Carefree of Colorado APEX User manual

S ERVICE M ANUAL
APEX
RV With Direct Response Electronics
052522-301r5 Printed in USA November, 2010

PROPRIETARY STATEMENT
The Apex Awning is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The
information contained in or disclosed in this document is considered proprietary to Carefree of Colorado.
Every effort has been made to ensure that the information presented in the document is accurate and
complete. However, Carefree of Colorado assumes no liability for errors or for any damages that result
from the use of this document.
The information contained in this manual pertains to the current configuration of the models listed on the
title page. Earlier model configurations may differ from the information given. Carefree of Colorado
reserves the right to cancel, change, alter or add any parts and assemblies, described in this manual,
without prior notice.
Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado
products only. Any other reproduction or translation of this document in whole or part is strictly prohibited
without prior written approval from Carefree of Colorado.
SAFETY INFORMATION
WARNING
AWARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH,IF NOT AVOIDED,COULD RESULT IN
DEATH OR SERIOUS INJURY AND/OR MAJOR PROPERTY DAMAGE.
CAUTION
ACAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT MAY CAUSE MINOR TO MODERATE
PERSONAL INJURY AND/OR PROPERTY DAMAGE.IT MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES.
NOTE: A note indicates further information about a product, part, or step.
Tip: A tip provides helpful suggestions.
Safety Notes:
Always disconnect battery or power source before working on or around the electrical system.
Always wear appropriate safety equipment (i.e. goggles).
Always use appropriate lifting devices and/or helpers when lifting or holding heavy objects.
When using fasteners, use care to not over tighten. Soft materials such as fiberglass and aluminum
can be "stripped out" and lose the ability to grip.
Reference Publications located @ www.carefreeofcolorado.com:'
052522-002: Apex Installation Manual
052522-201 Apex Owner's Manual, Single Awning, Switch Button Controls
052522-220 Apex Owner's Manual, Multiple Awning, Full Time Direct Response
052522-230 Apex Owner's Manual, Multiple Awning, Key Pad Controls
052522-301 Apex Service Manual
Carefree of Colorado 2145 W. 6
th
Avenue Broomfield, CO 80020
aScott Fetzer company 303-469-3324 ♦www.carefreeofcolorado.com

Carefree of Colorado Service Manual APEX
052522-301r5 1
TABLE OF CONTENTS
Product Overview..........................................................................................................................2
Apex Patio Awning Specifications.......................................................................................................2
Canopy Replacement....................................................................................................................3
Spring Arm Replacement..............................................................................................................5
Replacing the Arm ..................................................................................................................................5
Replacing the Lead Rail Connector: ...................................................................................................6
Replacing the Case Arm Support........................................................................................................6
Motor Replacement.......................................................................................................................7
Removing the Awning...................................................................................................................9
Diagnostics/Troubleshooting.....................................................................................................10
Common Operation Items .................................................................................................................10
Diagnostic Tests – Direct Response for Single Awning........................................................................11
Testing the System – Single Awnings ..................................................................................................11
Diagnostic Tests – Direct Response for Multiple Awnings ...................................................................14
Testing the System – Multiple Awnings................................................................................................14
Electrical ......................................................................................................................................18
Wiring Diagram – Single Awning ..........................................................................................................19
Wiring Diagram – 2-Awnings ................................................................................................................20
Wiring Diagram – 4 Awnings ................................................................................................................22
Connection Flex w/ "110VDR" Control Boxes ......................................................................................24
Optional Manual Bypass Switch ...........................................................................................................24
Control Board Replacement - Direct Response....................................................................................25
Sensor Replacement for Direct Response ...........................................................................................26
Installing the Vertical Mount Bracket.................................................................................................26
Installing a New Sensor ....................................................................................................................26
Replacing the Touch-Pad with a Key Pad ............................................................................................28
Remove the Existing Control Pad .....................................................................................................28
Installing the New Key Pad ...............................................................................................................28
Standard Service Procedures ....................................................................................................29
Adjusting the Pitch................................................................................................................................29
Setting the Motor Limits........................................................................................................................30
Adjusting the OUT Limit Switch.........................................................................................................30
Adjusting the IN Limit Switch.............................................................................................................30
Programming the Remote Receiver .....................................................................................................31
Operational Notes: ............................................................................................................................31
Key FOB Batteries ............................................................................................................................32
Manual Override ...................................................................................................................................32
Standard Maintenance................................................................................................................33
Fabric Care...........................................................................................................................................33
Arm Care ..............................................................................................................................................33
Motor Maintenance...............................................................................................................................33
Illustrated Parts Listings.............................................................................................................34
Part Number Configuration...................................................................................................................34
Awning Components.............................................................................................................................35
Electronics Components.......................................................................................................................36
Component Identification......................................................................................................................38
Control Panel and Remotes Identification.........................................................................................38
Control Box Enclosure Identification .................................................................................................39

