Camtek CAM1095 User manual
OPERATOR’S
MANUAL
Please read these instructions
completely before operating this system.
Inspection Camera
Kit - 22mm
Inspection Camera Kit 22mm
CAM1095
Contents
Safety Symbols ______________________________________________________ 3
General Safety Rules_________________________________________________ 3
Work Area ___________________________________________________________ 3
Personal Safety _______________________________________________________ 3
Electrical Safety_______________________________________________________ 3
Equipment Use and Care _______________________________________________ 3-4
Servicing and Repairs __________________________________________________ 4
Specic Safety Rules ________________________________________________ 4
Equipment Overview _________________________________________________ 4
Camera _____________________________________________________________ 4
Standard Equipment ___________________________________________________ 5
Specications ________________________________________________________ 5
System Components _________________________________________________ 5
Cable Reel __________________________________________________________ 5
Camera Head ________________________________________________________ 6
Monitor Control Unit & Recorder __________________________________________ 6
Operating & Assembly Instructions ______________________________________ 6
Basic Assembly Instructions _____________________________________________ 6-7
Performing a Pipe Inspection ____________________________________________ 8
Using the Meter Counter ________________________________________________ 8
Resetting the Meter Counter Zero-Point ____________________________________ 8
Retrieving the Camera _________________________________________________ 8
Spring Assembly ______________________________________________________ 8
Removing Camera Head from the Reel ____________________________________ 9
Handy Hints for Operation_______________________________________________ 9
Accessories __________________________________________________________ 9
Recording Operation ___________________________________________________ 9-10
Recording Time Limit___________________________________________________ 10
Scheduled Recording __________________________________________________ 10
Voice Recording ______________________________________________________ 10
Video Recording Format ________________________________________________ 10
LED Indicators _______________________________________________________ 10
Video Playing ________________________________________________________ 10-11
Fast Forward and Rewinding ____________________________________________ 11
Compatible Video Format _______________________________________________ 11
Video Software Installation ______________________________________________ 11
Recharging the Battery _________________________________________________ 11
Battery Specications __________________________________________________ 12
Trouble Shooting Guide________________________________________________ 12
No Picture AND No Lights _______________________________________________ 12
Picture BUT No Lights _________________________________________________ 12
Bad or Grainy Picture __________________________________________________ 12
Not Recording ________________________________________________________ 13
Camtek’s Limited Warranty _____________________________________________ 14
Notes ________________________________________________________________ 15
3
Inspection Camera Kit 22mm
CAM1095
SAFETY SYMBOLS
In this operator’s manual and on the product, safety
symbols and signal words are used to communicate
important safety information. This section is provid-
ed to improve understanding of these signal words
and symbols.
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a hazardous situation which, if
not avoided, could result in death or serious injury.
NOTICE indicates information that relates to the
protection of property.
GENERAL SAFETY RULES
Read all safety warnings and instructions. Fail-
ure to follow the warnings and instructions may
result in electric shock, re and/or serious injury.
Work Area
• Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
• Do not operate equipment in explosive atmo-
spheres, which includes liquids, gases, or dust.
Equipment can create sparks which may ignite
the dust or fumes.
• Keep children and by-standers away while oper-
ating equipment.
Personal Safety
• Do not overreach. Keep proper footing and bal-
ance at all times. This enables better control of
the equipment in unexpected situations.
• Stay alert, watch what you are doing and use
common sense when operating equipment. Do
not use equipment while you are tired or under
the inuence of drugs, alcohol or medication.
• Use personal protective equipment. Always wear
eye protection & gloves while operating.
Electrical Safety
• Do not expose equipment to rain or wet condi-
tions. Water entering equipment will increase the
risk of electrical shock.
• Do not operate the system or a camera control
unit with electrical components removed. Expo-
sure to internal parts increases the risk of injury.
• Keep all electrical connections dry and o the
ground. Do not touch equipment or plugs with
wet hands. This reduces the risk of electrical
shock.
• Protect against lightening. For added protection
for this product during a lightning storm, or when
it is left unattended and unused for long periods
of time, unplug it from the wall outlet. This will
prevent damage to the product due to lightning
and power surges.
Equipment Use and Care
• Do not use equipment if the switch does not turn
it ON and OFF. Any equipment that cannot be
controlled with the switch is dangerous and must
be repaired.
