Carel KLINGENBURG Rotor Cleaning Device User manual

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2
Rotor Cleaning Device ·KLINGENBURG
Klingenburg GmbH
Brüsseler Straße 77
45968 Gladbeck
GERMANY
Telephone: [phone]
E-Mail: [e-mail]
Internet: www.klingenburg.de
Original operating manual
Klin-64121-DE
© 2023 Klingenburg GmbH

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Rotor Cleaning Device ·KLINGENBURG
Information about this manual This manual enables safe and efficient handling of the machine. This
manual is part of the machine and must be kept accessible to the staff
(Chapter 2.3 Personnel qualification on page 12) at all times. The staff
must carefully read and have understood this manual before starting any
work on or with the machine. Basic requirement for safe working is
compliance with all specified safety notices and instructions in this manual.
In addition, the local accident prevention regulations and safety regulations
for the area of application of the machine also apply.
Illustrations in this manual are for basic understanding and may differ from
the actual design.
Applicable documents In addition to this manual, the following documents must also be taken into
account:
Manual of the building management system
Supplier documentation
Limitation of liability All information and instructions in this manual were prepared taking into
account the applicable standards and provisions, the state of the art and
our many years of findings and experience.
The manufacturer accepts no responsibility for damage due to:
•Non-compliance with this manual
•Improper use
•Deployment of untrained personnel
•Unauthorised modifications
•Technical changes
•Use of unapproved spare parts
The actual scope of delivery may vary from the explanations and
representations shown here in the event of special versions, the utilisation
of additional ordering options or due to the latest technical changes.
The obligations agreed in the supply contract, the manufacturer’s general
terms and conditions and delivery conditions and the applicable legal
regulations at the time the contract is concluded apply.
Copyright Transferring this manual to third parties, reproducing it in any form – in
whole or in part – and utilising and/or disclosing its content are not
permitted without the express written consent of Klingenburg GmbH
(referred to in the following as the “manufacturer”), except for internal
purposes. Contraventions shall be subject to compensation for damages.
The manufacturer reserves the right to assert further claims.
The manufacturer retains the copyright.
© Klingenburg GmbH 2023

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Rotor Cleaning Device ·KLINGENBURG
Table of Contents
1. Unpacking and checking scope of delivery ..................................................................... 6
2. Before you begin – safety ................................................................................................ 10
2.1. Symbols in this manual..................................................................................... 10
2.2. Intended use ..................................................................................................... 11
2.3. Personnel qualification ..................................................................................... 12
2.4. Personal protective equipment ......................................................................... 14
2.5. Working and danger areas ............................................................................... 15
2.6. Residual risks ................................................................................................... 15
2.6.1. Electrical hazards........................................................................... 15
2.6.2. Hazards from moving parts ............................................................ 16
2.6.3. Tripping and slipping hazards ........................................................ 16
2.6.4. Hazards from pressurised media ................................................... 16
2.6.5. Noise hazards ................................................................................ 17
2.7. Operator’s obligations....................................................................................... 18
2.8. Safety devices .................................................................................................. 19
2.9. Securing against being switched on again ....................................................... 19
3. Packing .............................................................................................................................. 20
4. Technical specifications................................................................................................... 21
4.1. Cleaning rail...................................................................................................... 21
4.2. Control units...................................................................................................... 22
4.3. Stepper motor................................................................................................... 25
4.4. Media supply..................................................................................................... 26
4.4.1. Compressed Air ............................................................................. 26
4.4.2. High pressure water ....................................................................... 26
4.5. Compressed air solenoid valve ........................................................................ 27
4.6. Sensors............................................................................................................. 29
5. Layout and function.......................................................................................................... 31
5.1. Function layout ................................................................................................. 31
5.2. Functional description....................................................................................... 32
5.3. Operating and display elements ....................................................................... 33
5.4. Sensors............................................................................................................. 34
5.5. Connections...................................................................................................... 34
6. Installation ......................................................................................................................... 38
6.1. Safety instructions for the installation ............................................................... 38
6.2. Mechanical installation ..................................................................................... 39
6.2.1. Cleaning rail ................................................................................... 39
6.2.2. Drip pan.......................................................................................... 51
6.2.3. Cleaning rail cover ......................................................................... 53

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Rotor Cleaning Device ·KLINGENBURG
6.2.4. High-pressure water supply ........................................................... 54
6.2.5. Compressed air supply .................................................................. 54
6.2.6. Clock sensor .................................................................................. 58
6.2.7. Rotor cleaner control...................................................................... 60
6.2.8. Rotor cleaner drive......................................................................... 62
6.3. Electrical installation ......................................................................................... 63
6.3.1. Rotor cleaner control...................................................................... 63
6.3.2. Rotor cleaner drive......................................................................... 72
7. Commissioning and operation ........................................................................................ 79
7.1. Menu structure and menu navigation ............................................................... 79
7.2. Basic settings and calibration ........................................................................... 80
7.3. Settings............................................................................................................. 84
7.3.1. Open submenu “setup” .................................................................. 84
7.3.2. Change language........................................................................... 86
7.3.3. Set carriage step size..................................................................... 87
7.3.4. Set maximum rotor speed .............................................................. 88
7.3.5. Set minimum rotor speed ............................................................... 89
7.3.6. Set length tolerance ....................................................................... 90
7.3.7. Set drying cycles ............................................................................ 91
7.3.8. Perform calibration ......................................................................... 92
7.3.9. Perform hardware test.................................................................... 93
7.4. Scheduler.......................................................................................................... 98
7.5. Starting and stopping cleaning ....................................................................... 101
7.6. Status indicators ............................................................................................. 105
7.7. Fault indications.............................................................................................. 109
8. Maintenance .................................................................................................................... 116
8.1. Maintenance safety instructions ..................................................................... 116
8.2. Maintenance table .......................................................................................... 117
9. Troubleshooting.............................................................................................................. 118
10. Disassembly and disposal ............................................................................................. 124