APEX Service Manual Carefree of Colorado
PRODUCT OVERVIEW
The Apex Patio Awning offers the coach owner an awning system that provides as much or as little shade
as required. The canopies are housed in an aluminum case that easily blends in with the coach roof. The
awning extends to a maximum of 10 feet from the side wall. The canopy is made from Acrylic fabric.
Each unit is equipped with lateral support arms that are the strongest available on the market. No vertical
arms interfere with coach sidewalls or equipment that may be mounted on the roof. These arms can also
be adjusted to vary the canopy pitch up to 3 feet (it is strongly recommended that service and adjustments
be performed by trained technicians).
The unique and innovative 110V electronic control system provides Carefree’s Direct Response system with
interior touch pad controls for standard extend/retract functions. At the master control panel the auto-retract
system can be engaged to automatically retract the awnings in windy conditions with sensitivity, set by the user, to
respond to a variety of wind speed conditions. An RF remote is furnished with the Direct Response system.
Apex Patio Awning Specifications
The following information is for reference only. Specific information is detailed in the installation instructions.
Length
RTA003
6.13"
[15.6cm]
8.75"
[22cm]
Direct Mount Slide & Lock Plates
LENGTH 12’ [3.7m] – 21’ [6.4m] (in 1 foot [.305m] increments)
EXTENSION: 10' [3m] DROP: 12" [30.5cm] @ Minimum Pitch; 36" [91.4cm] @ Maximum Pitch
Values are approximate, actual dimensions may vary with specific installations.
Tubular Available in LH or RH configurations
MOTOR: Power: 120V, 60Hz, 2.5A Torque: 60nm Speed: 14 RPM
CONTROLS: Direct Response with a single master control and single remote for all awnings.
COLOR: Hardware: Black
Fabric: Woven Acrylic (refer to sales literature for colors)
APPROXIMATE WEIGHT (LBS.)
Awning Length (ft.) Weight Awning Length (ft.) Weight Awning Length (ft.) Weight
12 155 16 192 20 227
13 162 17 198 21 234
14 169 18 205
15 185 19 216
Notes: 1. The Apex awning measurement is end of case to end of case.
2. The awning uses 4 mounting brackets that are 7” wide and 24" long.
2 052522-301r5

Carefree of Colorado Service Manual APEX
CANOPY REPLACEMENT
During the following instructions, use the manual override procedure on page 31 to open and close the awning.
CAUTION
WHEN MOVING AN AWNING OR LIFTING THE ROLLBAR AND MOTOR OUT OF THE CASE,THE SERVICING TECHNICIAN
MUST USE CARE TO NOT BREAK OR DAMAGE THE MOTOR AND SENSOR CABLES.
RTA017a
DETAIL B
Outer Spring Arms
Firmly Tie
Elbows Together
DETAIL A
End Cap
Top Cover
Remove Screw
DETAIL C
DETAIL D
Lead Rail
Retainer Screw
Canopy
End Plate
Glide Bearing
1. Disconnect power to the awnings.
2. (refer to Detail A)If installed, remove the 3 screws holding the end cap on the idler end and remove cap
from the case.
3. Remove the top screws holding the top cover. Rotate the top cover back and out of the way. If rotated
back without obstructions, the top cover will disengage from the pivot rail and can be set aside.
NOTE: On early units, the attach screws for the cover went through the end plates, under the end
caps. If this is an older unit, it will be necessary to remove both end caps to access the
cover screws.
4. Open the awning to be serviced several inches to expose the arm elbows.
5. (refer to Detail B) Using a minimum 1/2" rope, firmly tie the elbows of the outer spring arms together, do not
use bungee cords. When tying the rope, use a non-slip knot such as a square knot or equivalent.
CAUTION
FAILURE TO SECURE THE ARMS AS DESCRIBED WILL ALLOW THE SPRING ARMS TO UNEXPECTANTLY EXTEND
OUT POSSIBLY CAUSING PERSONAL INJURY AND DAMAGE TO THE AWNING.
6. (refer to Detail C) Remove the two fabric retainer screws on both sides of the lead rail and set aside.
7. Use the manual override to unroll the canopy until the roll bar slot holding the canopy and polyrod is exposed.
8. (refer to Detail D) Remove the screws holding the idler end plate and remove plate from case and set
aside.
9. (refer to Detail D) From the idler end of the rollbar, simultaneously slide the old canopy out of the roller
tube and lead rail.
NOTE: It will be necessary to support the roll bar do not allow the rollbar to pull off the motor.
052522-301r5 3

APEX Service Manual Carefree of Colorado
4 052522-301r5
10. Inspect the slots in the roll bar and lead rail. Clean and deburr as required. Lightly spraying the inside
of the slot with a dry silicone lubricant will aid in sliding the new fabric in.
11. Slide the new canopy into the lead rail and roller. Both edges must be done at the same time. Orient
the fabric so that the large polycord goes into the lead rail, the smaller polycord goes into the roll bar.
The hem should be on the down side.
12. Center the canopy into the slots of the rollbar and lead rail.
13. Reattach the end plate to the case with the roll bar idler seated into the glide bearing.
14. Use the manual override to roll the canopy onto the rollbar, the material rolls over the top of the roll bar.
Ensure the fabric rolls evenly onto the rollbar.
15. Once the fabric is snugly rolled up, remove the rope used to secure the arms previously.
16. Restore power to the awning.
17. Extend and retract the awning several times. This will allow the canopy to self-center.
NOTE: It may be necessary to adjust the motor limits. Refer to page 29.
18. Install the fabric retainer screws in the lead rail.
19. Install the top cover.

