CareCo Easi Go WC09041 Programming manual

Usage and Maintenance Instructions
www.careco.co.uk CareCo, Hubert Road, Brentwood, Essex, CM14 4JE
Easi Go Powerchair - WC09041
Product Code: WC09041
Standard Packing List:
• 1 Owner’s Manual
• 1 Battery Pack
• Battery Charger
• 2 Armrests
• 1 Joystick Controller
• 1 Seat
• 1 Power Chair Unit
Thank you for purchasing your CareCo Easi Go power chair.
We are delighted you have chosen CareCo (UK) Ltd for your mobility needs.
Easi Go

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We ask that you read this manual completely before operating your new Easi Go power chair.
CareCo (UK) Ltd cannot be held responsible for any damage or injury incurred due to improper or unsafe use of the CareCo Easi
Go power chair.
CareCo (UK) Ltd specifically disclaims responsibility for any bodily injury or property damage that may occur during any use
that does not comply with applicable laws.
Congratulations on the purchase of your new Easi Go power chair. The Easi Go combines cutting edge technology with
attractive design and practicality which is highly functional in today’s world. We at CareCo (UK) Ltd know that you have
chosen a power chair that will give you years of dependable operation and will also enhance the quality of your life by
providing you with the mobility to experience an active daily lifestyle.
Even though your new Easi Go is both user-friendly and designed for maximum manoeuvrability in the tightest spaces, we
ask that you please read, understand and follow all of the instructions and suggestions in this manual before you operate your
power chair for the first time. The safe use of your new power chair is very important to us.
If you feel that you do not understand the instructions and suggestions presented in this Owner’s Manual, or if, for any reason,
you do not feel capable of performing the activities necessary to assemble, disassemble, operate or maintain your Easi Go
power chair, please contact CareCo Customer Services on 0845 611 8022
CareCo (UK) Ltd cannot be held responsible for personal injury or property damage resulting from the unsafe or the improper
use of any of our broad range of health and personal mobility products. Also, CareCo (UK) Ltd cannot be held responsible for
personal injury or property damage resulting from attempts to follow instructions, suggestions, and guidelines presented in
this Owner’s Manual.
Our Research and Development Department, our Quality Control Department, and our Engineering Departments have used
the latest product specifications and the latest product design information to manufacture your Easi Go power chair. CareCo
(UK) Ltd reserves the right to implement changes into our product lines when those changes become desirable or necessary. If
such changes are implemented into our product line, there may be minor differences between the product you purchased and
the illustrations and instructions in this Owner’s Manual.
We at CareCo (UK) Ltd would appreciate hearing about the dependability of your Easi Go power chair and about the
convenience of mobility it has provided for you. We would also appreciate hearing about the service you received from our
Company.
Disclaimer
CareCo (UK) Ltd.
Hubert Road
Brentwood
Essex
CM14 4JE
www.careco.co.uk
For more information about our products and services, or to send us your comments, please visit our website at www.careco.
co.uk or email: [email protected]
Customer Services Phone: [phone]
Fax: [phone]

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Contents
1. Preface and introduction 4
2. Safety notice 5
2.1 Before driving
2.2 While driving
2.3 Labelling
3. Parts information 9
4. Operation 10
4.1 Control panel
4.2 How to operate your easi go power chair
4.3 How to set to freewheel mode
5. Battery charging and care 17
5.1 Charging the battery
5.3 Battery
5.4 Replacing the easi go battery / charger
6. Inspection and maintenance 21
6.1 Inspection
6.2 Regular checking record
6.3 Battery, fuse and tyre
6.4 Disassembly and storage
7. Trouble shooting and specification 25
8. Warranty 28

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Please carefully read this owner’s manual before using your Easi Go power chair. Improper use of the power chair could result
in accident and injury.
• This owner’s manual includes operating instructions for every aspect of the power chair.
• The symbols used in this manual are explained below.
• Read carefully the notes marked with these symbols:-
• This manual includes a copy of the repair and maintenance record chart and warranty information. Please keep it in a
safe place.
• If someone else uses the power chair, please make sure that you provide them with the instruction manual for their
information.
• We reserve the right to make design modifications. As designs change, some illustrations and pictures in the manual
may not correspond to the power chair that you have purchased.
1. Preface and introduction
Warning Improper usage could result in serious injury or death.
Attention Improper usage could lead to injury and/or damage to your scooter.
Suggestion Follow these instructions to keep your vehicle in a good operating order.