• Disconnect the plug from the power source and/
or the battery pack from the equipment before
making any adjustments, changing accessories
or storing.
• Use the equipment and accessories in accor-
dance with these instructions, considering the
working conditions and the work to be per-
formed. Use of the equipment for operations dif-
ferent from those intended could result in a haz-
ardous situation.
WARNING
WARNING
WARNING
WARNING
NOTICE
NOTICE
4
Inspection Camera Kit 22mm
CAM1095
• Use only accessories that are recommended by
the manufacturer for your equipment. Accesso-
ries that may be suitable for one piece of equip-
ment may become hazardous when used with
other equipment.
• Do not force equipment. Use the correct equip-
ment for your application. The correct equipment
will do the job better and safer at the rate for
which it is designed.
• Practice good hygiene. Use hot, soapy water to
wash hands and other exposed body parts ex-
posed to drain contents after handling or using
drain inspection equipment. Do not eat or smoke
while operating or handling drain inspection
equipment. This will help prevent contamination
with toxic or infectious material.
• TurnOFFcamerawhennotinuse.Thiswillprolong
the unit’s life and avoid excessive heat build-up.
Servicing And Repairs
Have your equipment serviced by a qualied
repair person using only identical replacement
parts. This will ensure that the safety of the
equipment is maintained. This will also deter-
mine your warranty claim in the event of equip-
ment failure.
SPECIFIC SAFETY RULES
Do not use tool if switch does not turn it ON or
OFF. Any tool that cannot be controlled with the
switch is dangerous and must be repaired.
• Be sure that the unit is plugged into a properly
grounded outlet. If in doubt, check the outlet be-
fore plugging in the machine. Check the power
cord to see that there are no cuts or frays, and
that the grounding prong on the plug is still in
place.
• If the power cord supplied with the machine is
not long enough. Be sure to use the 3m or 5m
patch cables which are supplied
• Be careful when cleaning drains where cleaning
chemicals have been used. Avoid direct contact
with corrosive drain cleaners. Drain cleaning
chemicals can cause serious burns, as well as
damage the cable. Neutralize or remove corro-
sive drain cleaners in the drain before starting
the job.
• Protect against excessive heat. The product
should be situated away from heat sources such
as radiators, heat registers, stoves, or other
products (including ampliers) that produce heat.
EQUIPMENT OVERVIEW
Camera
• The camera, although manufactured for the
harsh environments in which it will be used,
should be treated carefully as damage may
occur if dropped or KNOCKED severely
against the pipe or any other hard surface.
The stainless-steel camera housing is made to
protect the camera and electronics to a large
extent; however, it can be damaged by denting
which may cause possible failure of the protec-
tive and watertight O-ring seals that may cause
the camera to fail.
• The camera housing, and front viewing lens
should be checked thoroughly after each use
for signs of damage and if required should be
corrected prior to further use.
• The camera should always be cleaned and
inspected after every use as dirt, grime and
grease can cause unnecessary problems such
as failure of the camera seal.
• The standard camera spring is attached to the
cable via stainless steel hex socket cap screws.
This connection includes an O-ring, sealing the
connection from water leakage. This connection
should be checked after every use to ensure
that the screws have not loosened during the in-
spection
• If disconnecting the camera from the push rod,
make sure that the O-ring is in good condi-
tion and/or replaced when replacing the camera
onto the push rod.
• The camera lens, front nose piece and lights
should be cleaned and checked after every
use for possible damage to the lens or light
covers and to prevent a build-up of dirt and
grime which may cause a degradation of the
video picture.
NOTICE
NOTICE
WARNING
5
Inspection Camera Kit 22mm
CAM1095
Specications
Available Cable Length 20m
40m
Reel Weight 20m (1.6kg)
40M (2.3kg)
Reel Dimensions 20m (320mm)
40M (320mm)
Power Source 240V/60Hz
or 12vdc
Pushrod Diameter 5mm reinforced
bre glass push
rod.