Carefree of Colorado Service Manual APEX
SPRING ARM REPLACEMENT
CAUTION THE SPRING ARM IS UNDER TENSION TO OPEN.USE EXTREME CARE TO FIRMLY HOLD THE
SPRING ARMS DURING ASSEMBLY AND DISASSEMBLY TO AVOID ANY SUDDEN OR UNEXPECTED MOVEMENT BY THE
ARM.SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE COULD OCCUR.
NOTE: If replacing an original series arm, it will be necessary to also replace the lead rail connector (page
6)
REPLACING THE ARM
The following procedure requires two people.
Detail A (Lead Rail)
Detail B (Case)
M12-1.25 x 25
Bolt & Washer
Saddle
M12-1.25 x 40
Bolt & Washer
Arm Support
6mm Locking Screw
6mm Adjustment Screw
M12-1.25
Washer & Nut
RTA029
Lead Rail Connector
Rail Knuckle
Case Knuckle
B
A
1. Open the awning to the maximum extension or as
wide as possible. This is to minimize the spring
tension in the arms during this procedure.
2. Disconnect power to the awning.
3. Use a scaffold, ladder or other means to firmly
support the lead rail.
4. For arms with the sensor cable mounted, carefully
remove the sensor cable from the wire channel on
top of the arm. Use care to not bend, break or
compromise the cable.
5. (refer to Detail A) At the lead rail, remove the M12-
1.25 lock washer and nut from the arm and lead rail
connector.
6. Slightly loosen the 6mm adjustment screw. DO NOT
loosen the outer set screw.
7. Firmly grasp the spring arm and slide the lead rail
arm knuckle out of the lead rail connector. Allow the
arm to extend to its maximum length outside the
lead rail. Have a second person hold or otherwise
support the unattached end.
8. (refer to Detail B) Inside the case, remove the M12-
1.25 x 25 bolt and washer from the side of the arm
support. Remove the M12-1.25 x 40 bolt, washer
and saddle from the front of the support.
9. Slightly loosen the 6mm locking screw.
10. Firmly grasp the spring arm and slide the case arm
knuckle out of the arm support. Set the old arm aside.
11. If the arm has wire channel mounted for the sensor cable, carefully remove the channel from the arm to
reuse on the new arm.
12. On the replacement arm assembly, remove the lead rail connector and arm support bracket from the
arm knuckles.
NOTE: The lead rail connector and arm support bracket are included in case there is damage to the
existing brackets. If there is no damage, it is not necessary to replace them with the arm.
13. If replacing the lead rail connector or case arm support, go to page 6then return to step 14.
14.
Using two people firmly hold the new arm assembly and remove the shipping ties. Allow the arm to
slowly open to its maximum extension. CAUTION
WHEN THE ARM IS CLOSED,IT CAN OPEN WITH SIGNIFICANT FORCE.USE CARE WHEN OPENING THE ARM.
052522-301r5 5

APEX Service Manual Carefree of Colorado
6 052522-301r5
Tip: Use a floor or ground cover and place one knuckle and arm half on the ground. Have one person
firmly hold the arm half on the ground while the second person carefully opens the other arm half.
15. Lift the arm assembly into position.
16. (refer to Detail B) Slide the case arm knuckle into the support inside the case and secure with 1 each
M12-1.25 x 25 bolt and washer and 1 each M12-1.25 x 40 bolt, washer and saddle. Do not tighten at
this time.
17. (refer to Detail A) Insert the lead rail arm knuckle into the lead rail connector and secure with 1 each
M12-1.25 bolt, washer and nut. Do not tighten at this time.
18. If the sensor cable is routed on the replacement arm:
Attach a piece of wire channel to the top of each section of the arm. If using new channel, cut
each piece slightly shorter than the arm extrusion. Attach the channel using double sided tape.
Route the cable through the wire channel. At the arm joints, arch the cable slightly to avoid
binding. Do not twist the cable.
Tip: Use a small tool, such as a flat bladed screwdriver to gently spread open the channel then insert
the cable. Do this for the entire length of the channel until the cable is fully inserted.
19. Adjust the arm pitch as required. Follow the procedure for pitch adjustment on page 29.
20. Extend and retract the awning several times. This will allow the canopy to self-center.
NOTE: It may be necessary to adjust the motor limits. Refer to page 30.
Replacing the Lead Rail Connector:
1. Remove the lead rail end plate.
2. Carefully mark the location of the existing connector.
3. Loosen the 6mm securing screw and slide the existing connector from the lead rail.
4. Insert the new connector assembly into the lead rail and position at the marks made previously.
5. Tighten the outer 6mm securing screw.
6. Attach the lead rail end plate.
Replacing the Case Arm Support
1. Carefully mark the location of the existing support.
2. Open the upper cover of the case.
3. Remove the end cap if installed.
4. Remove the end plate. (Refer to details on page 3)
For the idler side, remove the end plate screws then slide the end plate off of the roll bar idler and
set aside.
For the motor side, remove the motor attach screws and set end plate aside.
5. Loosen the clamping screws on the support and slide the old support out of the case.
6. Insert the new support assembly into the case and position at the marks made previously.
7. Tighten the clamping screws.
8. Reinstall the end plate. Ensure that the idler pin of the roll bar is properly seated. If previously
detached, securely fasten the motor to the end plate.
9. Close and secure the top cover if open
10. Reinstall the end caps if previously installed.
11. Return to step 14 on the previous page.