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2. Safety Notice
2.1 Before driving
The user should become familiar with the usage and operation of this power chair before driving.
Please always keep the following safety notices in mind:-
• Drive on the pavement or pedestrian areas only.
• Do not drive your power chair after consuming alcohol or when tired.
• Please be careful when driving your power chair in low light. It has not been designed for use at night.
• The power chair has been designed to operate on pavement at speeds up to 3.5mph.
Practice operating your power chair
Before using the power chair, familiarise yourself with its operation.
• Adjust the speed dial on the joystick to a lower level for your initial practice.
• Be sure someone accompanies you when operating your power chair for the first time.
• Only use higher speed settings when you are confident that you can easily operate and control your power chair.
The Easi Go is only to be used by one person at a time
Do not carry passengers on your power chair (including children)
Do not use this power chair to carry or haul goods
The maximum weight with occupant is 250 lbs.
2.2 While driving
Do not alight from the power chair whilst it is moving
• Such action may cause you to lose balance and risk injury from falling.
• Ensure that your clothes do not tangle in the wheels.
Do not use your power chair under any of the following conditions:-
• On roads.
• Do not drive at night or in rain or snow.
• Do not drive your power chair in an ‘S’ pattern or make erratic turns.
• Do not take the power chair onto escalators.
• UNDER NO CIRCUMSTANCES SHOULD THE POWER CHAIR BE USED AS A SEAT IN ANOTHER VEHICLE (CARS,
BUSES, TRAINS, ETC).
Electrical equipment
• Do not use a mobile phone or other wireless communication devices whilst driving.
• Always switch off the power chair and remove the ignition key before using a mobile phone.
• Do not charge a mobile phone or any other electrical device from the power chair battery.
Automatic power shut down
In order to avoid accidentally draining the battery, your power chair is equipped with an automatic power shut down.
If the power chair is turned on, it will automatically turn off after remaining undisturbed for a period of 30 minutes.
When this happens, simply switch your power chair off and back on and it will be ready to use once again.

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Ramps, inclines and descents
• Do not drive onto ramps that are steeper than the specified gradient. Refer to the section entitled ‘CLIMBING
ANGLES’ in ‘7. SPECIFICATION’.
• Always use a low speed setting when ascending or descending a slope.
• Do not drive on uneven pavements or paths etc. Refer to the section entitled ‘MAX. GROUND CLEARANCE’ in ‘7.
SPECIFICATION’.
• Do not drive on paths or pavements with excessively steep gradients.
• Do not make sudden turns when driving on gravel roads or ramps.
• Always lean forward when climbing uphill
Starting and Driving
1. Make sure the seat is installed properly.
2. Fold down the armrests so that you can rest your arms.
3. Turn the power switch to ‘ON’.
4. Check the battery indicator for power - if necessary, recharge the battery.
5. Set the speed dial to a safe and comfortable speed.
6. Check the joystick lever to ensure it operates correctly.
7. Make sure the electromagnetic brake works correctly.
8. Engage the 3.5mph switch if you are driving on the pavement.
Warning !
Please note there is a freewheel/drive lever either side of the powerchair.
• Do not set in the freewheel mode when driving on a gradient.
• Always re-engage the anti-freewheel device before use. Failure to do so may result in injury.
• To protect your safety, the power will automatically cut off and the electromagnetic brake
system will activate while driving down a steep gradient. This will limit the speed to a safe level.
Turn the power on again to re-start your power chair.
• Maximum User Weight Limit
Refer to section titled ‘MAX. LOAD WEIGHT’ in ‘7. SPECIFICATION’. Overloading past the
weight limit may lead to damage of your power chair or cause it to malfunction and endanger
your own safety. The warranty does not cover this type of damage.

