Carel KLINGENBURG Rotor Cleaning Device User manual

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2
Rotor Cleaning Device ·KLINGENBURG
Klingenburg GmbH
Brüsseler Straße 77
45968 Gladbeck
GERMANY
Telephone: [phone]
E-Mail: [e-mail]
Internet: www.klingenburg.de
Original operating manual
Klin-64121-DE
© 2023 Klingenburg GmbH

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Rotor Cleaning Device ·KLINGENBURG
Information about this manual This manual enables safe and efficient handling of the machine. This
manual is part of the machine and must be kept accessible to the staff
(Chapter 2.3 Personnel qualification on page 12) at all times. The staff
must carefully read and have understood this manual before starting any
work on or with the machine. Basic requirement for safe working is
compliance with all specified safety notices and instructions in this manual.
In addition, the local accident prevention regulations and safety regulations
for the area of application of the machine also apply.
Illustrations in this manual are for basic understanding and may differ from
the actual design.
Applicable documents In addition to this manual, the following documents must also be taken into
account:
Manual of the building management system
Supplier documentation
Limitation of liability All information and instructions in this manual were prepared taking into
account the applicable standards and provisions, the state of the art and
our many years of findings and experience.
The manufacturer accepts no responsibility for damage due to:
•Non-compliance with this manual
•Improper use
•Deployment of untrained personnel
•Unauthorised modifications
•Technical changes
•Use of unapproved spare parts
The actual scope of delivery may vary from the explanations and
representations shown here in the event of special versions, the utilisation
of additional ordering options or due to the latest technical changes.
The obligations agreed in the supply contract, the manufacturer’s general
terms and conditions and delivery conditions and the applicable legal
regulations at the time the contract is concluded apply.
Copyright Transferring this manual to third parties, reproducing it in any form – in
whole or in part – and utilising and/or disclosing its content are not
permitted without the express written consent of Klingenburg GmbH
(referred to in the following as the “manufacturer”), except for internal
purposes. Contraventions shall be subject to compensation for damages.
The manufacturer reserves the right to assert further claims.
The manufacturer retains the copyright.
© Klingenburg GmbH 2023

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Rotor Cleaning Device ·KLINGENBURG
Table of Contents
1. Unpacking and checking scope of delivery ..................................................................... 6
2. Before you begin – safety ................................................................................................ 10
2.1. Symbols in this manual..................................................................................... 10
2.2. Intended use ..................................................................................................... 11
2.3. Personnel qualification ..................................................................................... 12
2.4. Personal protective equipment ......................................................................... 14
2.5. Working and danger areas ............................................................................... 15
2.6. Residual risks ................................................................................................... 15
2.6.1. Electrical hazards........................................................................... 15
2.6.2. Hazards from moving parts ............................................................ 16
2.6.3. Tripping and slipping hazards ........................................................ 16
2.6.4. Hazards from pressurised media ................................................... 16
2.6.5. Noise hazards ................................................................................ 17
2.7. Operator’s obligations....................................................................................... 18
2.8. Safety devices .................................................................................................. 19
2.9. Securing against being switched on again ....................................................... 19
3. Packing .............................................................................................................................. 20
4. Technical specifications................................................................................................... 21
4.1. Cleaning rail...................................................................................................... 21
4.2. Control units...................................................................................................... 22
4.3. Stepper motor................................................................................................... 25
4.4. Media supply..................................................................................................... 26
4.4.1. Compressed Air ............................................................................. 26
4.4.2. High pressure water ....................................................................... 26
4.5. Compressed air solenoid valve ........................................................................ 27
4.6. Sensors............................................................................................................. 29
5. Layout and function.......................................................................................................... 31
5.1. Function layout ................................................................................................. 31
5.2. Functional description....................................................................................... 32
5.3. Operating and display elements ....................................................................... 33
5.4. Sensors............................................................................................................. 34
5.5. Connections...................................................................................................... 34
6. Installation ......................................................................................................................... 38
6.1. Safety instructions for the installation ............................................................... 38
6.2. Mechanical installation ..................................................................................... 39
6.2.1. Cleaning rail ................................................................................... 39
6.2.2. Drip pan.......................................................................................... 51
6.2.3. Cleaning rail cover ......................................................................... 53

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Rotor Cleaning Device ·KLINGENBURG
6.2.4. High-pressure water supply ........................................................... 54
6.2.5. Compressed air supply .................................................................. 54
6.2.6. Clock sensor .................................................................................. 58
6.2.7. Rotor cleaner control...................................................................... 60
6.2.8. Rotor cleaner drive......................................................................... 62
6.3. Electrical installation ......................................................................................... 63
6.3.1. Rotor cleaner control...................................................................... 63
6.3.2. Rotor cleaner drive......................................................................... 72
7. Commissioning and operation ........................................................................................ 79
7.1. Menu structure and menu navigation ............................................................... 79
7.2. Basic settings and calibration ........................................................................... 80
7.3. Settings............................................................................................................. 84
7.3.1. Open submenu “setup” .................................................................. 84
7.3.2. Change language........................................................................... 86
7.3.3. Set carriage step size..................................................................... 87
7.3.4. Set maximum rotor speed .............................................................. 88
7.3.5. Set minimum rotor speed ............................................................... 89
7.3.6. Set length tolerance ....................................................................... 90
7.3.7. Set drying cycles ............................................................................ 91
7.3.8. Perform calibration ......................................................................... 92
7.3.9. Perform hardware test.................................................................... 93
7.4. Scheduler.......................................................................................................... 98
7.5. Starting and stopping cleaning ....................................................................... 101
7.6. Status indicators ............................................................................................. 105
7.7. Fault indications.............................................................................................. 109
8. Maintenance .................................................................................................................... 116
8.1. Maintenance safety instructions ..................................................................... 116
8.2. Maintenance table .......................................................................................... 117
9. Troubleshooting.............................................................................................................. 118
10. Disassembly and disposal ............................................................................................. 124