ORBOT LiO User manual

OPERATING MANUAL
2023

2
Warranty ....................................................................................................................
How to Use This Manual .......................................................................................
Safety - Important Instructions ................................................................
Battery .......................................................................................................................
Technical Details ....................................................................................................
Operation ...........................................................................................................
–Unpacking
–Solution Tank
–Pads & Brushes
–Power Switch
–Battery
–Adjustable Power Knob
Handling ....................................................................................................................
–Lifting
–Storage
–Pad Driver
Pads .....................................................................................................................
–SuperZorb Pad
–AgiClean Pad
–UltraLift Pad
–AkwaStrip Pad
–StoneFlash Pad
Brushes .....................................................................................................................
–SpeedFlex Tile & Grout Brush
–SpeedFlex Concrete Brush
–SpeedFlex Micro Scrub Brush
Maintenance ...........................................................................................................
–Cleaning the Machine
–Checking the Machine
–LiO Clans Hard to Reach Spaces
Part Diagrams and Part Lists ....................................................................
Complete Assembly ............................................................................................
Wiring Diagram .....................................................................................................
TABLE OF CONTENTS
3
4
5 - 6
7
8
9 - 10
11
12-13
14
15
16-22
23
24

3
All ORBOT equipment has been carefully tested and inspected at our USA factory.
ORBOT LiO machines are guaranteed for one year from the date of original purchase
against defects or workmanship made during manufacture. Within the guarantee
period we undertake at our discretion, to repair or replace any part found to be
defective, free of charge to the purchaser with subject to the following conditions:
Claims made under the terms of the guarantee must be supported by the original
invoice issued at the time of sale along with the machine serial number.
For claims under this guarantee contact the supplier from whom you’ve purchased the
product who will arrange the appropriate action. Do not initially return the product as
this could lead to transit damage.
Neither ORBOT nor its distributors will be held responsible for any incidental or
consequential loss.
This guarantee does not cover:
• Periodic maintenance, repair or replacement of parts due to normal wear and tear.
• Damagecausedbyaccident,misuseorneglect,reorthettingofotherthan
genuine ORBOT parts.
• DefectsinotherthangenuineORBOTparts,repairs,modicationsoradjustments
made by other than an ORBOT service engineer or authorized service dealer.
• Costs and risks of transport relating directly or indirectly to the guarantee of this
product.
• Consumable items such as brushes, drivers, Velcro discs, gliders, pads and so forth.
ORBOT has a policy of continual product development and we reserve the right to
alterspecicationswithoutpriornotice.
WARRANTY
MACHINE DATA
Model:
Serial:
Date of Purchase:
Dealer:
Address:
Phone Number:
Sales Representative:

4
This manual contains the following
sections:
• How to Use This Manual
• Safety
• Operations
• Maintenance
• Parts List
The HOW TO USE THIS MANUAL section
willtellyouhowtondimportant
information for ordering correct repair
parts.
Parts may be ordered from authorized
dealers. When placing an order for parts,
the machine model and machine serial
number are important. Refer to the
MACHINE DATAboxwhichislledout
during the installation of your machine.
The MACHINE DATA box is located on
the inside of the front cover of this
manual.
The model and serial number of your
machine is located on the electrical box
behind the handle, from the operators
perspective.
The SAFETY section contains important
information regarding hazardous or
unsafe practices of the machine. Levels
ofhazardsareidentiedthatcouldresult
in product damage, personal injury, or
severe injury resulting in death.
The OPERATIONS section is to familiarize
the operator with the operation and
function of the machine.
The MAINTENANCE section contains
preventive maintenance to keep the
machine and its components in good
working condition. They are listed in this
general order:
• Storage
• Maintenance
• Troubleshooting
The PARTS LIST section contains
assembled parts illustrations and
corresponding parts list. The parts
lists include a number of columns of
information:
• REF – column refers to the reference
number on the parts illustration.
• PART NO. – column lists the part
number for the part.
• PRV NO. – reference number.
• QTY – column lists the quantity of the
part used in that area of the machine.
• DESCRIPTION – column is a brief
description of the part.
• SERIAL NO. FROM – If this column has
an (*) and a Reference number, see
the SERIAL NUMBERS page in the
back of your manual. If column has
two asterisk (**), call manufacturer
for serial number. The serial number
indicatestherstmachinethepart
number is applicable to. The main
illustration shows the most current
design of the machine. When a boxed
illustration is shown, it displays the
older design.
• NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed
on your machine, be sure to keep the KIT
INSTRUCTIONS which came with the kit.
It contains replacement parts numbers
needed for ordering future parts.
NOTE: The manual part number is located
on the lower left corner of the front
cover.
HOW TO USE THIS MANUAL

