Carrier OptiClean 39UV Manual

INSTALLATION, OPERATION AND
MAINTENANCE INSTRUCTIONS
Original document
Negative Air Pressure Machine and Air Purier
OptiClean™
39UV™
NOTE: Read all instructions and data in this manual before operating.

CONTENTS
1 - A NOTE ABOUT SAFETY .............................................................................................................................................................3
2 - ABOUT THE NEGATIVE AIR PRESSURE MACHINE/AIR PURIFIER.........................................................................................4
3 - UNPACKING YOUR SYSTEM.......................................................................................................................................................5
4 - OPERATING INSTRUCTIONS ......................................................................................................................................................6
5 - ROUTINE MAINTENANCE............................................................................................................................................................7
5.1 - Daily ..........................................................................................................................................................................................7
5.2 - Cleaning ....................................................................................................................................................................................7
5.3 - Filter Replacement ....................................................................................................................................................................7
5.4 - Pre-Filter....................................................................................................................................................................................7
5.5 - HEPA Filter ................................................................................................................................................................................7
5.6 - Fuses replacement....................................................................................................................................................................8
6 - TROUBLESHOOTING................................................................................................................................................................... 9
7 - SPECIFICATIONS .......................................................................................................................................................................10
8 - SPARES REFERENCES ............................................................................................................................................................. 11
The illustrations in this document are for illustrative purposes only and not part of any o󰀨er for sale or contract. The manufacturer reserves the right to change the design
at any time without notice.
Declaration of Conformity UE
This unit complies with the provisions of European Directives:
2006/42/EC (Machinery)
2014/30/EU (EMC)
2011/65/EU (RoHS)
2

1 - A NOTE ABOUT SAFETY
Any time you see these symbols and/or in manuals,
instructions and on the unit, be aware of the potential for personal
injury. There are three levels of precaution:
WARNING identies the most serious hazards which will or
could result in severe personal injury or death.
CAUTION is used to identify unsafe practices which would
result in minor personal injury or product and property
damage.
NOTE is used to highlight suggestions which will result in
enhanced installation, reliability, or operation.
WARNING :
PERSONAL INJURY OR PROPERTY DAMAGE
HAZARD
Failure to follow this warning could result in personal
injury or property damage.
Improper installation, adjustment, alteration, service,
maintenance, or use can cause conditions which may
cause personal injury or property damage. Consult
a qualied installer or your distributor for information
or assistance. Read and follow all instructions and
warnings, including labels shipped with or attached
to unit before operating.
Children must not be allowed to play with the unit.
User cleaning and maintenance must not be
performed by children.
WARNING :
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death. Disconnect all electrical power to the
unit before removing access panels to perform any
maintenance.
WARNING :
PORTABLE UNIT AND METAL SHARP EDGES
HAZARD
Failure to follow this Warning could cause personal
injury or death. This unit must be used in a location
where unsupervised children are not allowed to play.
The unit is portable, and areas inside and under the
unit could cause personal injury. Always use cut-
resistant gloves when using/cleaning the unit.
WARNING :
CORRECT FUNCTIONING OF THE DEVICE
Do not cover / Do not place anything on the top of
the unit.
Do not use any other power cord than the one
provided.
WARNING :
TIP OVER HAZARD
Failure to follow this warning could result in personal
injury and/or property damage.
Unit must be on a smooth, solid and at horizontal
surface.
When moving the unit:
-make sure the path is free of obstacles
-make sure the wheels are unlocked
-place hands around the center of the unit and
move slowly
-to avoid the risk of tipping, be 2 people to move
the unit, especially when removing the transport
pallet.
-be sure not to walk on the cord, to avoid any risk
of falling or tripping
-be sure not to manipulate or position the unit on
steps
3

2 - ABOUT THE NEGATIVE AIR PRESSURE MACHINE/AIR PURIFIER
OptiClean™ uses highly e󰀩cient lters and a heavy duty, to remove contaminated air from the room. When ducting the unit, the resulting
negative air pressure, or “vacuum e󰀨ect,” helps limit the spread of air-based contaminants into surrounding areas. OptiClean™is a
portable solution designed to help convert normal hospital rooms into Airborne Infectious Isolation Rooms (AIIR).
If negative pressure is not required, such as in an open-air temporary hospital, business or home, the machine can be used as an air
purier pulling air in, removing many contaminants, and discharging cleaner air back into the room.
OptiClean™Negative Air Pressure Machine features:
-Long-life HEPA H13 (or H14 in option) lter according to EN 1822.
-Standard M5 / Coarse 70% pre-lter according to EN 779/ ISO EN 16890
-3 available units :1000, 1800 & 2500 m3/h (nominal)
-Vertical design for smaller footprint
-Portable and adaptable to nearly any location
-Heavy duty locking casters for easy and smooth transport
-Red lighted indicator to alert user when lters are overloaded
-2,5 meters long power cord (access from behind the unit)
-230V single phase - 50 / 60Hz
-Galvanized steel, powder paint fully insulated cabinet
-Options:
• Exhaust transition plate Ø250 mm for round ducting
• Di󰀨user
• UV Lamp
During normal use, this unit is intended to operate under the following site conditions:
-Maximum altitude: 2000 m,
-Minimum and maximum storage temperature: -20°C/+65°C,
-Minimum and maximum operating temperature: 0°C/+40°C,
-Indoor return air maximum humidity level: 27°C DB (dry bulb) at 65% RH (Relative Humidity),
-Clean interior environment (no corrosive substances present).
The unit requires protection from any form of impact during use.
This unit is designed to operate in an overvoltage category II and pollution degree 2 environment, in accordance with IEC
standard 664. To ensure a pollution degree 2 environment, the unit must be protected from water and oil splashes, and the
dust allowed to settle on it must be limited.
NOTE: the unit must be used indoor only. Keep away from sources of moisture, heat, ames.
This unit is not designed for Atex areas.
4

