Canon Oce BLM550+ User manual

Operation guide
Océ BLM550⁺

Copyright
© 2013 - 2014, Océ
All rights reserved. No part of this work may be reproduced, copied, adapted, or transmitted in
any form or by any means without written permission from Océ.
Océ makes no representation or warranties with respect to the contents hereof and specifically
disclaims any implied warranties of merchantability or fitness for any particular purpose.
Furthermore, Océ reserves the right to revise this publication and to make changes from time to
time in the content hereof without obligation to notify any person of such revision or changes.
Edition 2014-06 US

Contents
Chapter 1
Preface................................................................................................................................. 5
Notes for the reader......................................................................................................................................... 6
Chapter 2
Introduction to the Booklet maker....................................................................................9
Introduction.....................................................................................................................................................10
Description of the Booklet maker..................................................................................................................11
Right-Hand Side of the Booklet maker......................................................................................................... 13
The Rear Panel of the Booklet maker............................................................................................................14
The mains input panel of the optional Book Stacker.................................................................................. 15
Chapter 3
How to run the Booklet maker........................................................................................ 17
Quality instructions........................................................................................................................................ 18
Turn ON the Booklet maker........................................................................................................................... 20
Enter the Job Settings....................................................................................................................................21
Procedure for a New Job.........................................................................................................................21
Procedure for a Saved Job......................................................................................................................23
Adjust the Stacker and the optional Book Stacker...................................................................................... 24
Run the job......................................................................................................................................................25
Chapter 4
The User Interface.............................................................................................................27
The Touch Screen...........................................................................................................................................28
The Job Mimic................................................................................................................................................ 31
The BASIC Window........................................................................................................................................ 33
The LOAD & SAVE Window.......................................................................................................................... 35
The ADVANCED Window...............................................................................................................................37
The CONFIGURE Window..............................................................................................................................38
The MENU Window........................................................................................................................................39
Chapter 5
Standard Tasks................................................................................................................. 41
Load and Save the Job Settings................................................................................................................... 42
Adjust the Stitch Pitch....................................................................................................................................43
Open the Connecting Bridge Cover.............................................................................................................. 44
Open and Close the Folder Cover................................................................................................................. 45
Lift and Lower the Clincher Frame................................................................................................................46
Open the Gathering Area Cover....................................................................................................................48
Lift the Booklet maker Main Deck................................................................................................................. 49
Empty the Trim Bin........................................................................................................................................ 51
Open the Stitch Wire Cabinet........................................................................................................................ 52
Adjust the Stacker.......................................................................................................................................... 53
Operate the Booklet maker offline................................................................................................................ 55
Standard Tasks of the optional Book Stacker.............................................................................................. 56
Adjust the Book Stacker.......................................................................................................................... 56
Unload the Book Stacker......................................................................................................................... 57
Contents
3

Move the Book Stacker............................................................................................................................58
Chapter 6
Error Conditions, Problems and Solutions.....................................................................59
Clear a Printer Error........................................................................................................................................60
Clear a Booklet maker error...........................................................................................................................61
General Problems...........................................................................................................................................62
Book Quality....................................................................................................................................................64
Error Messages...............................................................................................................................................76
Clear Paper Jams............................................................................................................................................85
Jam in the Bridge Infeed......................................................................................................................... 85
Jam in the Connecting Bridge................................................................................................................ 87
Jam in the Gathering Area...................................................................................................................... 88
Jam in the Stitch Area............................................................................................................................. 89
Jam in the Folder or Former Area.......................................................................................................... 90
Jam before the Trimmer......................................................................................................................... 91
Jam in the Trim Area............................................................................................................................... 93
Clear a Stitch-wire Jam..................................................................................................................................95
Clear a Stitch Head Jam.................................................................................................................................97
Procedure 1...............................................................................................................................................97
Procedure 2...............................................................................................................................................98
Calibrate the Touch Screen......................................................................................................................... 100
Change the fuses of the Booklet Maker......................................................................................................101
Manually park the Shuttle............................................................................................................................102
Clear Paper Jams of the optional Book Stacker.........................................................................................104
Jam at Book Stacker infeed...................................................................................................................104
Jam at Book Stacker outfeed................................................................................................................ 105
Change the fuses of the optional Book Stacker......................................................................................... 107
Chapter 7
Maintenance....................................................................................................................109
About Maintenance...................................................................................................................................... 110
Booklet maker cleaning................................................................................................................................111
Clean the Former Roller............................................................................................................................... 112
Clean the Polyurethane Strips in the Form Clamp.................................................................................... 113
Clean the Trimmings Removal Fingers...................................................................................................... 115
Clean excess grease from the Stitch Head.................................................................................................117
Lubricate the Stitch Head.............................................................................................................................118
Apply Grease to the Driver Bar............................................................................................................. 120
Lubricate the wire-feed cam..................................................................................................................121
Reset the Operator Maintenance Counter........................................................................................... 122
Install New Stitch Wire.................................................................................................................................123
Remove the Stitch-wire from the Stitch Head..................................................................................... 123
Fit a New Stitch-wire Spool...................................................................................................................125
Install the Stitch Wire into the Stitch Head.......................................................................................... 126
Close the Booklet maker........................................................................................................................127
Feed the Stitch-wire............................................................................................................................... 128
Clear paper from the trim stop....................................................................................................................129
Appendix A
Specifications.................................................................................................................. 131
Specifications................................................................................................................................................132
Appendix B
Declaration of Conformity..............................................................................................135
Declaration of Conformity........................................................................................................................... 136
Contents
4