Camera Type Stainless Steel
Camera Size & Weight Length 120mm,
Diameter 22mm
Camera Pressure rating 1 Bar (PSI)
Camera Resolution 700TVL
Lighting 12 High Intense
Adjustable LEDS
Operating Environment
/ Temperature
Altitude 2000m
Standard Equipment
• Camera Reel
• Camera Head
• Camera Skids
• Remote control
• Patch lead
• Battery Pack
• 16GB USB drive
• Operator manual
• IR Remote control
SYSTEM COMPONENTS
Inspection Camera Kit 22mm includes: The Camera
Head, the Cable Reel and Frame and the Monitor
Control Unit.
Cable Reel
The pushrod is housed in a handheld metal drum,
which is lightweight easy to use the Slip rings inside
the drum’s hub provide a rotating electrical connec-
tion between the drum and frame and allow opera-
tion at any angle.
The new reels include a built-in meter count-
er above the slip ring which measures the dis-
tance the cable has travelled inside the pipe
and can also display the day, date, time. The
meter counter also allows you to measure a cus-
tom distance from any starting point in the line.
1. Frame
2. Camera Connect Screw Socket
3. Meter Counter
4. Handle
5. Guide
Complete Camera Kit
Push Rod Reel with Handle
0 degrees C to 50
degrees C
1
2
3
4
5
6
Inspection Camera Kit 22mm
CAM1095
OPERATING & ASSEMBLY INSTRUCTIONS
Always wear eye protection to protect your eyes
against dirt and other foreign objects.
• When inspecting drains that might contain haz-
ardous chemicals or bacteria, wear appropriate
protective equipment, such as latex gloves, gog-
gles, face shields or respirators to prevent burns
and infections.
• Do not operate this equipment if operator or ma-
chine is standing in water.
• Operating machine while in water increases the
risk of electrical shock. Rubber soled, non-slip
shoes can help prevent slipping and electric
shock, especially on wet surfaces.
• Follow operating instructions to reduce the risk
of injury from electrical shock and other causes.
Basic Assembly Instructions
Make sure all equipment is properly set up
and the battery is fully charged. Fully charged
battery will have all ve red LEDS illuminated.
• Put the Fuse into the jack located at the side of
the Battery Box.
• Plug the Power Adapter Cord into the wall AC
socket and the other end into the DC 12V-Input
Jack on Monitor.
• If you choose to use the charged battery, plug
the power output cord of the battery to the DC
12V-Input Jack of the Monitor, then press the
button on the battery.
Monitor Control Unit & Recorder
Be sure you are familiar with the camera system
unit and have read its operator’s manual carefully.
The Monitor Control Unit provides power to the
camera reel and system accessories. It also pro-
vides a control that adjusts the camera’s lighting
and DVR (digital video recorder). Monitor Control
Units may be powered by a 220-volt AC source
or the supplied 12VDC Lithium powered battery.
1. 10” Monitor
2. Monitor Control functions
3. DC 12V Input
4. Video Output
5. Cable reel connection point
6. Microphone
7. Microphone On/O Button
8. USB Stick Input
9. SD card slot (not used) rmware upgrades only
10. DVR (digital video recorder) LEDS
11. DVR control Functions
12. Item Serial Number
Camera Head
The camera head has adjustable LEDS and an ad-
vanced-design, scratch-resistant sapphire Lens.
This, coupled with the stainless-steel housing al-
lows the camera to withstand repeated stresses
and impacts in normal operating environments.
1. Camera housing
2. Sapphire lens
3. LEDS
4. Spring Assembly
Monitor Control Unit Functions
Monitor Control Unit Functions
1
2
3
4
12
1
3 4 5
11
6
9
10
8
7
2
WARNING
WARNING
WARNING
7
Inspection Camera Kit 22mm
CAM1095
Screw the Camera Head into the Reel’s
Socket. Screw the Camera to the Reel Cable
and connect the Reel to the Monitor
Plug the battery lead and plug into the Monitor
control unit then press “on”.
Plug camera patch lead into monitor control
unit then plug lead into cable reel.
Leave the camera head and reel connected until
the DVR operation LEDS appear (approx. 10
sec.). If you do not see an image on the monitor,
check to make sure its power is turned ON.
Video 1 on the monitor is live view mode, Video
2 on the monitor is the DVR (digital video re-
corder) mode.
Note: Don’t misuse the power cord and battery
charger cable, otherwise the system cannot work
properly, or the battery pack may be damaged.