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Attention:
• When climbing a slope or hill, do not zigzag or drive at an angle up the face of the incline.
• Always drive your power chair straight up the incline to reduce the possibility of tipping over.
• Always exercise extreme caution when negotiating an incline.
• Never travel up or down a slope or hill that is or covered by snow or ice.
Attention
1. Avoid standing on the footrest. This may cause the power chair to tip, possibly resulting in
injury.
2. Do not turn the power switch to ‘OFF’ while driving as this will lead to an emergency stop and the
possible risk of accident and injury.
3. Do not set to the higher speeds while driving indoors.
4. Do not adjust the speed dial while driving; a sudden change in speed may cause danger to you
and others, and may damage your power chair.
5. Do not place magnetic devices near the area of the controller as this could affect the safe
operation of your power chair.
6. While reversing your power chair, be aware of people or objects behind you.
Stopping
• Release the joystick control lever completely. The power chair will come to a stop.
• Turn the power switch to ‘OFF’. Remove the key.
Driving on the pavement
• Ensure the speed limit switch is set to the slowest setting when using the power chair. This will limit the power
wheelchair to a maximum speed of 3.5mph.
• The speed switch can be set to the fastest setting for use on private areas.
Slopes, hills and uneven ground
When climbing an incline, try to keep your power chair moving. If you must stop, start up again slowly and then
accelerate cautiously. When driving down an incline, do so slowly and in the forward direction only. If your power
chair starts to move faster than you wish, allow the chair to come to a complete stop by releasing the joystick.
Push the joystick slightly forward and continue traveling slowly down the slope.

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Maximum recommended incline
The CareCo Easi Go power chair has undergone extensive incline testing. Our results show that the maximum incline
your power chair can safely climb is 6°at maximum weight capacity. 6°is the angle of most handicap access ramps.
Any attempt to climb a steeper slope may put your power chair in an unstable position.
2.3 Labelling
Carefully read all the labelling on the power chair before driving it. Do not remove these labels for future reference.
Never lift power chair by the front or rear shroud

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Parts description
1. Controller
2. Armrest
3. Seatback
4. Seat
5. Drive Wheel
6. Caster Wheel
7.Battery Pack
8.Footrest
3. Parts Information
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7
5
8
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4.1 Control panel
JOYSTICK AND CONTROLLER
Your Easi Go is operated by a joystick and controller.
The power chair is
currently available with P&G VR 2 controller.
VS 2 Series CONTROL FUNCTIONS
1. ON/OFF Button
2. Battery Gauge
3. Joystick
4. Maximum Speed / Profile Indicator
5. Speed / Profile Decrease Button
6. Horn Button
7. Speed / Profile Increase Button
4.2 How to operate your power chair
ON/OFF Button
The ON/OFF button applies power to the control system electronics -
and this supplies power to the power chair’s motor. Do not use the
ON/OFF button to stop the power chair unless there is an emergency.
4. Operation
Attention:
If you use the ON/OFF button to stop the power chair, it may shorten the life of the drive components.
Battery Gauge
The battery gauge shows you that the power chair is switched on. It also indicates the battery charge.
Joystick
The primary function of the joystick is to control the speed and direction of the power chair. The further you push
the joystick from the centre position, the faster the power chair will move. When you release the joystick the brakes
are automatically applied.
Maximum Speed / Profile Indicator
This gauge shows the maximum speed setting of the power chair.
There are five speed settings: Step 1 is the lowest speed and Step 5 is the highest speed.

