Olympus IPLEX FX Series User manual

INSTRUCTIONS
INDUSTRIAL VIDEOSCOPE
IPLEX FX series

i
Contents
Warning and Rating Plates............................................ 1
1. Rating plate A.......................................................................................... 1
2. Rating plate B.......................................................................................... 2
3. LCD monitor warning plate...................................................................... 2
4. Rating plate C ......................................................................................... 3
5. Scope unit warning plate......................................................................... 3
6. CARD warning mark ............................................................................... 3
7. Battery warning plate .............................................................................. 3
8. Cover warning mark ................................................................................ 3
Important Information – Please Read Before Use....... 4
Intended use.............................................................................................. 4
Instruction manual.................................................................................... 4
Combined ancillary equipment................................................................ 4
Repair and modification .......................................................................... 4
Signal words.............................................................................................. 5
Dangers, warnings and cautions............................................................. 5
Operating environment features.............................................................. 9
Handling of the battery ........................................................................... 10
Product configurations of the IPLEX FX series ................................... 12
Chapter 1 Checking the package contents ........... 13
1.1 Checking the package contents ................................................ 13
IPLEX FX series package contents........................................................... 13
Chapter 2 Instrument nomenclature and
functions ................................................. 15
2.1 System nomenclature ................................................................ 15
2.2 Base unit nomenclature and functions .................................... 17

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2.3 Control unit nomenclature and functions ................................ 19
Channel port nomenclature and functions (IV8635X1 only)...................... 21
2.4 Optical adapter nomenclature and functions .......................... 22
For 6-mm type........................................................................................... 22
For 4-mm type........................................................................................... 22
For 6.2-mm type (IV8635X1)..................................................................... 23
2.5 LCD monitor nomenclature and functions............................... 25
Chapter 3 Preparation and inspection before
observation ............................................. 26
3.1 Transportation of the case......................................................... 26
When using the handle ............................................................................. 26
Towing using the extendable handle......................................................... 27
Taking the instrument out of the case....................................................... 29
3.2 Laying down the base unit......................................................... 31
3.3 Replacing the scope unit ........................................................... 32
Removing the scope unit........................................................................... 32
Attaching the scope unit............................................................................ 33
3.4 Preparing the power supply ...................................................... 36
Supplying power from the battery ............................................................. 36
Supplying power from the AC adapter ...................................................... 38
3.5 Inspecting the scope .................................................................. 39
Inspecting the external appearance of the scope ..................................... 39
Inspecting the scope distal end................................................................. 39
Inspecting the O-ring................................................................................. 40
Inspecting the control unit and the universal cable ................................... 42
Inspecting the channel port (IV8635X1 only) ............................................ 43
Inspecting the channel (IV8635X1 only) ................................................... 43
Inspecting/replacing the safety cap (IV8635X1 only) ................................ 45
3.6 Preparation of the hook assembly (IV8635X1 only) ................ 47
Inspecting the hook assembly................................................................... 47
Attaching the hook to the spring shaft....................................................... 49

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3.7 Inspecting the optical adapter................................................... 51
Inspecting the optical adapter optics and connecting screw threads ........ 51
Inspecting the parts of the optical adapter ................................................ 52
Attaching and detaching the optical adapter ............................................. 52
3.8 Inspecting the LCD monitor....................................................... 55
Inspecting the external appearance.......................................................... 55
Inspecting the LCD monitor holding section and LCD cable..................... 55
3.9 Attaching and detaching the strap............................................ 57
Attaching the strap .................................................................................... 57
Removing the strap ................................................................................... 58
3.10 Installation of the control unit on the base unit....................... 59
Chapter 4 Basic operations .................................... 61
4.1 Turning on the power ................................................................. 61
Turning the power on ................................................................................ 61
Checking the LCD monitor image ............................................................. 62
Indicator display ........................................................................................ 62
Display language setting ........................................................................... 63
Date and time settings .............................................................................. 63
Setup of the optical adapter ...................................................................... 63
Checking the illumination lighting.............................................................. 63
White balance adjustment......................................................................... 64
Checking the angulation functions ............................................................ 64
Checking the angulation lock .................................................................... 65
4.2 Attaching the hook assembly (IV8635X1 only) ........................ 66
4.3 Inserting the scope ..................................................................... 68
Holding the control unit and scope............................................................ 68
Inserting the scope.................................................................................... 69
Angulation operation ................................................................................. 71
Adjusting the LCD monitor brightness....................................................... 71
4.4 Withdrawing the scope .............................................................. 72
Releasing the angulation lock ................................................................... 72
Withdrawing the scope.............................................................................. 73

