Camtronics INSPECTOR ZRK70 User manual

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Content page
1. Content 1
2. Introduction 2
2.1 Application area 2
2.2 The complete system 2
2.3 Working with the system 3
3. Safety 4
3.1 Setting up & connecting the system 4
3.2 Electricity 4
3.3 Temperature and moisture 4
4. Using the system 5
4.1 Before starting an inspection 5
4.2 Connecting the system 5
4.3 Controlpanel Easybox 6
4.4 Remote control ZRK 7
4.5 Text generator 7
4.6 Meter counter 7
4.7 USB interface 8
4.8 Laptop prepared Easybox (optional) 8
4.9 Easybox with digital video recorder (DVR) (optional) 8
4.10 Tool (accessories) 9
4.11 Steering unit (accessories) 9
4.12 Guides (accessories) 10
4.13 Transmitter with the 36, 45 and 48 mm camera (optional) 10
4.14 Truck, how to use 11
5. Maintenance 13
6. Service & Warranty 14
Appendix I: USB 15
Appendix II: User manual digital video recorder (DVR) 17
Appendix III: Troubleshooting, solving problems 19

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2 Introduction
This manual is for:
Easybox (98320953)
Easybox DVR (98325930)
Easybox prepared for laptop (98324524)
2.1. Application area
Depending of your choice of camera head and the kind of cable every camera has
it’s own working area.
36 mm camera:
Suitable to inspect pipes of 50 to 200 mm.
90 degrees corners from pipes of 50 mm.
45 mm camera with combi cable 7.5 mm:
Suitable to inspect pipes of 75 to 200 mm. 90 degrees corners from pipes of
75 mm.
45 mm camera with combi cable 9 mm:
Suitable to inspect pipes of 75 to 300 mm. 90 degrees corners from pipes of
125 mm.
48 mm camera with combi cable 7.5 mm:
Suitable to inspect pipes of 75 to minimal 400 mm. 90 degrees corners from pipes
of 75 mm.
ZRK70 camera with combi cable 9 mm
Suitable to inspect pipes of 110 to 500 mm. 90 degrees corners from pipes of
125 mm.
Note: These specifications are depending on the kind of material, color and dirt of the
pipe.
2.2. The complete system
The camera system consist the following items:
Camera head
Reel with adjustable brake
Monitor box or Easybox

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2.3 Working with the system
All parts of the system are made of high quality material and assembled with great
precision. For optimal usage of the system regular maintenance is necessary. You
will find instructions and tips in this manual about:
Safety
Usage
Maintenance
Service

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3. Safety
3.1 Setting up & connecting the system
Mind the following aspects before setting up or starting up the system:
Place the Easybox on a dry and solid ground.
Place the reel in such way that it cannot fall into the well.
Be aware the system is switched off and not connected to the power grid before you
connect any connector. For further instructions how to connect read chapter 4
3.2 Electricity
The system operates on a 230V/50Hz current and on 12V DC. Be sure that the
system is set up in a dry environment. Prevent water or moisture getting in or on the
industrial box.
By using a wrong or instable electric current the system will be badly damaged and
warranty will void.
We recommend: do NOT use an generator.
Using an inverter (12V DC to 230V AC); The minimum power output must be 150W
continuous. The peak output must be 300W. The output must also be a pure sinus.
Your dealer could help you select a suitable inverter.
By using an underpowered inverter or an inverter with no pure sinus as output
you could harm your system. Warranty will void.
Use always a power point which is connected to ground.
3.3 Temperature and moisture
In case the system is not in use it has to be stored in a dry and ventilated room. The
temperature during use and storage has to stay between 0°C and 45°C.
Be aware of this during winter periods in case you keep your inspection system in
your company car or van.

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4. Using the system
4.1 Before starting an inspection
Before starting an inspection be sure that the pipe has been totally cleaned.
Caution! Never use the camera for unblocking a pipe! If you feel resistance and can’t
push the camera any further, do not continue the inspection. Gently pull back the
camera and clean/ unblock the pipe first and then continue the inspection.
4.2 Connecting the system
Open the Easybox.
In case you are using a ZRK70 camera head, connect the 19p connector of
the reel to the remote control ZRK70
Connect the 7p connector of the reel or remote control ZRK70 to the Easybox
and eventually the 12V power cable
Connect the 230V connecter to a power point which is connected to ground.
Switch on the system with the red on/off button on the control panel. The LED
will become green.
Switch the DVR On when needed. Use the on/off button on the DVR front.
Switch on the LCD display, if necessary. Or start the laptop
Adjust the lightning with the yellow buttons on the front.
In case you’re working with the ZRK70 some actions will differ. See paragraph 4.6 for
further information.

