CAMION ICE MASTER T Series User manual

Version 1.7 Copyright © Enduraplas. All Rights Reserved.
Product Codes:
OWNER’S MANUAL
ICE MASTER T-SERIES
®
IMT250E
IMT250ESC
IMT250G
IMT250GSC
IMT300E
IMT300ESC
IMT300G
IMT300GSC
IMT500E
IMT500ESC
IMT500G
IMT500GSC
IMT800E
IMT800ESC
IMT800G
IMT800GSC
IMT995E
IMT995ESC
IMT995G
IMT995GSC

2Ice Master®T-Series
English
CONTENTS
INTRODUCTION 3
WARNINGS 4 & 5
GETTING STARTED 6 - 15
CALIBRATING 16 & 17
MAINTAINING 18 & 19
TROUBLESHOOTING 20 & 21
PARTS BREAKDOWNS - ICE MASTER®
T-SERIES 22 - 78
WARRANTY 79 - 81
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3Version 1.7
English
INTRODUCTION
Congratulations! You now own a Camion™ sprayer. Durable
design and construction assure you a lifetime of extreme
performance. No sprayer is tougher. No sprayer will last
longer.
Take a look through this owner’s manual to learn how the
pros use their Camion™ sprayer.
Discover More Helpful Tips:
www.IceControlTraining.com
Watch Instruction Videos:
www.youtube.com

4Ice Master®T-Series
English
WARNINGS
1. Do not exceed vehicle manufacturers loading, towing or
lifting specications and regulations.
2. Ensure tank is rmly secured in an appropriate manner.
3. Use caution at all times, particularly when driving on
rough terrain.
4. Comply with chemical manufacturers safety requirements
and all relevant legislations.
5. ALWAYS keep tank tightly covered, to prevent children or
animals from entering tank.
6. Tank is not re resistant. NEVER expose it to open ame
or heat.
7. Keep sharp objects from tank. Tank could be punctured
and contents could escape and cause injury to persons
or property.
8. This tank can be used only with polyethylene compatible
liquids. If you are uncertain, ask chemical supplier if
material can safely be stored in a polyethylene tank.
USE OF TANK WITH ANY OTHER MATERIAL COULD
CAUSE TANK TO FAIL, RESULTING IN INJURY OR
PROPERTY DAMAGE.
9. DO NOT MIX CHEMICALS. THIS CAN RESULT IN
DAMAGE TO THE TANK OR NEARBY PERSONS OR
PROPERTY.
10.Clean out tank before changing chemicals OTHERWISE
A DANGEROUS MIXTURE OF CHEMICALS
COULD CAUSE DAMAGE TO PERSONS, TANK OR
PROPERTY.
11. Regular service and maintenance is the Owner’s
responsibility and is a condition of your warranty.
12.FAILURE TO COMPLY WITH ALL WARNINGS
AND INSTALLATION INSTRUCTIONS WILL VOID
WARRANTY.
!

5Version 1.7
English
Discover More Helpful Tips:
www.IceControlTraining.com
Calcium Chloride Brine, Salt Brine and Premium Branded
Liquids.
Caution: Brine that contain tacky substances or solid
particles may clog pumps and nozzles. These are not
recommended.
Warning: DO NOT USE any products that contain
petroleum or petroleum by-products of any kind. These
destroy seals and will void warranty.
COMPATIBLE LIQUIDS
!
!
13.No modications and/or alterations may be made to this
sprayer. Any such modications not only void the sprayer
warranty but can make the unit dangerous to anyone
operating the pump.
14.Always inspect hoses and piping to avoid burst injuries.
15.DO NOT turn suction valve o󰀨 while pump is running.
NEVER RUN PUMP DRY.

6Ice Master®T-Series
English
1) The two openings at the front of the
frame allow you to move the unit using
fork points.
Setting Up Your Sprayer
GETTING STARTED
4) Screw the hose reel handle into
place.
3) On the Ice Master® T-Series, there
are tie-down points on the side of the
frame that allow you to strap the unit
down.
2) When loading your sprayer, we
recommend you place blocking between
your sprayer and the front of the bed of
your truck.

