BÖWE P25 User manual

IA. P25-P30 /02.03 /E II
SN 703904

This machine, which works with the solvent
TETRACHLORETHENE (perc), complies with
the EC Machinery Directive 98/37 EC,
the EC Low Voltage Directive 73/23 EEC
in the version RL 93/68 EEC,
EMC Directive 89/336/EEC
and the harmonized standards
EN 292 Part 1 and Part 2
EN 60204-1 (DIN-VDE 0113 Part I)
EN 418
EN ISO 8230*
The contents are correct to the best of our knowledge
and belief and correspond to the present state of the
technology. No legal claims can be derived.
Subject to technical changes.
Reproduction or duplication only with our express permission.
* with option: distillation overfill preventer

Dear Customer,
It gives us great pleasure to present you with your BÖWE
machine. You are acquiring a machine that has been designed and
manufactured to meet the highest quality standards and that
corresponds to the latest standards in research and technology.
Please do not put these installation instructions away without
reading them!
This manual contains all of the important information that you need
to install your drycleaning machine.
If the prescribed maintenance work is neglected or improperly
performed, if repair work is carried out by service technicians other
than those authorized by BÖWE or if parts other than original
BÖWE spare parts are used, we naturally cannot fulfill the
guarantee obligations according to our General Terms of Delivery.
Measurements and other values reflect the status as of the printing
date.
We reserve the right to make technical changes at any time and
without prior notice in the interest of continuing development or
when changes are considered to be necessary for constructional
reasons.
Reproduction - including excerpts - is permitted only with
written permission and when the source of the information is
indicated.
BÖWE Textile Cleaning GmbH
Rumplerstraße 2, D-86159 Augsburg
Telefon [phone], Telefax (08 21) 57 07-351
Phone: ++49-821-5707-0, Fax: ++49-821-5707-351
email: [email protected]
P25/P30

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P25/P30

Necessary Operating Materials and Chemical Additives
Dear Customer,
In order to prevent any delays in the commissioning of your Drycleaning
Machine P 25/P30, we ask you to make sure that the following operating
materials and chemical additives are available.
- Solvent
Use only stabilized, high-purity TETRACHLORETHENE (PERC), in
accordance with DIN 53978.
Total filling amount for the first filling: about 600 l (about 970 kg) or
about 158.4 US gal (about 2138.8 lb)
Tank I: Minimum filling volume: P25: 120 l (31.7 US gal)
P30: 150 l (39.6 US gal)
- Chemical additives
The chemical additives used must be heat-resistant under operating
conditions.
Depending on the equipment, the following should be available:
- Drycleaning detergent
- Antistatic agent
- Waterproofing agent
- Pre- and post-spotting agents
BÖWE Textile Cleaning GmbH
Rumplerstraße 2, D-86159 Augsburg
Telefon [phone], Telefax (08 21) 57 07-351
Phone: ++49-821-5707-0, Fax: ++49-821-5707-351
email: [email protected]
P25/P30

BÖWE P 25 /P30
Contents
1General Information........................................................................1
1.1 Technical Literature.....................................................................................................................1
1.2 Laws, Ordinances, Regulations .................................................................................................1
1.3 Corrective Maintenance Work ....................................................................................................1
2Safety Regulations..........................................................................2
2.1 Safe Installation and Commissioning........................................................................................2
2.2 Authorized Use.............................................................................................................................2
2.3 Operation and Maintenance........................................................................................................3
2.4 Repair Work..................................................................................................................................4
2.5 Decommissioning and Disassembling ......................................................................................5
2.6 Further Safety Regulations .........................................................................................................5
3View of the Machine ........................................................................ 8
4Transport............................................................................................. 9
4.1 Entry ..............................................................................................................................................9
5Installation........................................................................................ 10
5.1 Operating Environment .............................................................................................................10
5.1.1 Regulations...........................................................................................................................10
5.1.2 Temperature .........................................................................................................................10
5.1.3 Structural Surroundings........................................................................................................10
5.1.4 Machine Environment...........................................................................................................11
5.2 Place of Installation ...................................................................................................................12
5.2.1.....................................................................................................................................................12
5.2.2 Machine Dimensions ............................................................................................................13
5.3 Floor Load .......................................................................................................................................15
5.3.1 Dimensions ...........................................................................................................................15
5.4 Foundation..................................................................................................................................16
5.4.1 Foundation Dimensions........................................................................................................16
5.4.2 Anchoring Surface ................................................................................................................18
5.4.3 Sound and Vibration Insulation.............................................................................................18
6Fixing the Machine in Place........................................................ 19
6.1 Machine Trough .........................................................................................................................19
6.2 Anchoring Methods ...................................................................................................................19
6.3 Distillation System Installation.................................................................................................22
7Connection....................................................................................... 23
7.1 Dimensioned Drawing of the Machine Connections..............................................................23
7.2 Lines and Pipelines ...................................................................................................................24
7.2.1 Steam....................................................................................................................................24
7.2.2 Condensate ..........................................................................................................................24
7.2.3 Cooling Water Supply...........................................................................................................25
7.2.4 Cooling Water Outlet ............................................................................................................27