5
IMPORTANT SAFETY INSTRUCTIONS
When using this machine, basic precautions must always be followed,
including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE
Toreducetheriskofre,electricshock,orinjury:
• Use only indoors. Do not use outdoors or expose to rain.
• Use only as described in this manual. Use only manufacturers recommended
components and attachments.
• If the machine is not working properly, has been dropped, damaged, left outdoors, or
dropped into water, return it to an authorized service center.
• Do not operate the machine with any openings blocked. Keep openings free of debris
thatmayreduceairow.
• Machinecancausearewhenoperatingnearammablevaporsormaterials.Donot
operatethismachinenearammableuids,dustorvapors.
• This machine is suitable for commercial use such as: in hotels, schools, hospitals,
factories,shops,andocesformorethannormalhousekeepingpurposes.
• Maintenanceandrepairsmustbedonebyqualiedpersonnel.
• During operation, use caution around other persons, especially children.
• The machine shall only be operated by instructed and authorized persons.
• When leaving unattended, unplug the machine.
• Do not handle the plug or machine with wet hands.
• Do not unplug machine by pulling on cord. To unplug, grasp the plug and not the
cord.
• Do not use with damaged cord or plug. Follow all instructions in this manual
concerning grounding the machine.
• Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord
around sharp edges or corners.
• Do not pull/run machine over cord. Keep cord away from heated surfaces.
• Connect to a properly grounded outlet. See Grounding Instructions.
• If the supply cord is damaged it must be replaced by an authorized service agent.
• Unplug before cleaning or servicing.
• Operational hazard may occur when running the machine over the supply cord.
• Thisappliancehasbeendesignedforusewithpadsspeciedbythemanufacturer.
Thettingofotherpadsmayaectitssafety.
• This machine is for dry use only and shall not be used or stored outdoors in wet
conditions
• Moving Parts - To reduce the risk of injury, unplug before servicing.
READ AND SAVE THESE INSTRUCTIONS
SAFETY

6
The following symbols are used throughout this guide as indicated in their
descriptions:
HAZARD INTENSITY LEVEL
Therearethreelevelsofhazardintensityidentiedbysignalwords-
WARNING, CAUTION, and FOR SAFETY. The level of hazard intensity is determined by
thefollowingdenitions:
WARNING - Hazards or unsafe practices CAN result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or
product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of
equipment.
Report machine damage or faulty operation immediately. Do not use the machine
if it is not in proper operating condition. The following is information that signals
some potentially dangerous conditions to the operator or the equipment. Read this
information carefully. Know when these conditions can exist. Locate all safety devices
on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
• Unless trained and authorized.
• Unless Operation Guide is read and understood.
• Inammableorexplosiveareas.
• In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing, jackets, shirts, or sleeves when
working on the machine. Use only manufacturer approved replacement parts.
SAFETY