7Version 1.7
English
Setting Up Your Sprayer
GETTING STARTED
6) Take the three hoses from the boom
and connect them to the control valves
using the camlock system.
5) Insert the receiver bracket into the
truck receiver hitch and secure with lock
pin.
7) If you purchased a unit with our high
ow electric Ecomax® pump option, you
will need to hook up the ring terminals
on the wire harness to your battery and
route the wire harness back to the elec-
tric motor.
8) Plug in the gray connector from wire
harness to the matching gray connector
on wire harness coming o󰀨 motor.

8Ice Master®T-Series
English
Setting Up Your Sprayer
9) If you purchased a hydraulic unit,
hook up your desired hydraulic hoses
to the side ports on the hydraulic pump.
This pump requires 13 GPM oil ow.
11) If you have a gas powered unit you
will also need to remove the oil cap and
ll the engine with 0.61 US quarts of
10W-30 engine oil.
10) If you have a gas powered unit, ll
the fuel tank on the engine with regular
gasoline.
12) If you have a gas powered unit,
you will need to install a battery into
the provided battery box and connect
your positive and negative cables to the
correct terminals.
GETTING STARTED

9Version 1.7
English
Hooking Up Standard Controls
2) Then, connect the in cab control box
to the 12V power outlet in your cab.
1) If your applicator does not have a
GPS ow control option, you will need
to connect the standard control wire
harness to the 3 electric valves that will
control your left, center, and right boom
sections.
GETTING STARTED

10 Ice Master®T-Series
English
Hooking Up GPS Flow Control
1) Hook up Storm Commander®control
box arm to back of controller and install
controller mount into the cupholder of
the vehicle cab.
GETTING STARTED
Refer to the Storm Commander® wireless controller
“Getting Started” instructions.
2) Plug in your RV plug in vehicle cab to
power up your Storm Commander®.
3) To power up the receiver box at the
back of unit, plug the power cable into
the 7 pin plug on back of truck.

11Version 1.7
English
Operating Your Sprayer
1) You will need to prime the pump
before using it. Start by lling the tank at
least a quarter full of water.
3) Place the 3-way valve in recirculation
position to allow liquid to recirculate
back to the tank. If your applicator is
GPS ow controlled, you will need to
manually open the electric ow control
valve using your Storm Commander®
controller (refer to your Storm Com-
mander® “Operating” instructions).
2) Then open the suction valve between
the tank and the pump.
Important Tip:
If you have the unit with the hydraulic pump, it will prime
automatically.
GETTING STARTED

12 Ice Master®T-Series
English
Operating Your Sprayer
4) If your applicator has the gas engine
driven pump, open the top cap of the
pump, and ll the pump with water.
Before starting the engine make sure
both the drain plug and prime plug are
tightened securely to properly hold the
sealing O-rings in place.
5) If your applicator has the gas engine
driven pump, start the engine, and
increase the RPM’s, and check that
water is recirculating back to the tank.
Your pump should now be primed.
6) If your applicator has the high ow
electric Ecomax® pump, power it on
and close the 3-way valve on top of your
pump for approximately 20 secs to build
pressure. Then slowly re-open the valve
and the pump should prime. If it does
not prime, check that your tank is at
least 1/4 full and repeat this step.
7) Once the pump is primed, make sure
your 3-way valve is in the correct oper-
ating position.
a. GPS ow controlled - open position
(picture shown in recirculation position).
b. Non-GPS - closed position.
GETTING STARTED

13Version 1.7
English
10) If your applicator has the Storm Commander® GPS
ow control option, you will need to open the electric ow
control valve from your in-cab controller. (Ref. the Storm
Commander® “Getting Started” instructions.)
Operating Your Sprayer
9) Make sure the 3-way valve on top of
pump is in recirculation position, then
connect storage source hose to your
applicator and open the external ll
valve.
8) To ll the applicator, close the suction
valve between the tank and the pump
(picture shown in open position).
Important Tip:
When lling from an external source with an electric pump,
make sure the liquid level in your storage reservoir is level
to (or higher than) your pump.
GETTING STARTED

14 Ice Master®T-Series
English
Operating Hand Gun
1) To drain your tank using the pump
on the applicator, hook up hose from
storage to the discharge port on the
top of your pump and open the suction
valve.
1) To use the spray gun, ensure the
3-way valve on top of pump is in closed
position and hose reel shuto󰀨 valve is in
the open position (3-way valve shown in
recirculation position).
Important Tip:
If you are using your hand wand for extended periods of
time, it is best to leave the 3-way valve, on top of pump,
slightly open to allow liquid to recirculate through the pump
even when the hand gun is not in use.
2) Power applicator pump on and move
the 3-way valve on top of pump in the
discharge position (picture shown in
recirculation position).
GETTING STARTED
Pumping Liquid out of Applicator