BÖWE P 25 /P30
Contents
P25/P30
7.2.5 Compressed Air ....................................................................................................................27
7.2.6 Process Water ......................................................................................................................27
7.2.7 Aeration Lines.......................................................................................................................27
7.3 Electrical Connection ................................................................................................................28
7.3.1 Permissible Voltage Range ..................................................................................................30
7.3.2 Control of Room Ventilation..................................................................................................31
8 Important Information ..................................................................... 32
8.1 First Startup.....................................................................................................................................32
8.1.1 Preparatory Work..................................................................................................................32
8.1.2 Filling Machine With Solvent.................................................................................................32
8.1.3 Refilling Solvent ....................................................................................................................33
8.1.4 Filling Slimsorba Carbon Container......................................................................................34
8.2 Refrigeration Unit.......................................................................................................................34
9Technical Specifications.............................................................. 35
10 Settings and Optimum Operating Values........................... 38
11 Safety Remarks Located on the Machine .......................... 39
Fullscreen

1
1 General Information 1
1.1Technical Literature 1.1
We make particular reference here to the literature and leaflets of the trade and
professional associations, research institutes and mutual indemnity associations, as well
as safety data sheets provided by the solvent producers.
1.2Laws, Ordinances, Regulations 1.2
To avoid health risks and environmental damage, you must strictly comply with all directives and
regulations pertaining to the industry, particularly with regard to proper handling of
TETRACHLORETHENE (perc).
In any case, you must observe the applicable laws and regulations in the country in which
the machine is installed.
The machine complies with the following regulations:
- EC Machinery Directive 98/37 EC
- EC Low Voltage Directive 73/23 EEC in the version RL 93/68 EEC
- EMC Directive 89/336/EEC
Applied harmonized standards:
- EN 292 Part 1 and Part 2 - EN 418
- EN 60204-1 (DIN-VDE 0113 Part 1) - EN ISO 8230 *
Applied national standards and directives:
- VBG 20 - Accident Prevention Regulations for Refrigeration Plants, Heat Pumps und
Cooling Equipment
- Pressure Equipment Directive 97/23/EC
- CFC and Halon Prohibition Ordinance
When operating the system in Germany, the following laws and directives must be observed:
- 2nd BImSchV (German Federal Pollution Control Act)
- VBG 66- Accident Prevention Regulations for Chemical Cleaning
- Water Resources Law (WHG § 19)
- Waste Disposal Law
- Technical Regulations for Dangerous Working Materials (TRGS 402)
- VDI guidelines
- VDE regulations
- DIN standards
1.3Corrective Maintenance Work 1.3
We recommend that you commission the customer service department of the BÖWE
organization for the maintenance, servicing and operating safety of this valuable
drycleaning machine. They use original BÖWE spare parts.
* With option: Distillation overfill preventer
P25/P30