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Attention:
We recommend that the first few times you operate your Easi Go you turn the speed and respond adjustment knob to the
slowest setting until you become familiar with your new power chair.
Speed / Profile Decrease Button
This button decreases the maximum speed setting or, if the control system is programmed for drive profile operation,
selects a lower drive profile.
Horn Button
Press either side of the button to sound the horn.
Speed / Profile Increase Button
This button increases the maximum speed setting or, if the control system is programmed for drive profile operation,
selects a lower drive profile.
Locking / Unlocking the power chair
To lock the power chair:-
1. While the control system is switched on, depress and hold the on/off button.
2. After 1 second the control system will beep. Now release the on/off button.
3. Move the joystick forwards until the control system beeps.
4. Move the joystick backwards until the control system beeps.
5. Release the joystick, there will be a long beep.
6. The power chair is now locked.
To unlock the power chair:-
1. Use the on / off button to switch the control system on. The maximum speed / profile indicator will be rippling up and
down.
2. Move the joystick forward until the control system beeps.
3. Move the joystick backwards until the control system beeps.
4. Release the joystick, there will be a long beep.
5. The power chair is now unlocked.

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Suggestion
1. You should recharge the batteries following each use of the power chair to ensure maximum
range. The batteries should be charged at least once a week, even if the power chair is not used.
2. After charging or fitting a new battery, drive the power chair for 2-3 minutes to make sure the
battery capacity is sufficient.
3. In cold weather, the batteries may respond more slowly and the battery range may be reduced.
4. When driving on a gradient, the battery indicator light may move up and down. This is normal
and should not cause concern.
5. Even with proper care and use of the batteries, it is natural for the battery’s capacity to reduce
with time. When the batteries’ range is about 50% of the range when new, it is time for them
to be replaced. Please contact CareCo about replacement batteries. Old batteries can lead to a
rapid decline in performance.
6. The battery range will be reduced when driving frequently, on a slope or on rough ground, as this
requires a greater consumption of power.
7. The batteries have a six-month warranty covering manufacturing defects. This warranty does not
cover faults due to incorrect battery recharging.
Braking
Electro-magnetic brake: Release the speed control lever completely, the electromagnetic brake will be activated
automatically and the power chair will stop.
Warning
When on a gradient NEVER switch the power chair to the freewheel mode. The electromagnetic brakes
will not be applied and this may result in injury.
To adjust the armrest width
• Loosen the knobs
• Slide the armrests in or out to the desired width
• Tighten the knobs

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Knob
To remove the seat
1. Turn the power OFF.
2. Make sure the power chair is not in freewheel mode.
3. Pull the seat rotate lever while pulling up on the seat to remove.
To change the seat height
1. Remove seat (See ‘To remove the seat’ above).
2. Remove the shroud.
3. Disengage and remove the seat height adjustment pin from the seat post.
4. Remove the height adjustment pin from each of the three posts.
5. Raise or lower each post to the desired position.
6. Reinstall the seat height adjustment pin through the seat post and armrest post. (Bend the end of the pin lock and
position it over the end of the pin.)
7. Reinstall the shroud.
8. Reinstall the seat.

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How to adjust the footrest
To adjust the footrest angle
• You can adjust the angle of the footrest with a hex wrench (M6).
• Turn the setscrew clockwise to raise the front of the footrest.
• Turn the setscrew anti-clockwise to lower the front of the footrest.
4.3 How to set to freewheel mode
For your convenience, the Easi Go is equipped with a freewheel lever. This lever allows you to disengage the drive
motors and maneuver the chair manually.
To engage the drive and take power chair out of freewheel
• Pull the freewheel lever to ‘DRIVE’ position (left and right).
• Activation of the joystick automatically releases the brake so the power chair can be driven.
To disengage the drive and place power chair in freewheel
• Push the freewheel lever to the ‘NEUTRAL’ position (left and right).
Warning
Do not use your power chair while the drive motors are disengaged unless you have someone with you. Do not disengage
the drive motor when on an incline as the power chair may move and cause injury!
Suggestion
If a lever is difficult to move in either direction, gently rock the power chair back and forth; the lever should then move to the
desired position.