Chapter 1
Preface

Notes for the reader
Introduction
This manual helps you to use the Océ BLM550+. The manual contains a description of the product
and guidelines to use and operate the Océ BLM550+.
Definition
Attention-Getters
Parts of this manual require your special attention. These parts can provide the following:
• Additional general information, for example, information that is useful when you perform a
task.
• Information to prevent personal injuries or property damage.
Symbols used in this manual
The following symbols are used in this manual to explain procedures, restrictions, handling
precautions, and instructions that must be observed for safety.
Overview of the attention getters
Word Icon Indicates
WARNING Indicates a warning concerning operations that may
lead to death or injury to persons if not performed
correctly. To use the machine safely, always pay at-
tention to these warnings.
CAUTION General hazard
Indicates a caution concerning operations that may
lead to injury to persons if not performed correctly.
To use the machine safely, always pay attention to
these cautions.
This indication has several icons that warn against
various hazards. The icons are shown below.
Hot surface
Electric shock
Moving parts
Laser beam
IMPORTANT Indicates operational requirements and restrictions.
Be sure to read these items carefully to operate the
machine correctly and to avoid damaging the ma-
chine or property. 4
Notes for the reader
6Chapter 1 - Preface

Word Icon Indicates
NOTE Indicates a clarification of an operation or contains
additional explanations for a procedure. Reading
these notes is highly recommended.
Indicates an operation that must not be performed.
Read these items carefully and make sure not to
perform the described operations.
The use of heat-resistant gloves is mandatory when
you carry out the actions concerned.
Safety information
Before using this Océ product, make sure that you read and understand the safety information
which is part of the user documentation. You can download the safety information via "http://
downloads.oce.com"
or, if applicable, find it on the user documentation CD/DVD that is delivered
together with the machine or obtain the safety information from your local Océ representative. To
avoid potential hazards, maintenance is strictly preserved to properly qualified and trained
service technicians.
Notes for the reader
Chapter 1 - Preface 7

Notes for the reader
8Chapter 1 - Preface

Chapter 2
Introduction to the Booklet
maker

Introduction
Introduction
This User Manual is applicable to all model Océ BLM550+ booklet makers from serial number
0800 onwards with software version 4.x. You can attach the optional Book Stacker to the Océ
BLM550+ booklet maker. It is possible to retrofit the optional Book Stacker to the Océ BLM550+
models.
CAUTION
A CAUTION message tells you that a procedure or operation can be dangerous. To prevent
injury, you must follow the instructions.
IMPORTANT
An IMPORTANT message tells you that a procedure or operation can damage the machine or the
product. To prevent damage, you must follow the instructions.
Documentation
Your Manual
The User Manual for the Booklet maker describes how to perform these tasks:
• Operate the Booklet maker
• Find and correct error conditions
• Perform normal maintenance tasks
Operator training is given when the Booklet maker is installed. To make sure you use your
Booklet maker correctly, read your manual.
The User Manual for the Booklet maker does not describe the operation of the printer. If needed,
refer to your printer user manual.
Safety Information
Safety information is included in the separate “Safety Information Manual.” Read the safety
information before you use your Booklet maker.
Installation
Your Booklet maker must be installed by a service engineer. Special knowledge is needed to
install the machine.
IMPORTANT
Only connect the machine to a mains power supply of the correct voltage with a good earth
connection. The correct machine voltage is shown on the label at the power supply input on the
rear of the machine. If the machine is connected to the wrong supply, the warranty is voided.
How to Get Help
If you have any questions or problems, refer to the problem solving section in this manual ( Error
Conditions, Problems and Solutions on page 59). Contact your Booklet maker supplier for
further help.
Introduction
10 Chapter 2 - Introduction to the Booklet maker

Description of the Booklet maker
Introduction
The Booklet maker operates online with digital printers to process sets of printed pages into
stitched books. The main parts are shown below.
Illustration
A
B
C
D
[1] Operator Side of the Booklet maker
E
[2] Book Stacker (optional)
Component - function table
Operator Side of the Booklet maker
Component Function
A The connecting bridge The connecting bridge moves the printed sheets from the
printer to the Booklet maker. If needed, the sheets are rotated
into the correct direction. Rotation lets the printer operate at
optimum print speed. Adjustment for the size of the paper
and sheet rotation is automatic, according to the settings en-
tered on the touch screen.
B The user interface The user interface has a color touch screen, a start button
and a stop button . 4
Description of the Booklet maker
Chapter 2 - Introduction to the Booklet maker 11

Component Function
C The Booklet maker The Booklet maker stitches, folds, spine-forms, and trims the
sheets to make a finished book.
D The Stacker The Stacker collects the finished books.
E The Book Stacker The optional Book Stacker is a high-capacity stacker for the
finished books.
Description of the Booklet maker
12 Chapter 2 - Introduction to the Booklet maker