15Version 1.7
English
15) If you purchased the optional self-
loading leg stand, adjust legs to desired
height.
14) If you purchased the optional
storage stand, you can attach the legs
with the supplied pins.
Operating Your Sprayer
GETTING STARTED

16 Ice Master®T-Series
English
CALIBRATING
NOZZLE COLOR PSI
CAPACITY
ONE
NOZZLE IN
GPM
4
MPH
6
MPH
8
MPH
10
MPH
Stainless Steel
10 0.75 74 49 37 29 20 1.06 105 70 52 42 30 1.30 129 86 64 51 40 1.50 148 99 74 59
Black
15 1.22 90 60 45 36 20 1.41 105 70 52 42 30 1.73 128 86 64 51 40 2.00 148 99 74 59
Note: Always double check your application rates.
The rate/acre listed is only based o󰀨 the center section
(not the two side nozzles)

17Version 1.7
English
NOZZLE COLOR PSI
CAPACITY
ONE
NOZZLE IN
GPM
4
MPH
6
MPH
8
MPH
10
MPH
Stainless Steel
10 0.75 74 49 37 29 20 1.06 105 70 52 42 30 1.30 129 86 64 51 40 1.50 148 99 74 59
Black
15 1.22 90 60 45 36 20 1.41 105 70 52 42 30 1.73 128 86 64 51 40 2.00 148 99 74 59
GPM = Gallons Per Minute
GPA = Gallons Per Acre
GAL/1000 FT = Gallons Per 1000 Square Feet
W= Nozzle spacing
Gallons Per Minute Formula:
GPA x MPH x W (per nozzle)
5,940
Gallons Per Minute Formula:
GAL/1000FT x MPH x W (per nozzle)
136
Gallons Per Acre Formula:
5,940 x GPM (per nozzle)
MPH x W
Gallons Per 1000 Square Feet:
136 X GPM (per nozzle)
MPH x W
Convert Acres to Lane Mile:
1.4545 = 1 Lane Mile
Note: For video instructions on how to calibrate a boom visit
http://bit.ly/IMS-boom-calibration

18 Ice Master®T-Series
English
MAINTAINING
Keeping your sprayer in good condition will help you
lengthen the life of the sprayer. Everyone knows a well
maintained piece of equipment ensures a longer life span.
Sprayer maintenance can seem a huge task if you don’t
have the right tools.
Discover More Helpful Tips:
www.IceControlTraining.com
Watch Instruction Videos:
www.youtube.com

19Version 1.7
English
The information applies in normal operating conditions. The specic intervals must be short- ened accordingly for longer daily working hours. If the machine is only used occasionally, the intervals can be extended accordingly.
Before starting work
At the end of work
and/or daily
Weekly or every 40
operating hours
After the rst 5
operating hours
Every 250 operating
hours o once a year
If damaged
If required
Complete machine
Visual inspection (condition, leaks) X Clean X
Tank, hoses and ttings
Clean X Drain X
In-line lter Clean X X Spray lance nozzle
Clean X Replace X
All accessible screws and nuts Retighten X Safety labels Replace X Pump Maintain Read and follow all maintenance and care instructions in the
Pump manual.

20 Ice Master®T-Series
English
TROUBLESHOOTING
CONDITION CAUSE REMEDY
Pump will not
prime
1) Air leak on suction
plumbing
2) Blocked/Restricted
intake hose
3) Filter cap
disengaged
3) Filter gasket
damaged/missing
1) Tighten/replace
ttings & hose
clamps. Verify suction
hoses are in good
condition
2) Remove blockage
from suction line,
ensure line is not
kinked
3) Lock lter cap into
position
4) Replace lter
gasket
Pressure drops/
uctuates during
standard
operation
1) Restriction on
suction line
2) Pump sucking air
3) Plugged lter
4) Damaged regulator
1) Inspect tank and
suction lines and
remove restriction
2) Tighten ttings
3) Remove and
clean lter mesh and
housing
4) Remove regulator
stem and inspect for
broken parts/pieces