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Circuit breakers
The Easi Go has a circuit breaker accessible through the shroud cover.
• In the unlikely event of a short circuit or heavy overload, all power to the power chair will be shut off.
• To reset, depress the circuit breaker button. Wait a few minutes and the circuit breaker will reset.
• If the power chair continues to shut down after resetting, contact CareCo Customer Services on 0845 611 8022 or
email: [email protected] to arrange a service.
How to adjust the seat

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Above: Seat shown in the four possible ‘ENGAGED’ positions
Below: Seat shown in the four possible ‘REMOVABLE’ positions

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5.1 Batteries
• The Easi Go power chair uses two long-lasting, 12 volt, deep-cycle batteries. These batteries are sealed and
maintenance free. As they are sealed, there is no need to check the electrolyte (fluid) level. Deep-cycle batteries are
designed to handle a longer and deeper discharge. Although they are similar in appearance to other batteries, they are
not interchangeable. Other batteries are not designed to handle a long, deep discharge and are unsafe for use
in powered power chairs.
• These batteries are maintenance free and there is no need to refill with water.
• Do not expose the batteries to temperatures below 10°C or above 50°C when charging or storing the power chair.
Temperatures outside of this range can cause the batteries to freeze or overheat causing damage and shortening their
life.
5. Battery charging and care
Warning
Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling!
Use proper batteries
• Your power chair operates on two 12 amp batteries.
• Only deep cycle sealed lead acid (SLA) batteries should be used in the power chair.
5.2 To charge the batteries using the off-board charger
• Position the power chair next to a standard wall socket.
• Ensure the controller power is turned off .
• Plug the 3-pin extension cable into the charger.
• Plug the charging cable into the wall socket.
• We recommended that the batteries are not charged for more than 24 hours.
• When your Easi Go batteries are fully charged, unplug the charging cable from the wall socket.
• Disconnect the charging cable from the power chair.
Power pack

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Warning
• Keep away from flammable objects while charging due to the risk of fire or explosion of the batteries.
• Do not smoke while charging as the batteries may release hydrogen gas. Always charge the batteries in a well
ventilated area.
• Never connect or disconnect the plug or cord with wet hands while charging. Do not connect or disconnect the plug
or cord when they are wet as this may cause an electric shock.
Attention - Follow these safety rules below to avoid accidents while charging.
• Use the manufacturer’s supplied charger only and recharge the batteries to their full capacity every time. You may
damage the batteries and power chair if you use a charger which is not correctly specified.
• Charge in a well ventilated area not directly exposed to sunlight. Do not charge in areas that are humid or exposed
to rain or damp conditions.
• Do not charge in temperatures -10°C or higher than +50°C as the charger may cause battery damage.
Suggestion – How to maximise your batteries’ efficiency and service life
• Fully charge any new batteries before their initial use for 12 hours.
• Be sure to fully charge the batteries for a minimum of 8 hours and a maximum of 12 hours after each use. Battery
power will be reduced if the batteries are used without being fully charged.
• If the power chair is not used for a while, batteries should be charged at least once a week.
• The ambient temperature affects charging time; charging will take longer in cold temperatures.
• After charging, do not leave the charger socket plugged in.

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5.3 Battery replacement
Follow the procedure below step by step to replace the batteries:
1. Remove the battery pack from the Easi Go.
2. Open the battery pack then disconnect the cables from the four battery terminals.
3. Remove the batteries from the battery pack.
4. Place new batteries inside the pack.
5. Connect the red cable to the positive(+) battery terminal and black cable to the negative(-) on the other battery.
6. Connect up the fused cable between the two batteries and close the battery pack.
Warning
• The wiring system and charger are placed correctly in the battery pack during assembly by the manufacturer. Do
not attempt to re-locate the wiring system by yourself. The improper layout of wiring system may result in the wires
being pinched by the battery box, which could result in an electronic system failure.
• Be sure the battery wires are connected to their correct battery terminal.

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Suggestions
• Make sure the terminals are installed properly and replace the cover.
• Battery efficiency will vary with outside conditions; driving range will be reduced in cold weather. If the power chair is
not used for a while, charge the batteries at least once a week.
• Replace both batteries together.