3 - UNPACKING YOUR SYSTEM
Carefully remove your unit from its packaging. Inspect for damage. If damage is noted, contact your shipping carrier and le a claim.
Assemble the Unit
1. Use a 13 mm nut wrench to remove the 2 mounting lugs under the unit from the transport pallet.
2. Carefully move the unit down from the transport pallet. Be 2 people.
3. Before operating on the unit, be sure it is turned o󰀨 and the cord is unplugged from the wall.
4. Put on Personal Protective Equipment.
5. For negative-air setup, do these steps. If used as an air purier, skip to step 6.
a. Fix the transition plate on the top of the unit using the provided screws.
b. Use a compression clamp to attach Ø 250 mm round exible ducting (supplied by your local dealer) to the transition plate.
c. Run the exible ducting as recommended by the mechanical plan and attach to a transition piece (ceiling register box, etc.,
purchased or fabricated on site) to complete a path for the air to exhaust from the negative-air pressure area. Caulk or tape all
seams. Run the exible duct per applicable codes and requirements, with no hard bends or obstructions.
6. Remove the bottom door panel on the left side of the unit.
7. Inspect the lters and make sure they are well stacked and have not been dislodged or damaged during shipping. Make sure the
lter locking system is well tight.
8. Replace the door panel.
9. Plug the unit into a grounded outlet.
Fig. 2 - ON/OFF switch / C14 Cable plug Fig. 3 - Control Panels
Fig. 4 - Transition plate Fig. 5 - Di󰀨user
5

4 - OPERATING INSTRUCTIONS
IMPORTANT: Always lock the casters during operation.
IMPORTANT: Make sure there are no paper or lightweight loose objects near the oor by the unit that could be sucked into
the bottom air intake. We recommend that you regularly clean or sweep the oor around the unit to extend the life of the
pre-lter.
1. Make sure the casters are locked.
2. Locate the ON/OFF switch on the rear side (Fig. 2).
3. Rock the ON/OFF switch up to the ON (I) position. It should illuminate.
4. Set the ow control on the desired airow.
5. Observe the unit running for a short time to make sure there are no unusual noises, that air is freely owing through the transition
and ducting, and the unit is not shifting position.
6