• The user can also charge the battery while using
the device in the following way:
• plug the Charger to the wall AC socket and the
other end to the jack on the Battery and connect
the power output cord of the battery to the DC
12V-Input Jack of the monitor, then press the
battery’s button.
WARNING
NOTICE
8
Inspection Camera Kit 22mm
CAM1095
Performing a Pipe Inspection
Inspecting a pipe is done by pushing the camera
into the pipeline gradually while observing the
monitor.
• When pushing, the end of your stroke should be
as close to the entry as possible. Standing too
far back (with an excess of cable between your
hands and the entry) may cause the cable to fold
on itself outside the entry and damage the cable.
• Folding the pushrod on the sharp edge of an
entry can cause it to snap. Caution must be used
to avoid bending the pushrod on sharp corners.
This can cause pushrod failure.
• If the camera just does not seem to want to go
any farther, do not force the camera. Try anoth-
er entry-point if one is available. Or, try running
water down the line.
The system can travel through multiple 45 and
90-degree bends. Do not, however, try to force it
through a P-trap or Tee if there is a large amount
of resistance.
Using the Meter Counter
• Press either meters or feet for correct display
measurement
Resetting the Meter Counter Zero-Point
• You can also reset this system zero point at any
time with a press on the Zero Key. It is good
practice to do this, for example, at the entrance
to a pipe.
Retrieving the Camera
• Once the inspection has been completed, pull
the pushrod back with slow, steady force.
• Continue running water down the line if possible,
to help clean the pushrod. A towel can be used to
wipe o the pushrod as it is withdrawn.
• Pay attention to the force required to withdraw
the pushrod. The pushrod and camera may get
hung up while being retrieved and may need to
be manipulated as done during insertion.
• Do not force the pushrod or exert excessive
force. This could damage the camera or push-
rod.
• When pulling the pushrod, keep clear of any
sharp edges and do not pull at sharp angles to
the inlet to prevent damage to the pushrod jacket.
Spring Assembly
• The spring assembly is the area where foreign
matter is most likely to accumulate.
• Within the spring is the splice between the push-
rod and a connector. Should sharp objects or
harsh chemicals be allowed to remain in this
area for long periods, they may wear on these
components.
• Stretch the spring end-to-end as far as the inter-
nal safety cables allow to check this area.
Meter Counter Function
Camtek Inspection System in Use
WARNING
WARNING
9
Inspection Camera Kit 22mm
CAM1095
Accessories
The following accessories have been designed
to function with the Camtek Inspection Camera
Kit 22mm.
• Other accessories suitable for use with other
equipment may become hazardous when used
with the Camtek Inspection Camera Kit 22mm.
To reduce the risk of serious injury, only use ac-
cessories specically designed and recommend-
ed for Camtek Inspection Camera Kit 22mm.
Removing Camera Head from the Reel
Before removing the camera head for the rst time,
be sure to read the following instructions.
Bending, twisting or leaving the camera head
pogo stick connectors exposed to the elements
will lead to premature failure due to corrosion
and is not covered by warranty. Do not bend or
damage these connectors, use the black end
cap to cover when not in use or leave the cam-
era head attached to the reel.
Handy Hints for Operation
Run water down the pipe undergoing inspection
if possible.
• This will keep the system much cleaner and
allow you to push noticeably farther with less
friction. This will also help you locate the bottom
of the pipe. This can be accomplished by feed-
ing a hose with a small amount of ow into the
entry or occasionally ushing a toilet that drains
to the pipe.
• When inspecting a pipe, it is usually necessary
to give a little extra push in the bends.
• Back the camera head approximately 7” from the
bend, if necessary and give it a quick push, “pop-
ping” the camera through a turn, using the least
amount of force required.
• Be as gentle as possible. Do not hammer or snap
the camera head through corners. The best way
to inspect a section of pipe in some situations
is to push the camera through quickly and draw
the camera back home slowly and evenly. It is
easier to control the camera when pulling than
when pushing.
• Make sure the sapphire window is clean prior to
entry.
• Some users claim that a slight lm of detergent
on the lens minimizes the possibility of grease
sticking to the Lens.
RECORDING OPERATION
• Set the Screen video button on Video 2.
• Take o the isolation sheet from the remote-con-
trol battery.