2
2 Safety Regulations 2
Each person who is charged with the installation, commissioning, operation, maintenance or repair of
the drycleaning machine must first have read and understood the operating and installation
instructions. In particular, we refer to the observation of the relevant laws and regulations for the
countries in question.
The cleaning machine has been built according to the latest state of the technology. Only persons
who are familiar with the machine and informed of the possible risks are authorized to set up, install,
commission, operate, maintain and repair this machine. The relevant accident prevention regulations
and other regulations involving safety and medical care for workers must be strictly adhered to.
Safety Symbols
This safety symbol identifies particular information regarding occupational
safety. It points out hazards and serves to protect personnel from physical
injury. You must observe all applicable laws and regulations; the information on
occupational safety only emphasizes particularly dangerous areas. Failure to
observe this information can result in serious consequences for the health, up to
and including life-threatening injuries.
This symbol provides important information on the correct use of the machine.
Failure to observe this information can lead to disturbances in the machine or
surrounding area.
You are not permitted to bypass or turn off safety devices or to make them otherwise inoperative. You
must observe all applicable industrial safety regulations during installation and repair work. You must
dispose of distillation residues and process water in accordance with regulations.
2.1Safe Installation and Commissioning 2.1
You must install the drycleaning machine according to the enclosed installation instructions. The
room must be sufficiently ventilated.
You are not permitted to operate the machine in potentially explosive areas or in areas in which
systems with open flames have been installed.
The BÖWE Organization Customer Service department is responsible for carrying out the first
startup.
2.2Authorized Use 2.2
This drycleaning machine is exclusively designed for operation with the solvent
TETRACHLORETHENE (perc). (See "Necessary Operating and Chemical Additives"). Handle these
solvents directly only when absolutely necessary and wear protective gloves and goggles.
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3
2 Safety Regulations 2
This closed-circuit drycleaning machine for industrial use (including use in cleaning shops) is
intended for cleaning textile articles (also leather or fur or for treating skins). This drycleaning
machine is not intended for customer access (such as in self-service shops).
You are not permitted to treat textiles that are easily inflammable or poisonous or that contain
radioactive materials.
The definition of authorized use includes compliance with the operating, maintenance and repair
conditions prescribed by BÖWE.
The manufacturer is not liable for damages resulting from unauthorized use or from changes to the
system made without proper authority.
2.3Operation and Maintenance 2.3
Only trained service personnel who are familiar with the machine are authorized to operate and
maintain the BÖWE drycleaning machine. Safety regulations must be observed during operation
and maintenance.
Do not start the system unless all protective devices (belt guard for cage and filter drive) are in
place and working.
Check the operating safety of the machine (sealing test) and the liquid levels daily before turning it
on. Dispose of lint, process water and distillation residues according to the operating instructions.
Do not perform any maintenance work when the machine is in operation. Make sure that the
solvents, lubricants and chemical additives meet the specified quality requirements.
Perform maintenance work only when the machine is turned off and secured and has cooled off.
P25/P30

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2 Safety Regulations 2
Attention: Check the liquid level before opening the still door
Attention: Do not dispose of distillation residues in the sewer system
or normal garbage. You must dispose of these residues
according to country-specific regulations on special waste.
Requirements for the owner and operating personnel
According to the legal stipulations of the German accident prevention
regulations VBG 66 and the 2nd BImSchV, special knowledge is required for
the operation and maintenance of drycleaning systems. A person with this
special knowledge must regularly be present during the operation of
drycleaning systems.
2.4Repair Work 2.4
Only skilled workers with suitable protection devices and work tools are authorized to carry out
repairs. Make sure that there are no solvent emissions.
During repair and cleaning work:
Turn main switch off
Close the stop valves on the supply lines (steam, condensate and compressed air).
Make sure that the system cannot be turned on without permission (close off and put up a sign
" DO NOT TURN ON - REPAIR WORK")
Always remove the main fuse when working on the electrical system.
Use only original fuses to replace defective ones.
When working on pneumatic control parts, make sure that there is no pressure in the system.
Only specially trained refrigeration technicians are authorized to make repairs to the refrigeration unit.
All spare parts used must comply with the technical standards set by the manufacturer.
P25/P30