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Troubleshooting when the hook is caught (IV8635X1 only)...................... 73
4.5 Adjusting the image ................................................................... 75
Still image (freeze) .................................................................................... 75
Zoom......................................................................................................... 76
Adjusting the brightness............................................................................ 77
4.6 Recording the image .................................................................. 79
Image recording preparation..................................................................... 79
Recording a still image.............................................................................. 82
Recording audio with still images.............................................................. 83
Recording a moving image ....................................................................... 85
4.7 Replaying the image ................................................................... 88
Quick replay of most recent image............................................................ 88
Displaying the thumbnail screen and selecting the image
to be replayed ........................................................................................... 88
Stopping playback of still images with audio............................................. 90
Playing back and pausing of moving images ............................................ 90
Slide retrieval ............................................................................................ 91
Chapter 5 Menu operations and functions ............ 92
5.1 Operating menu .......................................................................... 92
Menu operations ....................................................................................... 92
5.2 Using the live screen/frozen screen ......................................... 94
Live screen/frozen screen menu display and functions ............................ 94
Inputting the title........................................................................................ 99
Inputting the note .................................................................................... 105
Changing the selection of the optical adapter ......................................... 110
USB settings ........................................................................................... 111
Setting the date and time ........................................................................ 112
Language selection ................................................................................. 113
5.3 Using the thumbnail screen/retrieve screen .......................... 114
Thumbnail screen menu display and functions ....................................... 114
Retrieve screen menu display and functions .......................................... 116
Compare two images (COMPARE)......................................................... 118
Modify/clear title ...................................................................................... 119

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Delete image........................................................................................... 119
Move images/copy images...................................................................... 121
Searching images ................................................................................... 122
Add/rename/delete folder........................................................................ 124
Format recording card/internal memory/USB memory............................ 127
Chapter 6 Measurement procedures.................... 128
6.1 Measuring from three dimensional (3D) coordinates
(stereo measurement) .............................................................. 129
Measurement accuracy........................................................................... 129
Flow of stereo measurement................................................................... 130
Attaching the stereo optical adapter........................................................ 131
Stereo optical adapter selection.............................................................. 132
Using a new stereo optical adapter (NEW STEREO ADAPTER) ........... 134
Measurement value check ...................................................................... 140
Notes for capturing measurement images .............................................. 142
Stereo measurement screen................................................................... 142
Stereo measurement procedures............................................................ 145
In case accuracy cannot be achieved ..................................................... 152
Spot ranging............................................................................................ 153
6.2 Using reference length to measure object length
(scaler measurement)............................................................... 155
Attaching the optical adapter................................................................... 155
Scaler measurement screen ................................................................... 156
Scaler operating procedure..................................................................... 158
Chapter 7 Operations on a computer................... 159
7.1 Using recorded images on a computer .................................. 159
Reading images with a computer............................................................ 159
Chapter 8 Storage and maintenance.................... 160
8.1 Remaining battery power......................................................... 160
8.2 Replacing the battery ............................................................... 162
Replacing the battery .............................................................................. 162

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8.3 Cleaning..................................................................................... 163
8.4 Repacking the case .................................................................. 164
Secure the case with the belt .................................................................. 166
8.5 Cleaning/storing the hook assembly (IV8635X1 only) .......... 167
Cleaning the hook assembly ................................................................... 167
Storing the hook assembly...................................................................... 167
8.6 Storage precautions ................................................................. 169
Chapter 9 Troubleshooting ................................... 170
9.1 Troubleshooting guide............................................................. 171
Error messages....................................................................................... 171
General troubles during operation........................................................... 175
Messages displayed during stereo measurement................................... 178
9.2 Returning the instrument for repair ........................................ 179
Chapter 10 Specifications ....................................... 180
10.1 Operating environment ............................................................ 180
10.2 Other specifications ................................................................. 181
10.3 Optical adapter specifications................................................. 192
For scope unit 4-mm type ....................................................................... 192
For scope unit 6-mm type ....................................................................... 193
For scope unit 6.2-mm type (IV8635X1) ................................................. 194
Appendix..................................................................... 196
System chart.......................................................................................... 196