• Press the remote-control button power button
“ON” to enter the recording system you can see
DVR system recorder interface once the unit has
initiated. (normally take about 10-15 seconds)
• Insert your USB stick into the USB Port, you can
see USB stick connected on the screen when
the green LED light indicator is on.
Please note: When you plug in the USB stick
for the rst time please be sure to format the
USB Stick in a computer and format it via FAT32.
(more info in troubleshooting page)
Camera Head Connection
Record - USB Stick Inserted
WARNING
WARNING
NOTICE
NOTICE
10
Inspection Camera Kit 22mm
CAM1095
Recording Time Limit
• Sometimes you may forget to stop the record-
ing after it is initiated. This unit is featured with a
recording time limit. The default time limit is 60
minutes. If recording time over 1 hour, the sys-
tem will record with a new le.
Scheduled Recording
• You can schedule a recording in advance. Sim-
ply enable the schedule recording in the SETUP
and then the unit will ask user to setup timing.
Recording schedule can be used once. You must
set up schedule again for the next recording.
Voice Recording
• A microphone button located on the front panel
allows the user to press the button on to record a
voice while the video is recording (This function
is only available for new versions).
LED Indicators
1. REM: IR Remote receiving window
2. Power: It indicates that the system is on
3. Recording: It will blink during recording
4. USB: It indicates that USB device is connect-
ed
5. Error: It indicates that the system or USB/
micro SD device has error
6. IR: It blinks when the remote control is in use
for Recording Video
7. The recorded video les will be found in a di-
rectory of USB devices.
8. You can use the on-screen menu or press
(REC) button to start recording. Press (■/
EXIT) button to stop recording. During the re-
cording, the screen will display recording time
and time limit (up to 60 minutes).
Video Recording Format
• The default video recording resolution is
640*480. One-hour recording will take up stor-
age of 500MB
• User may select 320*240 to save storage space.
Video Playing
• You can use on-screen menu to enter “play
video” mode. The unit will display the recorded
video and other compatible videos stored in USB
stick.
• It will not list the non-compatible videos.
• Select the video le.
• Press record to start the recording, the
RECORDING Red LED light will come on.
• In recording, press the RECORDING button
again, the DVR will take a photo and it is saved
in the USB stick (The snap shooting function is
only available for new rmware versions).
• Press stop button to stop recording.
• Press button play to review recording.
Microphone and Microphone ON/OFF Button
LED Indicators
1
2
4
6
3
5
11
Inspection Camera Kit 22mm
CAM1095
Fast Forwarding and Rewinding
• You can use [►] or [◄] button on the remote
control to fast forwarding or rewinding (1x, 2x,
4x, or 8x, speed). Always press[►/ENT] button
to go back to normal playing.
Video Software Installation (may be required
for older computers)
• Generally, the recorded videos can be played
on any computer purchased after the year 2006.
If you cannot open the recorded document on
computer this mean your computer does not
have the correct media player with the required
codecs to play the le.
• Go to the website: https://kmplayer.en.softon-
ic.com and download “KMPlayer” software for
free.
• Please use this player to play the video les from
the device.
IMPORTANT MESSAGE: Do not overcharge the
battery! Overcharging can result in acid leakag-
es and cause damage to the battery and com-
ponents
Recharging the Battery
• Plug the charger into the AC socket on the wall
and insert the other end into the DC Jack on the
battery box.
• The battery can be charged while the battery
box is on and the device is being used. Howev-
er, once the power in the battery runs completely
out, it can only be charged when the battery box
is turned o.
• The charge LED will be red during the process
of charging and will turn green when charging is
nished (normal charging time: 5 – 6 hours).
Record Interface and Video Record Mode
File Selection and Playback
• When you enter “play video” mode, the set will
display all the available video les on the screen.
• You can use [▲] or [▼] button to select desired
video and press [►/ENT] button to play.
• Press and hold [▲] or [▼] button to go to previ-
ous or next video.
• Use [►/ENT] button to start or pause the play-
ing. Use [■/exit] button to stop or go back to pre-
vious menu.
• The screen will display “loading, please wait …”
for a few seconds before playing videos.
Compatible Video Format
• Divx4/Divx5/MPEG1/MPEG2/MPEG4
(MPEG4 video le format: .avi,.m4v, .MPG,
MPEG, .VOB) Note: The video player of
the device may not support some download-
ed videos.