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2 Safety Regulations 2
2.5Decommissioning and Disassembling 2.5
Only skilled workers with suitable protection devices and work tools are authorized to
decommission and disassemble the system.
When decommissioning and disassembling the machine, drain all solvent from the machine,
including the pipelines, valves and fittings. You must remove residues that could cause
environmental pollution.
You must separate electric lines and pipelines that were used to supply or drain the machine from
the supply network. Make sure that they cannot be turned on by unauthorized persons.
Have an authorized customer service technician dispose of the cooling agent from the refrigeration
unit.
2.6Further Safety Regulations 2.6
This BÖWE drycleaning machine works with TETRACHLORETHENE (perc). This solvent is
hazardous to the health and is rated as slightly toxic in the context of the Hazardous Substances
Ordinance.
Drinking, eating and food storage are prohibited in the area where the machine is installed.
Open flames and fires are not allowed in the operating area. No smoking is allowed.
Install steam generators in such a way that they do not draw in air that contains solvent.
A BÖWE customer service representative must train the personnel in the operation of the machine
before the first startup. This training must include information on safe operation and possible
hazards.
The owner is responsible for employing trained personnel to load and unload the machine and must
employ well-informed and expert personnel for maintenance work. No unauthorized personnel are
allowed in the area of the machine.
The daily checks prescribed in the operating instructions represent the minimum requirements.
Operating personnel must immediately report any changes in the machine that could affect the
safety.
P25/P30

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2 Safety Regulations 2
The owner is obligated:
- to draw up clear regulations regarding responsibility for operation and maintenance, to ensure
that the machine is only operated when it is in perfect condition and to ensure the order, safety
and cleanliness at the workplace by means of instructions and inspections.
The owner is obligated to make sure that no working method is used that could place the health of
the personnel, the environment or the safety of the machine at risk.
Notice and warning signs must be placed on the machine or in the operating area in plain sight.
Damaged or missing signs must be replaced immediately. The specified safety regulations must be
followed at all times.
In the event of any kind of hazard, stop the machine immediately and turn off the main switch.
If there is a solvent leak:
Turn off the machine
Immediately send all personnel into the open air
Open windows and doors
Cut off the cause of the solvent leak
Change any clothing that is wet with TETRACHLORETHENE (perc)
If necessary, request a BÖWE customer service technician.
The escape of larger amounts of solvent is a reportable malfunction. It must be reported to the
responsible authorities, industrial control group, fire department, water resources board or
subordinate water authorities.
P25/P30