Carefree of Colorado Service Manual APEX
MOTOR REPLACEMENT
During the following instructions, use the manual override procedure on page 31 to open and close the awning.
For multiple awning installations where the awnings are mounted end to end it will be necessary to move the
unaffected awning.
CAUTION
WHEN MOVING AN AWNING OR LIFTING THE ROLLBAR AND MOTOR OUT OF THE CASE,THE SERVICING TECHNICIAN
MUST USE CARE TO NOT BREAK OR DAMAGE THE MOTOR AND SENSOR CABLES.
Drive
Crown Motor
Cover
(ref)
Roll Bar (ref)
RTA030a
Mounting
Bracket (ref)
Retaining
Bolt
DETAIL D
DETAIL B
Outer Spring Arms
Firmly Tie
Elbows Together
DETAIL
A
End Cap
Top Cover
Remove Screw
DETAIL
C
End Plate Assy
1. Disconnect power to the awnings.
2. Locate the junction box inside the coach and disconnect the motor wires.
3. (refer to Detail A) To move an adjacent unaffected awning:
2.1 Close the awning if open.
2.2 Loosen the retaining bolts in the back of the mounting plates.
2.3 Slide the awning away from the other awning; allow a minimum of 6" to 8" between awnings. See
Caution above.
2.4 Temporarily tighten at least one of the retaining screws.
4. Open the awning to be serviced several inches to expose the arm elbows.
5. (refer to Detail B) Using a minimum 1/2" rope, firmly tie the elbows of the outer spring arms together, do not
use bungee cords. When tying the rope, use a non-slip knot such as a square knot or equivalent.
CAUTION
FAILURE TO SECURE THE ARMS AS DESCRIBED WILL ALLOW THE SPRING ARMS TO UNEXPECTANTLY EXTEND
OUT POSSIBLY CAUSING PERSONAL INJURY AND DAMAGE TO THE AWNING.
6. (refer to Detail C) For older units, remove the 3 screws holding the end cap of the motor end (if
installed) and remove from the case.
7. Remove the top screws holding the top cover. Rotate the top cover back and out of the way. If rotated
back without obstructions, the top cover will disengage from the pivot rail and can be set aside.
NOTE: On early units, the attach screws for the cover went through the end plates, under the end
caps. If this is an older unit, it will be necessary to remove both end caps to access the
cover screws.
8. Use the manual override to partially unroll the canopy to provide slack in the fabric.
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APEX Service Manual Carefree of Colorado
8 052522-301r5
9. (refer to Detail D) Remove the screws holding the end plate.
10. Carefully lift up and pull out the end plate, motor and rollbar until the idler shaft clears the end plate on
the other end. Rest the motor and roll bar on the case or a flat surface. Use care to not stretch or
damage the canopy.
11. If not previously done, disconnect the motor wires from inside the coach and pull out.
12. Remove the screws and nuts holding the motor to the end plate. Set the end plate aside. Note the
orientation of the motor then pull the motor, crown and drive out of the roll bar.
13. Remove the drive gear and crown from the existing motor and install on the new motor
14. Attach the new motor assembly to the end plate using the screws and nuts removed previously.
15. Slide the new motor assembly into the roll bar. Ensure that the motor drive gear and crown are
properly seated inside the roll bar.
16. Lift rollbar and canopy up and insert the idler shaft into the idler end plate.
17. Position motor end plate on the case and attach using the screws removed previously.
18. Route the new motor wire into the coach and attach (refer to wiring diagrams on page 18 for the
appropriate control system). Ensure that the wire colors match (i.e. red to red and black to black). All
wiring must conform to NEC (National Electrical Code) and local codes.
19. Use the manual override to roll the canopy onto the rollbar. Ensure the fabric rolls evenly onto the rollbar.
20. Once the fabric is snugly rolled up, remove the rope used to secure the arms.
21. Restore power to the awning.
22. Extend and retract the awning several times. This will allow the canopy to self-center.
23. It will be necessary to adjust the motor limits. Refer to page 30.
24. Install the top cover and end caps if installed previously.
25. Reposition the adjacent awning if it has been moved. Ensure that all the retaining bolts are properly
tightened.

Carefree of Colorado Service Manual APEX
REMOVING THE AWNING
WARNING
THE APEX AWNING IS EXTREMELY HEAVY.MOVING AND/OR LIFTING THE AWNING REQUIRES A MINIMUM OF 3
PEOPLE.THE USE OF A LIFTING DEVICE IS STRONGLY RECOMMENDED.
1. Retract the awning completely.
2. Disconnect power to the awning.
3. Locate the junction box where the motor wires are routed. Disconnect the motor wires and remove
from the junction box. Make note of the wire colors. Bundle the wire to the awning.
NOTE: Some installations use a waterproof junction box located on the top of the coach, others
may have the junction box located inside the coach at or near the cable entry point.
4. Disconnect the sensor cable.
For installations with a junction box:Some installs may route the cable into a junction box with a cable
coupler. Disconnect the cable from the awning and remove from the junction box. Bundle the cable to
the awning.
For installations hardwired to the control box (option 1). Trace the cable to the control box. Disconnect
the cable from the control box and remove from the coach. Bundle the cable to the awning.
For installations hardwired to the control box (option 2). If it is not possible to disconnect the cable from
the control box and remove from the coach, locate the cable inside the coach and at a convenient point,
cut the cable. Pull the cable out and bundle to the awning. If using this method, it will be necessary to
order a cable coupler and two phone cable connectors when reinstalling the awning.
5. The awning is mounted using 4 mounting brackets attached to the
roof of the coach. Each mounting bracket has a retaining bolt in
the back side to hold the awning into the bracket. Loosen all 4 of
the retaining bolts. It is not necessary to remove the bolts from the
brackets.
6. Slide the awning back and up to remove the awning from the
brackets.
052522-301r5 9
7. To reinstall the awning, reverse the procedure above.
Special Notes:
a) When attaching the motor wires ensure that the wire colors match the previous configuration. All
wiring must conform to NEC (National Electrical Code) and local codes.
b) If the sensor cable was cut to remove the awning, it is necessary to install a connector on each cut
end of the cable. The connector must be attached as shown in the wiring diagrams on page
Error! Bookmark not defined.. A coupler is then used to attach the two connectors.
8. After installing the awning, test the operation (refer to page 11 – Single Awning or page 14 – Multiple
Awnings).
Mounting
Bracket (ref)
Retaining Bolt
RTA044
Awning Frame (ref)
Figure 1. The Awning Mount.