WARNING
12
Inspection Camera Kit 22mm
CAM1095
Battery Specications
• Total Power: 12W
• LI-ION Battery: 12VDC, 6600mAh
• Charger: 13.5V, 800mA
• Charge Time: 6 Hours
• Working Time: Approximately 200 Minutes
• Protective Voltage: 8.1V
• The Voltage Before Discharging: 12.6V
• Load Current: 1100 Ma (Input 12.2V Hour)
TROUBLE SHOOTING GUIDE
No Picture AND No Lights
• Check to see if the Main Power switch is ON.
Check that the USB Recorder light is ON
(green). Check that Monitor Power is ON (red)
and SOURCE is set to the proper position (video
1) Check to make sure that the camera lens is
not covered or looking at a surface that provides
no detail, therefore any image detail. Check all
connections and connectors from the camera
back to the Command Module, including the
cable reel. Disconnect main power and contact
the Camtek service department.
Picture BUT No Lights
• Check if Main Power switch is ON, and in cor-
rect position. Check to see if the LIGHT power
switch is ON and intensity control is turned up.
Check cable for possible breaks or intermittent
open circuits by exing the cable and camera
head spring.
Bad or Grainy Picture
• Check the camera lens for dirt, grime, scratch-
es or other foreign matter. Check the Light Head
to see if it is not supplying enough light due to
weak, dirty, or burned out bulbs. Check for ex-
ternal electrical noise being radiated by outside
sources, such as a power station, etc. Check the
cable for possible breaks or intermittent open
circuits by exing the cable. Remove the cam-
era from the cable assembly and plug it into the
Camera Test Terminal (ie another compatible
reel). Disconnect the main power source and
contact Camtek service department.
1
Lights When Operating Correctly
Inspect Camera Lense (1)
No Picture on Monitor
LIGHTS
WHEN
ON
1
13
Inspection Camera Kit 22mm
CAM1095
Not Recording
• Always check record and play functions prior
to inspections to ensure that the USB recorder
is working properly. Check that there is enough
memory available on the USB stick.
• Check whether the inserted USB is formatted
correctly.
• Check that the USB Stick hasn’t been locked.
Disconnect the main power source and contact
Camtek service department.
Please note: USB Drives might need to be for-
matted on a computers prior to use, please fol-
lowing the instruction on how to do this below:
Plug USB into Computer and nd the name of the
drive. IE: F drive, E drive etc.
• Go to my computer and nd the USB drive
• Right click on the drive
• Go to Format
• Make sure le system is set to FAT32
• Start format.
Please note: Formatting the USB stick will de-
lete everything from the card so make sure you
back any video footage you may want to keep
before doing this.
WARNING
WARNING
14
Inspection Camera Kit 22mm
CAM1095
Camteks Limited Warranty
CAMTEKS CAMERA pipe inspection/location system carries a one-year
warranty against defect in materials except as noted below. Should any part
break or fail to work properly in the ONE year following purchase, it will be
repaired or replaced at our discretion at no charge.
Damage due to negligence, improper usage, failure to follow instructions,
accidents, or alteration from original design is not covered by this warranty.
In order to handle any adjustment with a minimum
of delay, please follow this procedure:
1. Return the part to CAMTEK, and notify us immediately,
with complete information on the problem.
2. We must have the serial number, the date of purchase.
3. Ship freight prepaid, and you will be compensated for these
charges if it is determined that the part is defective.
If repairs are necessary due to conditions beyond our control, or if the item is
out of warranty, we will do the work at the lowest possible cost, but a charge
will be made.
This warranty is made in place of all other warranties, express, statutory or
implied, including those of merchantability and of tness for purpose. CAMTEK
shall not be responsible for any incidental or consequential damages. This
warranty gives you specic legal rights, and you may also have other rights
which vary from state to state. Some states do not allow the exclusion of
limitation of incidental or consequential damages, so these limitations may not
apply to you.
Please note: Equipment warranty is void if used with a high pressure a Jetter
(cleaner).
For More Information Contact
Camtek Surveillance Products
08 8122 0469
www.camtek.net.au
15
Inspection Camera Kit 22mm
CAM1095
Notes
Table of contents