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2 Safety Regulations 2
The proper handling of perchlorethylene is an important prerequisite for workplace safety.
Note the following potential hazards:
TETRACHLORETHENE (perc) is a very good grease remover; it also removes natural oils from
unprotected skin.
Protection: Wear solvent-resistant protective gloves, apply skin cream with oil to the hands.
Liquid TETRACHLORETHENE (PERC) is a strong irritant to the eyes.
Protection: Wear protective goggles.
Inhalation of TETRACHLORETHENE (perc) vapors reduces alcohol tolerance.
Protection: Do not consume alcohol while working or for a short time after.
TETRACHLORETHENE (perc) decomposes in the presence of an open flame or red-hot parts.
Protection: No smoking.
TETRACHLORETHENE (perc) vapors irritate the mucous membranes of the respiratory
passage and eyes.
Protection: Prevent vapors from escaping and wear respiratory equipment when performing
extensive maintenance work (DIN 3181 gas filter, brown).
Caution: It is possible to smell perc (odor threshold) in concentrations as low as
5 ml/m3of air.
TETRACHLORETHENE (perc) has an affect on the central nervous system similar to
an anesthetic and can result in unconsciousness and, in very high concentrations,
even in death.
Do not overload the machine.
Special rules and regulations for the area where the machine is installed are defined in the operating
instructions provided by the company. These instructions also contain information on all additional
protective measures, information on correct behavior during operating malfunctions according to the
local conditions and first aid instructions.
The German Hazardous Substances Ordinance, VBG 66 and the 2nd BImSchV stipulate the
obligation for operating instructions.
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3 View of the Machine 3
703904-06-A
1 Economy filter* 12 Dosing unit
2 Filter drive 13 SPRAYMATIC SPP
3 Condenser 14 Cage drive
4 Adsorption cartridge filter** 15 Tanks
5 Fan 16 Solvent pump
6 Refrigeration unit 17 Safety trough
7 Insertion filter 18 Still rake out system pump
8 Airshaft 19 Still
9 Air heater 20 Safety separator
10 Cage housing with cage 21 Water separator
11 Button trap 22 Venting and aeration filter
* Standard delivery includes 1 economy filter
** Option (USA standard)
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4 Transport 4
In order to guarantee that no damages result from the handling, we recommend that you
consult with the appropriate experts for correct transport, installation and connection.
You must provide suitable tools and equipment for unloading, transporting, machine entry
and installation. For example: crane, forklift, elevating truck, pulley block, rope, winch,
crowbar, rollers, wooden block, wedges.
Caution
Attention: Note the center of gravity of the machine and secure
against lateral tipping.
4.1Entry 4.1
Normally the machine and distillation unit are packed in a crate or shipping box and kept in an upright
position when being transported and brought in.
Package dimensions (box measurements) P25/P30 Machine Distillation
Width mm (in) 1510 (59.4) 1200 (47.2)
Depth mm (in) 2380 (93.7) 2350 (92.5)
Height mm (in) 2450 (96.5) 2450 (96.5)
Normal dimensions after unpacking (entry dimensions)
Width mm (in) 1440 (56.7) 1040 (40.9)
Depth mm (in) 2260 (89.0) 2260 (89.0)
Height mm (in) 2350 (92.5) 2350 (92.5)
Entry dimensions (without fan, flap housing, lint filter suspension device and various
cooling water pipes)
Height mm (in) 2145 (84.4) 2200 (86.6)
Entry dimensions (without fan, angle bracket, flap housing and lint filter suspension
device)
Width mm (in) 1260 (49.6)
Height mm (in) 2145 (84.4)
Removing machine from the pallet:
Must be done by transport experts.
Lift the machine only at sturdy points.
Note the center of gravity of the machine and secure against lateral tipping.
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5 Installation 5
5.1Operating Environment 5.1
5.1.1 Regulations
You must observe applicable regulations for room ventilation and size, odor and
noise emissions, accident prevention, etc. The switch panel contains contacts for
the room ventilation control system (see Point 7.3.2).
Noise level: 62 dB (A)
(Average value at 6 measurement points at a distance of 2 m (78.7 in) from
the machine and 1.60 m (63.0 in) above the floor.
If there is an increase in the air-borne sound (for example, resonance) because of the spatial
conditions at the place of installation (for example, the condition of and distances between walls
and ceiling), you must take local sound insulation measures.
5.1.2 Temperature
Do not expose the machine to direct sunlight. Ensure that there is an adequate air supply for the heat
exchange (heat buildup.)
Room temperatures under 5 °C (41 °F) are not permitted because of the risk that the water in the
system will freeze.
During continuous operation, the room temperature is not permitted to exceed 40 °C (104 °F)
because of increased solvent consumption and for safety reasons.
Heat dissipated to the surroundings: *
P25-P30
Without Slimsorba kJ/h 15300
With Slimsorba ** kJ/h 15500
* 2-bath procedure, precleaning bath low level for distillation
** incl. desorption process per 25 cycles
5.1.3 Structural Surroundings
Partitions, panels, suspended ceilings and other structures near the machine must be installed in
such a way that they do not interfere with the operation, that no heat buildup occurs and that they
can be easily removed for maintenance and repair work.
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5Installation 5
5.1.4 Machine Environment
Do not operate systems with open flames, such as gas-heated flatwork
ironers or tumblers, in the same room because poisonous, corrosive gases
could result from the solvent decomposition.
No surfaces with a temperature of more than 140° C (284° F) are permitted in the machine
room.
You must ensure that the air from the machine room cannot escape into a heating room, if
there is one in the area.
The air from the machine room is not permitted to be fed into the exhaust line of a furnace
system.
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5Installation 5
5.2Place of Installation 5.2
5.2.1
The machine must be accessible for operation and maintenance and repair work (see hatched
areas).
Installation of one machine
703904-09-0
Installation of more than one machine:
703904-10-0
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5Installation 5
5.2.2 Machine Dimensions
P25-P30
Model c Model c+o
Width mm (in) 2375 (93.5) 3705 (145.9)
Depth mm (in) 2260 (89.0) 2260 (89.0)
Height inc. trough mm (in) 2350 (92.5) 2350 (92.5)
The dimensions given may differ if special options are used
Model c
703904-01-A
703904-02-0
P25/P30