1
Warning and Rating Plates
Safety-related labels and symbols are attached to the instrument at the locations
shown below.
If labels or symbols are missing or illegible, please contact Olympus.
1. Rating plate A
1. Rating plate A
2. Rating plate B
3. LCD monitor
warning plate
5. Scope unit
warning plate
4. Rating
plate C
6. CARD warning mark
7. Battery warning
plate
8. Cover warning
mark

2
2. Rating plate B
3. LCD monitor warning plate

3
4. Rating plate C
5. Scope unit warning plate
6. CARD warning mark
7. Battery warning plate
8. Cover warning mark

4
Important Information – Please Read
Before Use
Intended use
This instrument has been designed to be used with IPLEX FX series and
ancillary equipment for observation and examination of the insides of a
machinery, equipment or building that cannot be observed directly from the
outside.
Do not use this instrument for any purpose other than its intended use,
particularly for observation or examination of the inside of a human or animal
body cavity.
Instruction manual
This instruction manual contains essential information on using this instrument
safely and effectively.
Before use, thoroughly review this manual and the manuals of all equipment
which will be used during the procedure and use the equipment as instructed.
Keep this and all related instruction manuals in a safe, accessible location.
If you have any questions about any information in this manual, please contact
Olympus.
Combined ancillary equipment
Refer to the “System chart” in the Appendix to confirm that this instrument is
compatible with the ancillary equipment being used.
Using incompatible equipment can result in malfunction and/or equipment
damage.
Repair and modification
This instrument does not contain any user serviceable parts. Do not
disassemble, modify or attempt to repair. User injury and/or equipment damage
can result.

5
Signal words
The following signal words are used throughout this manual.
DANGER
•Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING
•Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION
•Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices or potential equipment
damage.
NOTE
•Indicates additional helpful information.
Dangers, warnings and cautions
Follow the dangers, warnings and cautions described below when handling this
instrument. The information is to be supplemented by the dangers, warnings and
cautions given in each chapter.
DANGER
•Never use this instrument in observation inside the human and animal cavity. The human
body or animal may be injured.
WARNING
•Never use this instrument in a flammable atmosphere. Otherwise, an explosion or fire may
result.
•Do not use the instrument in an environment filled with fine particles such as metal dust.
•With the exception of the 6 mm and 4 mm-type scope insertion tubes, this instrument and its
case are not designed to be waterproof. Except for the scope insertion tube, never use or
store the instrument in any location where it might be submerged in water. An electric shock
may result.
•Never use this instrument on a piece of electrical equipment being energized. Since the
exterior finish of the scope is electroconductive, an electric shock may occur if it is brought in
contact with an active part.
•Always turn the [LIGHT] button OFF when discontinuing use of this instrument. Otherwise the
light emitted from the scope may heat a nearby object and cause fire ignition.