APEX Service Manual Carefree of Colorado
10 052522-301r5
DIAGNOSTICS/TROUBLESHOOTING
The following procedures are intended to aid the service technician to logically resolve operational issues with the
Direct Response installation.
Refer to the appropriate wiring diagram:
Wiring Diagram – Single Awning page 19
Wiring Diagram – Dual Awnings page 20
Wiring Diagram – 4 Awnings page 22
Procedures in this section: Page
COMMON OPERATION ITEMS ...............................................................................................................10
DIAGNOSTIC TESTS –DIRECT RESPONSE FOR SINGLE AWNING.......................................................................11
TESTING THE SYSTEM –SINGLE AWNINGS ..........................................................................................11
D01 THE AWNING DOES NOT OPERATE............................................................................................12
D02 THE AWNING OPERATES DIFFERENTLY THAN THE SWITCH MARKINGS..........................................13
D03 AWNING DOES NOT AUTO-RETRACT IN WIND.............................................................................13
DIAGNOSTIC TESTS –DIRECT RESPONSE FOR MULTIPLE AWNINGS.................................................................14
TESTING THE SYSTEM –MULTIPLE AWNINGS.......................................................................................14
D04 THE AWNING(S)OPERATE DIFFERENT THAN THE SWITCH MARKINGS ...........................................15
D05 THE AWNINGS DO NOT OPERATE (ALL)....................................................................................15
D06 ONE AWNING DOES NOT OPERATE ...........................................................................................16
D07 AWNING(S)DO NOT RETRACT DURING WINDY CONDITIONS.........................................................16
D08 AWNING DOES NOT MOVE WHEN REMOTE CONTROL BUTTONS ARE PUSHED............................17
Common Operation Items
The following items are operational items that may come up as questions during normal operation. These are
also given in the operator's manual.
1. Each awning has an independent motion sensor. During windy conditions, the awnings may not retract
concurrently.
2. If the optional Carefree EL ignition lockout is installed the system will disable the extend function while
the vehicle ignition key is in the ON position.
Special order RTL ignition lockouts will fully retract the awning(s) and disable the extend function.
Functions will return to normal operation when the ignition key is turned OFF.
Coach manufacturers may install their own lockout design. Refer to the coach literature for AC power
for accessories.
3. Pressing multiple buttons at the same time may cause the awnings to appear to move erratically. If this
occurs, press the stop button. Use the individual controls to set the awning(s) to the desired position.
4.

Carefree of Colorado Service Manual APEX
DIAGNOSTIC TESTS –DIRECT RESPONSE FOR SINGLE AWNING
WARNING
ALWAYS DISCONNECT POWER WHEN CONNECTING OR DISCONNECTING 110VAC WIRES.
Refer to the Wiring Diagrams in the next section for wire and cable connections.
TESTING THE SYSTEM –SINGLE AWNINGS
When 110VAC power is removed from the system, the controller DOES NOT retain previous positioning
information. When power is restored, positioning information is updated when the first function is initiated.
The function LEDs (extend, retract and stop) perform a dual function. When the button is pressed, the LED
illuminates. The LED stays illuminated during the selected operation and after the awning has fully extended or
retracted. This provides an indicator of the awning position. When the stop button is pressed, the LED will
illuminate and stay on until a function is pressed. If on, it indicates that the awning is partially extended/retracted.
All function buttons are press ON/press OFF. The auto-functions will continue until the awning is fully
extended/retracted or when the stop button is pressed.
1. While observing the control panel, have a second person initiate 110VAC power to the coach and
awning system. The following should occur:
1.1 The Auto-Retract and Wind Speed LEDs should illuminate briefly then extinguish.
1.2 The Power ON/OFF and function/position LEDs will briefly illuminate.
1.3 The system then goes to the default settings: The POWER “ON”, AUTO-RETRact “ON” and MEDIUM
Wind Speed LED will be on.
NOTE: The function/position LEDs (extend, stop and retract) will not be illuminated. During
power up the controller does not retain position information. The controller is
updated with the first function used.
2. Press the POWER “OFF”. ALL LEDs should extinguish. The POWER ON/OFF button disables all functions
including Auto-Retract and the optional RF remote if installed. It does not disconnect the 110VAC power.
3. Press the POWER “ON”. Press the EXTEND button, the LED should illuminate while the awning extends and
stay on after the awning auto-stops. Observe the awning, it should fully extend. The system performs an
auto-tension action when the awning is fully extended. The awning rolls in reverse to tension the fabric. The
auto-tension feature works only with the extend function when the awning is fully extended or the stop button
is pushed while extending.
4. After the awning is fully extended, press the RETRACT button, the EXTEND LED should extinguish and
the Retract LED should illuminate while the awning is retracting. Press the STOP button.
5. When the STOP button is pressed, the awning will stop, the RETRACT LED should extinguish and the
STOP LED should illuminate.
6. Press the RETRACT button, allow the awning to retract fully, the Retract LED will illuminate and stay lit.
7. Press the AUTO-RETRACT OFF. The AUTO-RETRACT and WIND SPEED LEDs should go out.
8. Press the AUTO-RETRACT ON. Press each Wind Speed button and confirm that the LEDs illuminate.
9. Test the Auto-Retract function:
9.1 Fully extend the awning.
9.2 With the AUTO-RETRACT ON, set the WIND SPEED to the lowest setting.
9.3 Create a firm but gentle rocking motion with the leading edge of the awning. The awning should retract
after 2-3 seconds of the motion.
10. If the optional Ignition Sensor is installed:
10.1 Partially retract the awning.
10.2 Turn the ignition key ON.
10.3 Press the EXTEND button. The LED should flash for 2 seconds then shut off and the previous
function LED will come back on.
052522-301r5 11