7
BATTERY
QUICK INSTRUCTIONS FOR CORRECT USE
OF LI-ION BATTERIES
1. BEFORE USING A NEW MACHINE:
Fully recharge the battery 90 minutes.
The batteries (on machines & spare) are very low charged for safety reasons. Most
times with those low charged batteries, the machine will not start working unless
rstfullycharged(41,5V).
2. AFTER USE:
Alwaysrechargebattery(Leaveonchargeruntilgreenlightashes).
If left discharged, the self-discharge will continue at a dangerous level. The
machineselectronicboardwillturnoat32V.At29Vthebatterywillgointosleep
mode at 20V. Battery in this condition needs to be fully recharged (90 minutes).
The charger wakes up the battery to a minimum 20V.
3. IF MACHINE STOPS DUE TO LOW BATTERY:
Always remove battery and recharge (Leave battery on charger approximately 90
minutesuntilgreenlightisashing).
If the battery is left in the machine with the switch ON, the discharge will be very
fast due to the lights and electronic board.
4. STORAGE:
FULLY charged battery (41,5V) canstay(instock)at+50°Fto+68°F(+10°Cto
+20°C) for a maximum of 2 years.
DISCHARGED battery (32V) canstay(instock)at+50°Fto+68°F(+10°Cto+20°C)
for a maximum of 6 months. Always recharge batteries before use.
5. VOLTAGE
BETWEEN 16V-20V: Battery ONLY to be reactivated by Lindhaus.
UNDER 15V: battery permanently damaged & cannot be recharged.
These 5 important
points will prevent
almost any battery
damage

8
ITEM SPECIFICATIONS
Motor 36 V/330W - DC, 3000 RPM, 59 dB with protective cover
Dual Speed 3200RPM(Orbital),120RPM(Rotational)
Base Diameter 14”(35.5cm)
Wheel Diameter 8”(10.16cm)
Solution Tank Capacity 3/4 Gallon (2.84 L)
Pump 58 PSI (4 BAR)
Noise Level 59 dB
Height 47”(119cm)
Weight 48Lbs/21.7Kg(+6lbs/2.7kgw/tank&battery)
Battery (BMS) Lithium-ion 36V/40W/6Ah (Battery Management
System)
Run Time (one battery) Upto45Minutes(dependingonoortype/pad)
Charge Time 90 Minutes per battery
TECHNICAL DETAILS
Unit may be operated with one or two batteries for extended run-time.

9
OPERATION
Unpacking
Open shipping box (both sides). Remove
packaging material and roll machine out of
the box.
Solution Tank
Disconnectthequick-connecttting
located at the bottom of the solution tank.
Remove solution tank by pulling away from
the handle frame. Add water or cleaning
detergent of choice. Snap solution tank
onto frame.
Reconnectthequick-connecttting.
Ensure solution tank cap is securely
fastened to avoid leaks and spills.
Pads/Brushes
Choose an Orbot pad or brush of choice to
cleanorrestorethedesiredoor.
Place under the hook pad driver BEFORE
powering on machine.
Toremove,simplypeelo.
Power Switch
Push power switch located at the top of
the handle.
Battery
Insert one or two batteries into the battery
tray located inside the base housing cover.
Ensure to completely lock the battery into
position until you hear a click sound. To
remove the battery, release the battery
lever and pull out.
Adjustable Power Knob
Dial up for increased agitation on stains
or highly soiled areas. Dial down on lightly
soiled areas to extend battery run-time.
Always remove battery and immediately
charge to avoid damage.

10
OPERATION
Handle Position
Before powering ON the machine, lower
the handle into a comfortable position by
pulling out the pull-pin lever located on the
lower left side of the handle fork.
Operating Option
To increase operator comfort, the wheel
kitcanbelowereddownontotheoorby
releasing the pull-pin lever and choosing
the desired height.
Spray System
Toapplywaterordetergenttotheoor
surface, press the spray switch located on
the top right side of the handle.
Weight Kit
Optional weight kit may be added for
restoring tile & grout or heavily soiled
hardoors.
System Light Indicators
(Located on Top of Handle)
Blue lights:
• One Blue Light: Low Battery Level
• Two Blue Lights: Medium Battery Level
• Three Blue Lights: Full Battery Level
Red light:
• Machine is working over full load capacity.
Run times will lessen.
Green light:
• Machine is working under light load
capacity. Run times will increase.