BÖWE P25 User manual

IA. P25-P30 /02.03 /E II
SN 703904

This machine, which works with the solvent
TETRACHLORETHENE (perc), complies with
the EC Machinery Directive 98/37 EC,
the EC Low Voltage Directive 73/23 EEC
in the version RL 93/68 EEC,
EMC Directive 89/336/EEC
and the harmonized standards
EN 292 Part 1 and Part 2
EN 60204-1 (DIN-VDE 0113 Part I)
EN 418
EN ISO 8230*
The contents are correct to the best of our knowledge
and belief and correspond to the present state of the
technology. No legal claims can be derived.
Subject to technical changes.
Reproduction or duplication only with our express permission.
* with option: distillation overfill preventer

Dear Customer,
It gives us great pleasure to present you with your BÖWE
machine. You are acquiring a machine that has been designed and
manufactured to meet the highest quality standards and that
corresponds to the latest standards in research and technology.
Please do not put these installation instructions away without
reading them!
This manual contains all of the important information that you need
to install your drycleaning machine.
If the prescribed maintenance work is neglected or improperly
performed, if repair work is carried out by service technicians other
than those authorized by BÖWE or if parts other than original
BÖWE spare parts are used, we naturally cannot fulfill the
guarantee obligations according to our General Terms of Delivery.
Measurements and other values reflect the status as of the printing
date.
We reserve the right to make technical changes at any time and
without prior notice in the interest of continuing development or
when changes are considered to be necessary for constructional
reasons.
Reproduction - including excerpts - is permitted only with
written permission and when the source of the information is
indicated.
BÖWE Textile Cleaning GmbH
Rumplerstraße 2, D-86159 Augsburg
Telefon [phone], Telefax (08 21) 57 07-351
Phone: ++49-821-5707-0, Fax: ++49-821-5707-351
email: [email protected]
P25/P30

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P25/P30

Necessary Operating Materials and Chemical Additives
Dear Customer,
In order to prevent any delays in the commissioning of your Drycleaning
Machine P 25/P30, we ask you to make sure that the following operating
materials and chemical additives are available.
- Solvent
Use only stabilized, high-purity TETRACHLORETHENE (PERC), in
accordance with DIN 53978.
Total filling amount for the first filling: about 600 l (about 970 kg) or
about 158.4 US gal (about 2138.8 lb)
Tank I: Minimum filling volume: P25: 120 l (31.7 US gal)
P30: 150 l (39.6 US gal)
- Chemical additives
The chemical additives used must be heat-resistant under operating
conditions.
Depending on the equipment, the following should be available:
- Drycleaning detergent
- Antistatic agent
- Waterproofing agent
- Pre- and post-spotting agents
BÖWE Textile Cleaning GmbH
Rumplerstraße 2, D-86159 Augsburg
Telefon [phone], Telefax (08 21) 57 07-351
Phone: ++49-821-5707-0, Fax: ++49-821-5707-351
email: [email protected]
P25/P30

BÖWE P 25 /P30
Contents
1General Information........................................................................1
1.1 Technical Literature.....................................................................................................................1
1.2 Laws, Ordinances, Regulations .................................................................................................1
1.3 Corrective Maintenance Work ....................................................................................................1
2Safety Regulations..........................................................................2
2.1 Safe Installation and Commissioning........................................................................................2
2.2 Authorized Use.............................................................................................................................2
2.3 Operation and Maintenance........................................................................................................3
2.4 Repair Work..................................................................................................................................4
2.5 Decommissioning and Disassembling ......................................................................................5
2.6 Further Safety Regulations .........................................................................................................5
3View of the Machine ........................................................................ 8
4Transport............................................................................................. 9
4.1 Entry ..............................................................................................................................................9
5Installation........................................................................................ 10
5.1 Operating Environment .............................................................................................................10
5.1.1 Regulations...........................................................................................................................10
5.1.2 Temperature .........................................................................................................................10
5.1.3 Structural Surroundings........................................................................................................10
5.1.4 Machine Environment...........................................................................................................11
5.2 Place of Installation ...................................................................................................................12
5.2.1.....................................................................................................................................................12
5.2.2 Machine Dimensions ............................................................................................................13
5.3 Floor Load .......................................................................................................................................15
5.3.1 Dimensions ...........................................................................................................................15
5.4 Foundation..................................................................................................................................16
5.4.1 Foundation Dimensions........................................................................................................16
5.4.2 Anchoring Surface ................................................................................................................18
5.4.3 Sound and Vibration Insulation.............................................................................................18
6Fixing the Machine in Place........................................................ 19
6.1 Machine Trough .........................................................................................................................19
6.2 Anchoring Methods ...................................................................................................................19
6.3 Distillation System Installation.................................................................................................22
7Connection....................................................................................... 23
7.1 Dimensioned Drawing of the Machine Connections..............................................................23
7.2 Lines and Pipelines ...................................................................................................................24
7.2.1 Steam....................................................................................................................................24
7.2.2 Condensate ..........................................................................................................................24
7.2.3 Cooling Water Supply...........................................................................................................25
7.2.4 Cooling Water Outlet ............................................................................................................27