APEX Service Manual Carefree of Colorado
In the charts below, YES is a positive response to the test; NO is a negative response.
D01 THE AWNING DOES NOT OPERATE
A Confirm 110VAC power to control box.
YES Power is present; go to test B
1. Shut off power source.
2. Open control box.
3. On some early units a fuse is installed on the circuit
board (if installed). Check that fuses on circuit boards
are intact.
4. Check that 110VAC connections are correct and secure.
Refer to correct system schematic.
NO Check vehicle circuits and fuses.
Repair as required and retest
B Confirm awning motor is functioning
YES Awning motor is good, control circuit
is defective – test and repair
Go to Step C
1 1.1 With power off, disconnect motor wires and AC
power in from switches (system #1) or control box.
1.2 Connect awning motor directly to 110VAC power
source.
White = Hot
Green = Ground
Red & Black are Motor Direction Control –
connect one
1.3 While observing awning, briefly apply power.
1.4 Does awning move when power is applied?
NO Go to step B-2
YES Continuity is good, motor is
defective – replace
2 Test continuity and connections of motor wire between
control box and junction box.
NO Repair wire as required and retest
C Test Touch Pad
YES Power is present; go to test B
1 Confirm 110VAC power to control box
1.1 Shut off power source.
1.2 Open control box.
1.3 On some early units a fuse is installed on the circuit
board. Check that fuses on circuit boards are
intact.
1.4 Check that 110VAC connections and splices to
board is correct and secure. Refer to system
schematic.
1.5 While observing the circuit boards, have power
restored. The LEDs on the boards should blink red
then green.
NO Check vehicle circuits and fuses.
Repair as required and retest
YES Power is on, go to step D-4
2 Press the "Power On" button on the touch-pad. The
"Power On" LED should illuminate. NO LED does not illuminate, go to step
D-3
YES Continuity OK; go to step D-4
3 Check the cable between the switch and control box.
As a continuity check, Pin 1 of connector 1 goes to Pin
1 of connector 2; pin 2 goes to pin 2; pin 3 goes to pin 3
and pin 4 goes to pin 4.
NO Replace cable and retest
YES Control Board is good, Touch pad is
defective - replace
NO Control Board is defective – replace
control box.
4 Check the function of the Touch pad
4.1 On the control board, locate the terminal strip next
to the phone cord connectors.
4.2 Insert 3 wires into the terminals shown below
4.3 While observing the awning, short the wire ends
between the Common and Extend terminals.
Does the awning move?
4.4 Short the wire ends between the Common and
Retract terminals. Does the awning move?
12 052522-301r5
MIRAGE040
Common
Extend
Retract

Carefree of Colorado Service Manual APEX
052522-301r5 13
D02 THE AWNING OPERATES DIFFERENTLY THAN THE SWITCH MARKINGS
This condition generally occurs during new installations or when major components have been replaced.
A Does Awning operate in reverse of the switch plate labeling
(i.e. extends when retract is pushed)?
YES Motor wires from awning are reversed
- locate motor wires in the control box,
reverse the red and black wires.
D03 AWNING DOES NOT AUTO-RETRACT IN WIND YES The flashing LED indicates that the
sensor has been disengaged or
otherwise disabled. Go to step C.
A Press the power on button then press the auto-retract button.
Does the auto-retract LED flash?
NO Function does not work with switch;
go to procedure D01
YES Function works using the switch; go to
test C
B Confirm that the retract function works using the push
buttons.
NO Function does not work with switch;
go to procedure D01
C Test Motion Sensor
YES Go to step 2
1 Confirm cable is plugged into connector on box marked
“Shaker” NO Correct as required and test.
YES Awning retracts; original sensor
defective - replace
2 2.1 Unplug sensor from control box.
2.2 Connect a second sensor into control box.
2.3 Set the control switches for the auto retract function
2.4 Hold the second sensor horizontally and gently
move up and down.
NO Awning does not retract; control box
defective - replace