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4.3 Controlpanel Easybox
The controlpanel of the Easybox has the following funtions:
Power supply for
remote ZRK 70
7p connector,
36/45/48
directly,
ZRK70 via
remote
Light
adjustment,
for 36/45/48
Reset button to set
meter counter back to
‘0’
Transmitter (optional)
for
Inspector 36/ 45 / 48
On/off switch for the
Total system
Video in and
video out
connectors
Fuse 6,3A

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4.4 Remote control ZRK
In case you are using a ZRK70 camera head,
it has to be operated with the remote control.
Basic functions
Swerving and rotation; blue buttons
Focus; orange buttons
Lighting; yellow buttons
Truck; turning knob, see also
paragraph 4.14
Smart functions
Level (horizontal); press the middle
blue button
Auto level; press either shift button
and the level button simultaneously.
The camera will continuously correct the image through rotation. To disable
the auto level function press the level button again.
Socket test; swerve camera (manually) to socket edge, adjust focus if needed.
Press shift button simultaneously with right orange button (“socket test”). The
camera will rotate 360 degrees.
Transmitter; press shift button simultaneously with right yellow button
(“transmitter”) to activate. To disable the function, press shift and the right
yellow button again.
Steering unit; hold down the shift button and press blue buttons, see also
paragraph 4.11
4.5 Text generator
The text generator can be used to add extra information on the screen. This can be
recorded on DVR or USB interface. In brief:
1. Press ESC on keyboard to go to the menu.
2. Choose from F1 to F7
3. Follow the steps
4. Press ESC to exit the menu
Note: standard texts can be programmed with F3. These can be activated and de-
activated during an inspection with F1 to F7.
4.6 Meter counter
By using the meter counter you can measure distances in the pipe. The measure-
ment will be done inside the reel. This means you have to keep the distance of the
cable between reel and the beginning of the pipe steady to avoid mistakes.
You can reset the meter counter by pressing the green button on the front panel.

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4.7 Usage of the USB interface
It is possible to record video and pictures on a computer by using the USB port. This
function can be found on the Easybox with USB interface, the laptop prepared
Easybox and the Easybox with digital video recorder.
Before you can start recording pictures and video, you have to take a number of
steps. Therefore you will need the provided cd-rom “USB Software” and follow the
guidelines which can be found in appendix I.
After you have executed all the steps you can start recording with the installed
software. A brief manual can be found in appendix II.
Remarks:
-We recommend to take your time making all installations
-By preference be seated at a table
4.8 Laptop prepared Easybox (optional)
When you´re using a laptop prepared Easybox you need to go through the steps as
mentioned in paragraph 4.7.
Besides, you also need to go through the following steps:
Secure the laptop adapter on the therefore meant location, using the Velcro.
Measure the height of the closed laptop
Adjust the laptop support to the correct height using the winged nuts. This
should be done as such that the laptop will not be damaged while closing the
Easybox, but will stay in position during transportation.
4.9 Easybox with digital video recorder (DVR) (optional)
When you’ve opted for an Easybox with digital video recorder, in brief DVR, you can
record the camera’s image with help of the DVR on a SD-Card. Afterwards the video
can be transferred to a computer and easily show your analysation to your customer.
The DVR is built into the Easybox and connected to its controlling system. How to
install and startup the Easybox is earlier mentioned in paragraph 4.2. A specific
manual for recording with the DVR can be found in appendix IV.
After recording one or more videos the USB-memorystick can be unplugged from the
DVR and connected to a computer. Be aware that you have executed the usage
steps exactly as they have been described in appendix IV, before removing the SD-
Card from the DVR.

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4.10 Tool (accessories)
The tool to ‘steer’ the ZRK70 camerahead
has to be mounted as follows. First, remove
the black plastic guide plate on the side
where the “endstop” sticker is positioned.
Replace this plate with the newly supplied
aluminium plate. Secondly, unscrew the two
central screws which are positioned left and
right from the camera glass. Then place and
fixate the mounting plate of the tool on the
camerafront by using the two new screws
from the tool set.
ATTENTION: make sure the aluminium
“endstop” plate is on top side and pointer
of the tool is on the opposite.
4.11 Steering unit (accessories)
Using the steering unit makes it possible to ‘steer’ the camera head into a side
branch. The functionality and controls of the camera head (ao. the ZRK70) remaines
unchanged. The steering unit is operated with the same remote control as the
ZRK70.
Attention, before mounting:
Remove moist and dirt from the springpiece, camera head and fiber
connection
Make sure you work with dry hands
Prevent dirt and/or contaminated water from reaching the connectors
Mounting the Steering Unit
1. switch off the inspection system in case
this is actived
2. unscrew the camera head from the
spring piece, in case of the ZRK70, only
turn at the black part of the camera
head!
3. unscrew the spring piece from the push
fiber
4. put the rear of the steering unit onto the
push fiber end, beware, this can only be
achieved in one way, check for the pin.
Accordingly, screw the push fiber to the
steering unit
5. screw the camera head onto the
steering unit
6. activate the system