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•The distal end of the scope may become hot due to the illumination light or the internal
heating caused by electrical parts. Do not forget to turn off the light source before attaching
or detaching the optical adapter. Touching the distal end immediately after having turned off
light source may cause burn on your skin.
•Do not allow the light emitted from the scope’s distal end enter your eye directly. Otherwise,
an eye injury may result.
•Take special care in handling the hook assembly so as not to damage your eyes with the
edge. When the hook assembly is used, make sure to attach the safety cap on the rear edge
before manipulating the scope.
•Should any abnormality be detected during angulation operation, do not continue the
angulation operation by force. Otherwise, the scope or examination target may be damaged.
•Do not subject the LCD surface to impact or strong pressure. Doing so could shatter the LCD
screen and cause personal injury.
•Do not allow a metallic object or a fluid such as water enter the battery compartment, DC IN
connector or RECORDING CARD slot. Should any foreign object enter the instrument,
remove the battery and the AC adapter from the base unit and immediately contact Olympus.
•Do not touch the connectors directly by hand. Otherwise, a malfunction or electric shock may
result.
•Do not allow metallic or foreign objects to enter the device through connectors or any other
openings. Otherwise, a malfunction or electric shock may result.
•In case an irregularity such as smoke, abnormal odor or abnormal noise is detected,
immediately stop using the equipment even when it looks operable, and do not turn it ON
again.
•On connecting this product, some GFCI safety plug may work its safety circuit up to its
threshold. Also, a GFCI safety plug does not prevent from incurring an electrical shock if the
exterior of the scope contacts with an active part.
CAUTION
•A message instructing you to clean the electrodes will display when there is an electrode
malfunction caused by foreign objects in between the optical adapter and the scope distal
end. In this case, immediately stop operation, gently remove the scope and follow the
instructions on page 171 under “Error messages”.
•The image quality may be deteriorated in high temperature.
•Whenever the red temperature indicator and a temperature warning message appears along
with an audible warning alarm, withdraw it from the observation object immediately.
Otherwise the insertion tube and optical adapter may be damaged, or any other defects such
as malfunction or illumination dim may occur.
•Do not insert the scope in a machine that is running, as this may result in the scope and/or
machine damage. Also do not run the machine while the scope is inserted in it.
•The minimum bending radius of the scope’s insertion tube is 20 mm for the 4 mm type and 30
mm for the 6 mm type and the 6.2 mm type. Bending at less than the minimum bending
radius may result in damage to the scope.
•Do not bring the scope in contact with a liquid other than water, saline, machine oil and light
oil. It may damage the instrument.

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•If the O-ring at the tip of the scope or inside the optical adapter is positioned incorrectly or
chaps exist on its surface, water can get into the joint area between the scope and optical
adapter which may cause malfunction or damage. In some cases, the illumination dose not
light.
•Do not cover the instrument with a plastic bag or other object during use. If the inside of the
instrument cannot be cooled, the instrument damage may result.
•Do not use this instrument where it is exposed to direct sunlight.
•The LCD monitor may not display data normally when the instrument is used in an
environment where temperatures are below 0 °C. Use the instrument after using a heater to
bring the area to room temperature.
•Bringing the instrument indoor from cold atmosphere subjecting it to sudden temperature
change can cause condensation to form inside the instrument. Using the instrument while
condensation is formed creates the risk of malfunction. Wait until the instrument reaches the
same temperature as the room before using it.
•Never use the instrument in areas where strong radiation is present.
•Do not remove the recording card from the RECORDING CARD slot while playing back or
recording still images, audio and movies. Otherwise, the data recorded in the recording card
may be destroyed.
•The CF card is a static sensitive device and static electricity may cause it to malfunction.
Discharge static electric charges before using a CF card.
•Take care not to have your feet caught by a cord including the power cord or scope insertion
tube.
•Do not pull the cable of the scope, control unit or other equipment with a strong force.
Otherwise, the scope or cable may be damaged or the instrument may topple down or drop.
Also, if the operator is using the shoulder strap, it may cause them to fall over.
•Do not pull base unit while holding the scope, control unit or other cables.
•When opening or closing the LCD monitor, take care that you do not pinch your fingers
between the LCD monitor and the base unit.
•Do not operate the [ANGLE] joystick of the control unit with intensity while the [ANGLE
LOCK] lever is pulled, otherwise it may cause malfunction.
•If the USB connector or other connectors become wet, wipe them dry.
Also, if any foreign matter gets into a connector, remove it.
•Accidentally dropping the base unit while cables, a USB memory device, or other device is
attached to a connector can damage the connector or the item that is attached to it.
•Use USB connectors only to connect via a USB cable to a computer, a USB memory, or a
USB keyboard recommended by Olympus. Never connect any other type of USB device.
•Make sure that battery cover, I/F connector cover, slot cover, AC adapter cover are firmly closed.
•Do not open the battery cover, I/F connector cover, slot cover, AC adapter cover with wet
hands, or under damp or dusty environment.
•Do not expose optical lens to the sun or a laser beam during use or at the time of storage.