APEX Service Manual Carefree of Colorado
DIAGNOSTIC TESTS –DIRECT RESPONSE FOR MULTIPLE AWNINGS
WARNING
ALWAYS DISCONNECT POWER WHEN CONNECTING OR DISCONNECTING 110VAC WIRES.
Refer to the Wiring Diagrams in the next section for wire and cable connections.
TESTING THE SYSTEM –MULTIPLE AWNINGS
All function buttons are press ON. The auto-functions continue until the awning is fully extended or
retracted. Pressing the button a second time will stop the function. It is not necessary to hold the button
while the function is active.
1. While observing the control panel, have a second person initiate 110VAC power to the coach and
awning system. The following should occur:
1.1 The Power ON/OFF and Wind Speed LEDs will briefly illuminate.
1.2 The system then goes to the default settings: The POWER “ON”, AUTO-RETRACT “ON” and MEDIUM
Wind Speed LED will be on.
NOTE: If the awnings operate from the touch pad but no LEDs are illuminated, check that the
jumper cable between the controllers is plugged into AUX (motor #1) and ACC (motor #2).
2. Press the POWER “OFF”. ALL LEDs should be extinguished. The POWER ON/OFF button disables all
functions including Auto-Retract and the optional RF remote. It does not disconnect the 110VAC power.
3. Check the extend function.
3.1 Press the POWER “ON.
3.2 Press the Awning #1 EXTEND button. The awning should extend.
3.3 Press the extend button again. The awning should stop
3.4 Press the extend button a third time. Observe the awning, it should fully extend. The system performs
an auto-tension action when the awning is fully extended. The awning rolls in reverse to tension the
fabric. The auto-tension feature works only with the extend function when the awning is fully extended.
4. Check the retract function.
4.1 Press the Awning #1 RETRACT button. The awning should retract.
4.2 Press the retract button again. The awning should stop
4.3 Press the retract button a third time. Observe the awning; it should fully retract to the closed position.
NOTE: If the awning moves in the opposite direction than the label, the red and black MOTOR wires
are reversed in the control box.
5. Repeat steps 3 and 4 for each of the Extend/Retract button combinations.
NOTE: The Extend All and Retract All buttons should extend/retract all awnings.
6. Test the Auto-Retract function:
6.1 Fully extend awning #1.
6.2 Set the WIND SPEED to the lowest setting.
6.3 Create a firm but gentle vertical rocking motion with the leading edge of the awning. The awning should
retract after 2-3 seconds of the motion.
7. Repeat step 6 for each of the awnings.
8. If the optional Ignition Sensor is installed:
8.1 Partially retract the awning.
8.2 Turn the vehicle ignition key ON.
8.3 Press the EXTEND button. The awning(s) should not extend.
14 052522-301r5

Carefree of Colorado Service Manual APEX
052522-301r5 15
In the charts below, YES is a positive response to the test; NO is a negative response.
D04 THE AWNING(S)OPERATE DIFFERENT THAN THE SWITCH MARKINGS
The power switch at the touch pad must be on; the LED will be illuminated if power is present.
YES Awning #Y moves when Awning #X
buttons are pressed.
- Awning motor wires from Awning #X
and Awning #Y are reversed. Remove
motor wires from control boards,
reattach motor #X wires to motor #X
control board; motor #Y wires to motor
#Y control board.
A Does a different awning move when pressing the controls
are pressed (i.e. Awning #2 moves when Awning #1 is
pressed)?
Board marked "Motor 1" corresponds with touch pad
"Awning 1" etc.
NO Go to test B
YES Motor wires from affected awning are
reversed in control box.
- Open control box and locate motor
wires from affected awning. Reverse
the red and black wires.
NOTE:
For LH motor configurations:
RED WIRE goes to terminal RED (1);
BLACK WIRE goes to terminal BLACK (1).
For RH motor configurations:
BLACK WIRE goes to terminal RED (1):
RED WIRE goes to terminal BLACK (1).
B Does the awning operate in reverse of the switch plate
labeling (i.e. extends when retract is pushed)
NO Reanalyze condition
D05 THE AWNINGS DO NOT OPERATE (ALL)
For one awning that does not operate, refer to D03 YES Power is present; go to test B
A Confirm 110VAC power to control box
5. Shut off power source.
6. Open control box.
7. On some early units a fuse is installed on the circuit
board. Check that fuses on circuit boards are intact.
8. Check that 110VAC connections and splices to both
boards are correct and secure. Refer to system
schematic.
9. While observing the circuit boards, have power restored.
The LEDs on the boards should blink red then green.
NO Check vehicle circuits and fuses.
Repair as required and retest
B Confirm that touch-pad operating.
YES Power is on, go to step B-4
1 Press the "Power On" button on the touch-pad. The
"Power On" LED should illuminate. NO LED does not illuminate, go to step B-2
YES Power is present, go to step B-4
2 At bridge, disconnect cable then observe LED while
plugging cable into "BUS" of bridge.
LED should flash red then green. NO Go to step B-3
YES Continuity OK; go to step B-4
3 Check the cable between the bridge and control box.
As a continuity check, Pin 1 of connector 1 goes to Pin
1 of connector 2; pin 2 goes to pin 2; pin 3 goes to pin 3
and pin 4 goes to pin 4. NO Replace cable and retest
YES Awning operates, Controller #1 is
defective – Replace control box.
4 4.1 Disconnect jumper cable between controller boards.
4.2 Disconnect touch-pad from "ACC" of controller #1
and connect to "ACC" of controller #2.
4.3 Does Awning #2 operate when pressing a
command button on the touch pad?
NO Awning does not respond, touch-
pad/bridge is defective - replace