Right-Hand Side of the Booklet maker
Illustration
A
B
[3] Right-hand side of the Booklet maker
Component - function table
Right-hand side of the Booklet maker
Component Function
A The stitch-wire cabinet The stitch-wire cabinet holds the spool of stitch-wire.
B Trim Bin The trim bin collects the paper that is trimmed from the edge
of the book
Right-Hand Side of the Booklet maker
Chapter 2 - Introduction to the Booklet maker 13

The Rear Panel of the Booklet maker
Illustration
B
C
E
D
A
[4] The Rear Panel of the Booklet maker
Component - function table
The Rear Panel of the Booklet maker
Component Function
A Rating and serial label The rating label displays the type of machine, serial num-
ber, power use, and fuse information.
B Power ON/OFF switch The mains power ON/OFF switch turns the Booklet maker
ON or OFF. When you turn OFF the Booklet maker, the cur-
rent settings are stored.
C Fuses The fuses make sure the operator and the machine are pro-
tected if there is an electrical problem or short circuit.
D Voltage label The voltage label is fitted to the Booklet maker during the
installation procedure. The voltage label displays the selec-
ted voltage.
E Power input connector The power input connector is used to connect the Booklet
maker to the electrical power supply.
The Rear Panel of the Booklet maker
14 Chapter 2 - Introduction to the Booklet maker

The mains input panel of the optional Book Stacker
Illustration
A
B
C
D
E
[5] The mains input panel of the Book Stacker
Component - function table
The mains input panel of the Book Stacker
Component Function
A Rating and serial label The rating label displays the type of machine, serial
number, power use, and fuse information.
B Voltage advisory label The voltage advisory label shows that the input voltage
is 230 V AC. The 230 V power is supplied by the Océ
BLM550+.
C Power input connector The power input connector is used to connect the power
supply from the Océ BLM550+ to the Book Stacker.
D Power ON/OFF switch The mains power ON/OFF switch turns the Book Stacker
ON or OFF.
E Fuses The fuses make sure the operator and the machine are
protected if there is an electrical problem or short circuit.
The mains input panel of the optional Book Stacker
Chapter 2 - Introduction to the Booklet maker 15

The mains input panel of the optional Book Stacker
16 Chapter 2 - Introduction to the Booklet maker

Chapter 3
How to run the Booklet maker

Introduction
This chapter gives information on how to run a job on the Booklet maker. For information on how
to operate the printer, refer to the printer documentation.
Information about the user interface is included in the chapter “The User Interface.”
Information about standard procedures, for example opening covers to clear a paper jam, is
included in the chapter “Standard Tasks.”
Quality instructions
Introduction
The size of the paper and the thickness of the set must be measured to ensure good book quality.
The paper size must be measured with an accuracy of 0.5 mm. To do so, a ruler and a magnifying
glass have been added to the bridge cover. The ruler has a scale of 0.5 mm to allow accurate
measurements. Use the magnifying glass to read the values easily.
The measured value must be entered in the paper size setting on the touch screen with an
accuracy of 0.5 mm. Because the paper size changes during the printing process, you have to
measure the size immediately after the paper exits the printer. Otherwise, book quality issues can
occur.
Paper and Book Quality Instructions
• Measure the size of the printed paper. The paper size changes during the printing process.
• Measure the set thickness as accurately as possible. Use the ruler and the magnifying glass on
the bridge cover.
• To get the best accuracy, use millimeters to measure the set (see
Enter the Job Settings on
page 21).
• Enter accurate dimensions into the touchscreen.
• If the book is made from several different types of paper, make sure the different paper types
are all the same size.
See
Book Quality on page 64 for further information.
Set thickness and Sheet thickness
To make a high quality finished book, the machine adjusts the length of the stich and the amount
of spine-form. The adjustment is done according to the set thickness. There are two operating
modes.
• Sheet thickness and page count
Default operating mode
• Measure the thickness of a single sheet.
Use the measuring tool supplied with the machine.
• Enter the value into the touch screen.
• The sheets are counted when they enter the machine. The settings are adjusted
automatically.
NOTE
Measure 10 sheets of paper. Divide the value by 10. If you use the same type of paper frequently,
record the value.
• Set thickness
• Measure the thickness of a complete set.
• Measure the set thickness as accurately as possible.
Quality instructions
18 Chapter 3 - How to run the Booklet maker

Use the measuring tool supplied with the machine.
• Enter the value into the touch screen.
Quality instructions
Chapter 3 - How to run the Booklet maker 19

Turn ON the Booklet maker
Procedure
1. Connect the Booklet maker to the power supply.
2. Use the ON/OFF switch to turn ON the Booklet maker.
Result
The machine makes this sequence of beeps:
'beep __ beep beep beep beep _____ beep __ beep'.
The touchscreen illuminates and the machine calibrates.
When READY is displayed on the screen, the machine is ready for use.
Turn ON the Booklet maker
20 Chapter 3 - How to run the Booklet maker