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NOTE
•The images recorded with instrument can be displayed on a computer, etc., but it is not
possible to play back images recorded with an image recording device such as a digital
camera or a computer on the IPLEX FX series instrument. Also note that the images
recorded with an IPLEX FX series instrument cannot be played back if the images are
recorded in a different TV format (NTSC/PAL).
•When using a stereo optical adapter and TIFF is selected from the menu, a TIFF-YC format
uncompressed TIFF image (image with file extension TIF) is generated when images are
recorded. When images recorded with the IPLEX FX series are reproduced on a computer,
certain software may be unable to reproduce images in the TIFF-YC format. Use bundled
IPLEX VIEWER PLUS to play back TIFF images from the IPLEX FX series on your computer.
•Windows Media Player is either registered trademarks or trademarks of Microsoft Inc. in the
U.S. and/or other countries.
•This product uses multilingual Advanced Wnn from Omron Software Co., Ltd., for character
conversion.
Multilingual Advanced Wnn© OMRON SOFTWARE Co., Ltd. 2005-2008 All Rights
Reserved.

9
Operating environment features
The operating environment performance is confirmed by the following tests
(United States Defense Standard) under battery operation.
Note, however, that meeting operating environment specifications does not
constitute any guarantee against damage to or malfunction of this equipment.
Also, subjecting this equipment to strong shock or impact may cause the
equipment to no longer meet operating environment specifications.
Be sure that you fully understand the contents of “Dangers, warnings and
cautions” (page 5) and all the precautions in each section of this manual before
using this equipment.
CAUTION
•The included accessories (e.g. charger) do not offer these features.
NOTE
•The United States Defense Standard, often called a military standard, or “MIL-STD”, is used
to help achieve standardization objectives by the U.S. Department of Defense.
Vibration MIL-STD-810F, Method 514.5, Procedure I (General vibration
Test)
Shock (*1) MIL-STD-810F, Method 516.5, Procedure IV (Transit drop Test)
Water Resistance
(*2)
MIL-STD-810F, Method 506.4, Procedure I (Rain and blowing
rain Test)
Humidity MIL-STD-810F, Method 507.4,
Salt Fog MIL-STD-810F, Method 509.4,
Sand and Dust (*2) MIL-STD-810F, Method 510.4, Procedure I (Blowing dust Test)
Explosive
Atmosphere
MIL-STD-810F, Method 511.4, Procedure I, (Operation in an
explosive atmosphere Test)
Icing / Freezing
Rain
MIL-STD-810F, Method 521.2
Electromagnetic
Interference (EMI)
MIL-STD-461E, RS-103, (Radiated susceptibility Test for Non-
Metallic below deck shipboard conditions)
*1 In case that the LCD monitor is folded down into the main body in the carrying and
transport position. In such a case, the LCD monitor is susceptible to be damaged.
*2 This equipment meets IP55 specifications for dust and water resistance.

10
Handling of the battery
Follow the dangers, warnings and cautions described below when handling the
battery. Otherwise, battery fluid leak, excessive heat generation, smoke, battery
burst, electric shock and/or burns may result.
DANGER
•In case of Li-ion operation, be sure to use the battery and battery charger designated for
IPLEX FX series.
•Before use, thoroughly review the instruction manuals for the battery and battery charger to
fully understand the information contained in them, and observe their instructions during use.
•Do not install and use the battery by reversing the polarity. If the battery cannot be installed
properly in the instrument, do not attempt to insert it by force.
•Do not attempt to apply solder directly on a terminal. Otherwise, a hazardous situation such
as destruction of the terminal safety valve or scattering of battery fluid may result.
•Do not interconnect the electrodes of the battery through a metallic object or carry nor store
the battery together with a metallic necklace or hairpin.
•Do not connect the battery directly to a power outlet or the cigar lighter of an automobile.
•Do not throw the battery in fire or heat the battery.
•Penetration of battery fluid in an eye may result in loss of eyesight. Should this occur, rinse
eyes thoroughly with clean water and immediately have a physician’s treatment.
•Do not attempt to open or modify the battery.
•Do not immerse the battery in fresh or sea water, nor moisten the battery.
•Do not recharge the battery near a fire or under direct sunlight.
•Do not pierce the battery with a needle, hit the battery with a hammer or step on the battery.
•Never drop or throw the battery, or subject it to strong impact.
WARNING
•Do not use a battery that is not recommended for IPLEX FX series.
•Do not attempt to recharge a battery that is not designated for IPLEX FX series.
•If the battery charger cannot complete battery charging in the specified recharging time, stop
trying to recharge the battery.
•Do not use a battery if it presents an irregularity such as fluid leak, discoloration, deformation
or abnormal condition.
•If the battery fluid attaches to your skin or clothes, immediately rinse with clean water such as
tap water. Otherwise, a skin injury may result.
•Do not deform the battery compartment or put a foreign object in it.
•Do not cover the battery charger and battery with clothes or cushion during recharging. Also
avoid any situation in which the covering of the battery charger and battery by such objects is
expectable.

