lter body
to stop liquid from draining out the line.
GETTING STARTED

13Version 1.7
English
Operating the Sprayer
12) To drain your tank, remove the
cam-lock cap on the front of the frame
and open the valve. This will completely
drain the tank as the hose is fed from
the bottom sump in the tank.
11) Unscrew the cap and remove the
lter for cleaning.
13) If you are experiencing trouble with
your center lane pump while spraying,
you can exchange it with one of the
side discharge pump ports to continue
spraying with your center lane.
14) Simply unhook the hoses and
exchange the pump hook ups.
GETTING STARTED

14 Ice Master®E-Series
English
Installing the Sprayer
2) When loading your sprayer, we
recommend placing a block of wood
between your sprayer and the front of
the bed of your truck.
3) On the Ice Master® E-Series, there
are tie-down points on the side of the
frame that allow you to strap the unit
down.
1) The two openings at the front of the
frame allow you to move the unit using
fork points.
4) We recommend you run clean water
through the entire unit before using salt
brine to check for any unexpected leaks
caused in shipping.
GETTING STARTED

15Version 1.7
English
5) If you purchased the optional storage
stand, you can attach the legs with the
pin system supplied.
Installing the Sprayer
GETTING STARTED

16 Ice Master®E-Series
English
CALIBRATING
NOZZLE COLOR PSI
CAPACITY
ONE
NOZZLE IN
GPM
4
MPH
6
MPH
8
MPH
10
MPH
White
20 0.56 69 46 35 28 30 0.72 89 59 45 36 40 0.80 99 66 50 40 50 0.88 109 73 54 44
Green
15 0.92 114 76 57 46 20 1.06 131 87 66 52 30 1.30 161 107 80 64 40 1.50 186 124 93 74
Note: Always double check your application rates.
The rate/acre listed is only based o󰀨 the center section
(not the two side nozzles)

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Gallons Per Minute Formula:
GPA x MPH x W (per nozzle)
5,940
Gallons Per Minute Formula:
GAL/1000FT x MPH x W (per nozzle)
136
Gallons Per Acre Formula:
5,940 x GPM (per nozzle)
MPH x W
Gallons Per 1000 Square Feet:
136 X GPM (per nozzle)
MPH x W
Convert Acres to Lane Mile:
1.4545 = 1 Lane Mile
GPM = Gallons Per Minute
GPA = Gallons Per Acre
GAL/1000 FT = Gallons Per 1000 Square Feet
W= Nozzle spacing
Note: For video instructions on how to calibrate a boom visit
http://bit.ly/IMS-boom-calibration

18 Ice Master®E-Series
English
MAINTAINING
Keeping your sprayer in good condition will help you
lengthen the life of the sprayer. Everyone knows a well
maintained piece of equipment ensures a longer life span.
Sprayer maintenance can seem a huge task if you don’t
have the right tools.
Discover More Helpful Tips:
www.IceControlTraining.com
Watch Instruction Videos:
www.youtube.com

19Version 1.7
English
The information applies in normal operating conditions. The specic intervals must be short- ened accordingly for longer daily working hours. If the machine is only used occasionally, the intervals can be extended accordingly.
Before starting work
At the end of work
and/or daily
Weekly or every 40
operating hours
After the rst 5
operating hours
Every 250 operating
hours o once a year
If damaged
If required
Complete machine
Visual inspection (condition, leaks) X Clean X
Tank, hoses and ttings
Clean X Drain X
In-line lter Clean X X Spray lance nozzle
Clean X Replace X
All accessible screws and nuts Retighten X Safety labels Replace X Pump Maintain Read and follow all maintenance and care instructions in the
Pump manual.

20 Ice Master®E-Series
English
TROUBLESHOOTING
CONDITION CAUSE REMEDY
Pump will not
prime
1) Air leak on suction
plumbing
2) Blocked/Restricted
intake hose
3) Filter cap
disengaged
3) Filter gasket
damaged/missing
1) Tighten/replace
ttings & hose
clamps. Verify suction
hoses are in good
condition
2) Remove blockage
from suction line,
ensure line is not
kinked
3) Lock lter cap into
position
4) Replace lter
gasket
Pressure drops/
uctuates during
standard
operation
1) Restriction on
suction line
2) Pump sucking air
3) Plugged lter
4) Damaged regulator
1) Inspect tank and
suction lines and
remove restriction
2) Tighten ttings
3) Remove and
clean lter mesh and
housing
4) Remove regulator
stem and inspect for
broken parts/pieces