APEX Service Manual Carefree of Colorado
16 052522-301r5
D06 ONE AWNING DOES NOT OPERATE
NOTE: The awnings are programmed sequentially (i.e. #1, #2, #3, #4). If power is missing from an awning, the
subsequent awnings will not function (i.e. #1 and #2 works, #3 and #4 don't) and the touch-pad LEDs do not
illuminate. Check the power to the first non functioning control board in sequence (i.e. #3) and correct as
necessary before proceeding.
YES Awning functions, control board of non-
working awning is defective – replace
control box.
A 1. Shut off power source if not already done.
2. Open control boxes and disconnect the non-working
awning motor wires and a working awning's motor wires.
3. Connect the non-operating awning to the functioning
control board (i.e. awning #2 to control board #1).
4. Restore power
5. Test the operation of the awning using the controls for
the functioning awning (in the example above #1
awning).
NO Return wires to original configuration.
Go to step B
B Confirm awning motor is functioning
YES Awning motor is good, control box is
defective - replace
1. 1.5 With power off, connect awning motor directly to
110VAC power source.
White = Hot
Green = Ground
Red & Black are Motor Direction Control – connect
one
1.6 Briefly apply power.
1.7 Does awning move when power is applied?
NO Go to step B-2
YES Continuity is good, motor is defective –
replace
2. Test continuity and connections of motor wire between
control box and awning motor.
NO Repair as required and retest
D07 AWNING(S)DO NOT RETRACT DURING WINDY CONDITIONS
The Direct Response auto-retract system operates by gauging the motion of the awning's leading edge, not by the
direct wind speed. Refer to the description in the operations section of the manual.
NOTE: The awnings have independent sensors and may not retract concurrently.
YES The flashing LED indicate that the
sensor(s) have been disengaged or
other wise disabled. Go to step C
A Press the power on button then press the auto-retract button.
Do the auto-retract LED flash?
NO Go to test B
YES Operation is normal, Go to step C
B Confirm standard awning operation. From the touch-pad,
operate the awnings. NO Refer to the appropriate test D02 or
D03
YES The affected awning retracts. Original
sensor is defective replace.
Return second shaker to the unaffected
awning controller.
C Check function of shaker sensor
1. Open the affected awning (does not have to be open all
the way).
2. Open the second awning.
3. Open control box and disconnect sensor from controller
board of awning that does not auto-retract.
4. If cable has been spliced between sensor and control
box, check continuity of splice. Repair as required and
retest before proceeding.
5. Disconnect the sensor from the other controller and plug
the cable into the "SHAKE" terminal of the affected
awning controller.
6. At touch-pad, turn power ON and auto-retract ON.
7. Set auto-retract to the lowest setting.
8. At the unaffected awning, create a firm but gentle
rocking motion with the leading edge of the awning for
about 3-4 seconds.
NO Awning does not retract, control box is
defective – replace
NOTE: The touch pad LEDs will continue to flash after connecting good sensors. It is necessary to power off the
system then turn it back on so that the touch-pad recognizes the sensors are connected

Carefree of Colorado Service Manual APEX
052522-301r5 17
D08 AWNING DOES NOT MOVE WHEN REMOTE CONTROL BUTTONS ARE PUSHED
1. Confirm power is ON at the touch-pad -- Correct as required
2. Confirm batteries in remote are good. Pressing any
button on the remote will illuminate the LED at the top
of the remote.
Replace as needed
YES Cable is OK. Confirm that cable is
securely plugged in; go to step 4
3. Check the cable between the Receiver and control box. As
a continuity check, Pin 1 of connector 1 goes to Pin 1 of
connector 2; pin 2 goes to pin 2; pin 3 goes to pin 3 and pin
4 goes to pin 4.
Cable must be plugged into the "BUS" port of controller #1.
NO Repair or Replace cable as required.
4. Confirm that the Receiver is programmed for the
Remote
-- Refer to “Programming the Receiver”
on page 31 and retest. If system does
not work; go to step 5
YES 2nd remote works. 1
st remote is
defective.
5. Program a second remote and test
NO 2nd remote does not work; go to step 6
YES System works OK. 1st receiver is
defective
6. Replace the Receiver and test.
(it will be necessary to program receiver for remote)
NO System does not work. Reinstall 1st
receiver; go to step 7
7. Replace control box --

APEX Service Manual Carefree of Colorado
ELECTRICAL
IMPORTANT NOTICES:
Failure to follow the wiring instructions in this publication may void the motor warranty.
All wiring must conform to NEC (National Electrical Code) and local codes.
The SO cable from the 110VAC awning motor can only pass directly through a wall, it can not be
laid up in the wall and must be connected to NM wire or individual wires in conduit no more than
6 inches past the point of entry.
For 110VAC installations, enclosed junction boxes are required for all wire splices and direct
connection switch installations. Boxes are required in conformance with prevailing
construction codes. The servicing technician or installer is required to furnish the flush
mounted, UL approved electrical duplex boxes where required.
The 110V electronic control system provides the user with simple pushbutton controls for the awnings
installed. Four configurations are available:
WARNING
ALWAYS DISCONNECT THE VEHICLE BATTERY AND ELECTRICAL SOURCES BEFORE WORKING WITH ELECTRICAL
WIRING AND COMPONENTS.
1) Direct Response for Single Awning Installations.
System includes: Control box (single control board), Master control panel (w/ pushbutton awning
control and windspeed sensitivity settings), motion sensor; and, an RF remote control.
An optional ignition lockout is available.
2) Direct Response for Dual Awning Installations.
System includes: Control box (2 control boards), Master control panel (w/ touchpad awning control
and windspeed sensitivity settings), motion sensors; and, an RF remote control i.
An optional ignition lockout is available.
3) Direct Response for Dual Awning Installations.
System includes: 2-Control box (2 control boards each), Master control panel (w/ touchpad awning
control and windspeed sensitivity settings), motion sensors; and, an RF remote control i.
18 052522-301r5
An optional ignition lockout is available.
The switches use a 5VDC signal to operate the control box; thus eliminating the need for a junction box for
the control panel.
Components are connected using terminated cables. Terminated cable is 4-
wire RJ11 terminated phone cord (straight, no twist). This does not include
110VAC power in or awning motor power.
Black
Red
Green
Black
Yellow
Red
Green
Yellow
Cables are 4-wire RJ11
terminated phone cord
(straight, no twist).
RTA031