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Rotor Cleaning Device ·KLINGENBURG
1. Unpacking and checking scope of delivery
Delivery
The
rotor cleaning device is delivered with the full scope of delivery in
packaging adapted to the transport route and delivery location.
Checking the delivery
Check delivery for transport damage and ensure it is complete
immediately upon receipt. If it is incomplete or if there are
defects, note the extent of the damage on the transport
documents and lodge a complaint immediately.
Scope of delivery
Fig.
1: Cleaning rail and accessories
Fig.
2: Deflection roller and toothed belt

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Rotor Cleaning Device ·KLINGENBURG
Fig.
3: Cleaning carriage with nozzles
Fig.
4: Inductive proximity sensors
Fig.
5: Compressed air hose and 3/2-way compressed air solenoid valve

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Rotor Cleaning Device ·KLINGENBURG
Fig.
6: Drip pan
Fig.
7: Cleaning rail cover
The scope of delivery includes:
•
Pre-assembled cleaning rail (Fig. 1/8) with stepper motor (Fig. 1/1), two
deflection rollers (Fig. 2/1), toothed belt (Fig. 2/2), cleaning carriage (
Fig.
3/1) with high-pressure hot water nozzle (Fig. 3/2) and compressed air
nozzle (Fig. 3/3) and two inductive proximity sensors (Fig. 4/1)
•
Clock sensor (Fig. 1/2)
•
Clock sensor holder with fasteners (Fig. 1/3)
•
RS-485 modbus cable (Fig. 1/4)
•
Cleaner Control (Fig. 1/5)
•
Cleaner Drive (Fig. 1/6)
•
Stepper motor cable with connector (Fig. 1/7)
•
3 m polyurethane compressed air hose (Fig. 5/1)
•
3/2-way solenoid valve (Fig. 5/2)
•
Drip pan (Fig. 6)
•
Cleaning rail cover (Fig. 7)

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Rotor Cleaning Device ·KLINGENBURG
Option
al:
•
Cross beam for cleaning rail mount
Handling packaging material
The individual packages are packed according to the expected transport
conditions.
The packaging provide
s protection against transport damage, corrosion and
other damage. For this reason, do not destroy the packaging and do not
remove it until shortly before use.
Dispose of packaging material in accordance with the applicable statutory
provisions and local re
gulations.
ENVIRONMENT!
Danger to the environment due to incorrect disposal!
Packaging materials are valuable raw materials and can, in
many cases, be further utilised or appropriately reconditioned
and recycled. Incorrect disposal of packaging materials can be
hazardous to the environment.
•Dispose of packaging materials in an environmentally
sound manner.
•Observe the locally applicable disposal regulations. If
necessary, engage the services of a specialist company
with regard to disposal.
Storage
Store packages under the following conditions:
•
Do not store outdoors.
•
Store in a dry and dust-free place.
•
Do not expose to aggressive media.
•
Protect from sun exposure.
•
Avoid mechanical shocks.
•
If stored for more than 3 months, regularly check the general condition
of all parts and the packaging.
There may be storage instructions on the packages that go
beyond the requirements mentioned here. Comply with these
accordingly.

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Rotor Cleaning Device ·KLINGENBURG
2. Before you begin – safety
This chapter provides an overview of
all important safety aspects for
protecting personnel and for ensuring safe and fault
-free operation. Further
task
-specific safety instructions can be found in the sections of the individual
chapters.
2.1. Symbols in this manual
Safety instructions
Safety
instructions are indicated by symbols in this manual. The safety
instructions are in
troduced by signal words that indicate the degree of danger.
DANGER!
This combination of symbol and signal word indicates an
imminently dangerous situation which, if not avoided, will
result in death or serious injury.
WARNING!
This combination of symbol and signal word indicates a
potentially dangerous situation which, if not avoided, could
result in death or serious injury.
CAUTION!
This combination of symbol and signal word indicates a
potentially dangerous situation which, if not avoided, could
result in slight or minor injuries.
NOTICE!
This combination of symbol and signal word indicates a
potentially dangerous situation which, if not avoided, could
result in damage to property.
ENVIRONMENT!
This combination of symbol and signal word indicates potential
dangers to the environment.
Safety instructions in specific
instructions
Safety instructions may refer to specific, individual
instructions. Such safety
instructions are integrated into the instruction so that they do not interrupt the
flow of reading when carrying out the task. The signal words described above
are used.