BÖWE P 25 /P30
Contents
P25/P30
7.2.5 Compressed Air ....................................................................................................................27
7.2.6 Process Water ......................................................................................................................27
7.2.7 Aeration Lines.......................................................................................................................27
7.3 Electrical Connection ................................................................................................................28
7.3.1 Permissible Voltage Range ..................................................................................................30
7.3.2 Control of Room Ventilation..................................................................................................31
8 Important Information ..................................................................... 32
8.1 First Startup.....................................................................................................................................32
8.1.1 Preparatory Work..................................................................................................................32
8.1.2 Filling Machine With Solvent.................................................................................................32
8.1.3 Refilling Solvent ....................................................................................................................33
8.1.4 Filling Slimsorba Carbon Container......................................................................................34
8.2 Refrigeration Unit.......................................................................................................................34
9Technical Specifications.............................................................. 35
10 Settings and Optimum Operating Values........................... 38
11 Safety Remarks Located on the Machine .......................... 39
Fullscreen

1
1 General Information 1
1.1Technical Literature 1.1
We make particular reference here to the literature and leaflets of the trade and
professional associations, research institutes and mutual indemnity associations, as well
as safety data sheets provided by the solvent producers.
1.2Laws, Ordinances, Regulations 1.2
To avoid health risks and environmental damage, you must strictly comply with all directives and
regulations pertaining to the industry, particularly with regard to proper handling of
TETRACHLORETHENE (perc).
In any case, you must observe the applicable laws and regulations in the country in which
the machine is installed.
The machine complies with the following regulations:
- EC Machinery Directive 98/37 EC
- EC Low Voltage Directive 73/23 EEC in the version RL 93/68 EEC
- EMC Directive 89/336/EEC
Applied harmonized standards:
- EN 292 Part 1 and Part 2 - EN 418
- EN 60204-1 (DIN-VDE 0113 Part 1) - EN ISO 8230 *
Applied national standards and directives:
- VBG 20 - Accident Prevention Regulations for Refrigeration Plants, Heat Pumps und
Cooling Equipment
- Pressure Equipment Directive 97/23/EC
- CFC and Halon Prohibition Ordinance
When operating the system in Germany, the following laws and directives must be observed:
- 2nd BImSchV (German Federal Pollution Control Act)
- VBG 66- Accident Prevention Regulations for Chemical Cleaning
- Water Resources Law (WHG § 19)
- Waste Disposal Law
- Technical Regulations for Dangerous Working Materials (TRGS 402)
- VDI guidelines
- VDE regulations
- DIN standards
1.3Corrective Maintenance Work 1.3
We recommend that you commission the customer service department of the BÖWE
organization for the maintenance, servicing and operating safety of this valuable
drycleaning machine. They use original BÖWE spare parts.
* With option: Distillation overfill preventer
P25/P30

2
2 Safety Regulations 2
Each person who is charged with the installation, commissioning, operation, maintenance or repair of
the drycleaning machine must first have read and understood the operating and installation
instructions. In particular, we refer to the observation of the relevant laws and regulations for the
countries in question.
The cleaning machine has been built according to the latest state of the technology. Only persons
who are familiar with the machine and informed of the possible risks are authorized to set up, install,
commission, operate, maintain and repair this machine. The relevant accident prevention regulations
and other regulations involving safety and medical care for workers must be strictly adhered to.
Safety Symbols
This safety symbol identifies particular information regarding occupational
safety. It points out hazards and serves to protect personnel from physical
injury. You must observe all applicable laws and regulations; the information on
occupational safety only emphasizes particularly dangerous areas. Failure to
observe this information can result in serious consequences for the health, up to
and including life-threatening injuries.
This symbol provides important information on the correct use of the machine.
Failure to observe this information can lead to disturbances in the machine or
surrounding area.
You are not permitted to bypass or turn off safety devices or to make them otherwise inoperative. You
must observe all applicable industrial safety regulations during installation and repair work. You must
dispose of distillation residues and process water in accordance with regulations.
2.1Safe Installation and Commissioning 2.1
You must install the drycleaning machine according to the enclosed installation instructions. The
room must be sufficiently ventilated.
You are not permitted to operate the machine in potentially explosive areas or in areas in which
systems with open flames have been installed.
The BÖWE Organization Customer Service department is responsible for carrying out the first
startup.
2.2Authorized Use 2.2
This drycleaning machine is exclusively designed for operation with the solvent
TETRACHLORETHENE (perc). (See "Necessary Operating and Chemical Additives"). Handle these
solvents directly only when absolutely necessary and wear protective gloves and goggles.
P25/P30

3
2 Safety Regulations 2
This closed-circuit drycleaning machine for industrial use (including use in cleaning shops) is
intended for cleaning textile articles (also leather or fur or for treating skins). This drycleaning
machine is not intended for customer access (such as in self-service shops).
You are not permitted to treat textiles that are easily inflammable or poisonous or that contain
radioactive materials.
The definition of authorized use includes compliance with the operating, maintenance and repair
conditions prescribed by BÖWE.
The manufacturer is not liable for damages resulting from unauthorized use or from changes to the
system made without proper authority.
2.3Operation and Maintenance 2.3
Only trained service personnel who are familiar with the machine are authorized to operate and
maintain the BÖWE drycleaning machine. Safety regulations must be observed during operation
and maintenance.
Do not start the system unless all protective devices (belt guard for cage and filter drive) are in
place and working.
Check the operating safety of the machine (sealing test) and the liquid levels daily before turning it
on. Dispose of lint, process water and distillation residues according to the operating instructions.
Do not perform any maintenance work when the machine is in operation. Make sure that the
solvents, lubricants and chemical additives meet the specified quality requirements.
Perform maintenance work only when the machine is turned off and secured and has cooled off.
P25/P30