11
CAUTION
•Do not soak the battery in or moisten it with water including rainwater and seawater.
•Do not leave the battery in a place subject to moisture, water leak or extremely high or low
temperatures.
•Do not touch the battery terminals with a wet hand.
•Be sure to recharge the battery before using them for the first time after purchase or after
they have not been used for a long period.
•When the battery is not to be used for a long period, be sure to remove them from the base
unit. Otherwise, battery fluid leak and heat build-up may result in a fire or injury.
•Do not use or leave the battery in a place with high temperature, for example under direct
sunlight, in a closed automobile under the sun or in front of heating equipment.
•The battery is hot after long hours of operation of IPLEX FX series. Do not take out the
battery immediately after use, as this may result in burning your hand.
•Do not leave the battery in the reach of children.
•When replacing the battery, to not repeatedly remove and load the battery rapidly. Doing so
may make it impossible to turn on power.
NOTE
•Use the battery correctly, as incorrect use may result in fluid leak, excessive heat generation
and/or damage. When replacing the battery, install them correctly by observing the insertion
direction.
•In general, the battery performance drops as the ambient temperature drops. Note that the
battery performance degraded due to low temperatures recovers when the temperature rises
to a normal level.
•Contamination of battery electrodes with sweat or oil will cause contact failures. When the
battery is dirty, wipe it clean with a dry cloth before use.
•The continuous operating time of the IPLEX FX series time with a fully charged battery
condition is approx. 150 min. (fully-charged new battery). When long hours of battery-
powered operation are expected, it is recommended to prepare charged batteries as spares.
•The E/F slide switch on the side of the battery is a manual switch used to assist you checking
if the battery is empty or fully charged. Set the switch to “F” after fully charging the battery
and to “E” after it has been discharged. (This switch is connected electrically to nothing. It is
exclusively used as a reminder that you have recharged or emptied the battery.)
•The battery is designated as a recyclable product. When discontinuing the use of the battery,
be sure to have it recycled in compliance with your local regulations.
•Recommended temperature range for Li-ion battery operation.
Discharge (when using the instrument): 0°C to 50°C
Recharging : 0°C to 40°C
Storage : -20°C to +50°C
Using the battery under a temperature outside the above temperature range will result in
degradation of the performance and service life. When storing the battery, be sure to remove
it from the base unit.
•The battery is a consumable item.

12
Product configurations of the IPLEX FX series
The IPLEX FX series includes base unit IV8000-2 with a scope unit selected
from the following available model.
The simplified specifications of the scope units are shown below.
For detailed specifications of the individual models, see “Chapter 10
Specifications” (page 180).
Refer to the “System chart” in the Appendix for the IPLEX FX and optional
equipment configurations.
IPLEX FX series
model names
Max. insertion tube
outer diameter
Insertion
tube length Channel
IV8000-2
IV8420
φ4.0 mm 2 m
Not available
IV8435 3.5 m
IV8620
φ6.0 mm
2 m
IV8635 3.5 m
IV8650 5 m
IV8675 7.5 m
IV8635X1 φ6.2 mm 3.5 m
Available
channel diameter
φ1.6 mm