5 - ROUTINE MAINTENANCE
WARNING :
Risk of releasing hazardous material if maintenance
is not performed.
5.1 - Daily
Inspect the unit:
1. power cord is not broken, frayed or worn, and the plug is fully
engaged at the wall outlet.
2. casters are locked.
3. red lter/obstruction indicator is not illuminated.
4. unit operates without excessive vibration or unusual noises.
5. exible exhaust ducting (if used) is not kinked or damaged,
and securely attached at both ends.
5.2 - Cleaning
Routinely clean any dust and contaminants from the exterior of
the unit and power cord with a mild cleaner. Do not use excessive
liquid neither running or high pressured water. Decontaminate as
necessary with a facility -and EPA- approved disinfectant.
5.3 - Filter Replacement
CAUTION :
PERSONAL PROTECTION
Consider the lters contaminated. Wear appropriate
Personal Protective Equipment (gown, gloves,
respirator, glasses, etc) when changing lters, and
seal them immediately in plastic bags for disposal.
Filter cells are ammable products, the risk of res
increases depending on the elements ltered by the
media.
Keep the lters away from ames.
WARNING :
MOVING PARTS & SHARP EDGES HAZARD
Failure to follow this warning could result in personal
injury. Do not place objects on top of the discharge
plenum.
Keep hands and face away.
Rotating blower wheel can cause serious injury.
Always use cut-resistant gloves when handling.
NOTE: Before replacing lters, check to make sure there is
nothing impeding the airow into the unit. Check under the
unit for paper, rubbish, etc., that may be trapped on the intake
side.
NOTE: If your facility already has a procedure in place for
replacing lters, follow your procedure. If guidance is needed,
then follow these instructions.
5.4 - Pre-Filter
The pre-lter must be replaced every 90 days.:
1. Put on Personal Protective Equipment.
2. Move the power switch to the OFF (O) position.
3. Unplug the power cord from the unit, and from the wall outlet.
4. Listen to make sure the blower wheel has stopped spinning,
then remove the side door panel.
5. Remove the lter holding frame on top of lters (Fig. 7).
6. Remove the HEPA lter and immediately put it inside an
approved containment bag.
7. Remove the pre-lter from cabinet and immediately put it inside
an approved containment bag. Dispose as ordinary industrial
waste.
8. Replace the pre-lter (See P.10 for reference). Note the air-ow
arrows on the lter and make sure they point up. Replace the
bottom front door panel. Replace the HEPA lter
9. Position the new HEPA lter into the unit with the gasket on
the lter facing up, on the discharge side of the lter. Make
sure the HEPA lter is centered and the edges align with the
pre-lter for a complete seal.
10. Replace the lter holding frame (Fig. 7).
11. Inspect the lter for a complete and tight t.
12. Replace the door panel.
13. Plug in the unit and rock the power switch up to the ON (I)
position.
5.5 - HEPA Filter
If the red indicator light is illuminated and did not extinguish after
prelter replacement, order a new lter within 2 weeks maximum.
See P.10 for reference.
1. Put on Personal Protective Equipment.
2. Move the power switch to the OFF (O) position.
3. Unplug the power cord from the unit, and from the wall outlet.
4. Listen to make sure the blower wheel has stopped spinning,
then remove the side door panel.
5. Remove the lter holding frame on top of lters (Fig. 7).
6. Remove the HEPA filter and immediately put it inside an
approved containment bag. Dispose as ordinary industrial waste.
7. Position the new HEPA lter into the unit with the gasket on
the lter facing down, on the discharge side of the lter. Make
sure the HEPA lter is centered and the edges align with the
pre-lter for a complete seal.
8. Replace the lter holding frame (Fig. 7).
9. Inspect the lter for a complete and tight t.
10. Replace the door panel.
11. Plug in the unit and rock the power switch up to the ON (I)
position.
Fig. 6 - Filters
Filter holding frame
HEPA Filter
Pre-lter
Fig. 7 - Filter holding frame
7

5.6 - Fuses replacement
1. Move the power switch to the OFF (O) position.
2. Unplug the power cord from the unit, and from the wall outlet.
3. Use a small at screwdriver to gently push on the 2 small plastic clips on each side of the cable plug. These are fragile parts, take
care not to broke them!
4. Gently remove the fuse holder
5. Replace the 2 fuses with new 4 A fuses (see P10 for reference)
6. Put back the fuse holder
7. Plug in the unit and rock the power switch up to the ON (I) position.
Fig. 8 - ON/OFF switch / C14 Cable plug
Location of the fuse holder
Fig. 9 - Removed fuse holder
Fuses
Gently push on the 2 small plastic
clips on each side of the cable plug
5 - ROUTINE MAINTENANCE
8

6 - TROUBLESHOOTING
Before you request dealer service, check for these easily solved problems:
1. Check fuses (4 A) on the C14 plug on the unit rear side if the unit does not turn on.
2. Make sure the unit is plugged in to a working electrical outlet.
3. Check for su󰀩cient airow. Filters should be clean and unobstructed.
If you need to contact your authorized dealer for troubleshooting and/or repairs, be sure to have the model and serial numbers of your
equipment available.
9

7 - SPECIFICATIONS
Table 1 - Electrical Specications
Voltage 230
Hertz 50 / 60
Amps (without UV option)
Nominal ow rate: 1000 m3/h 1.4 A / 20mA lter LED
Nominal ow rate: 1800 m3/h 2.2 A / 20mA lter LED
Nominal ow rate: 2500 m3/h 3.3 A / 20mA lter LED
Speed Variable
Fig. 10 - Model Wiring Diagram
Mains lter rated current 4A
X Capacitor(1 stage): X2 220nF
Y Capacitor(1 stage): : Y2 1.5nF
X Capacitor(2 stage): X2 220nF
Y Capacitor(2 stage): : Y2 1nF
Resistor: 1MOhms
Setting:
Size 1000: 400Pa
Size 2500: 500Pa
BROWN
G/Y
REDRED
G/Y
BLUE
Orange
BLUE
BLACK
BROWN
RED
BLUE
YELLOW
EC radial module
WHITE
GREEN
10

8 - SPARES REFERENCES
Table 2 - Spare parts
Nominal ow rate 1000 m3/h 1800 m3/h 2500 m3/h
Pre-lter M5 7588972 7588979
HEPA Filter H13 7588973 7588980
HEPA Filter H14 7588974 7588981
Transition plate 7588959 7590632
Di󰀨user 7588960 7590633
Fuses 7588986
Please contact your local Carrier organization to order.
11

Order No: EN7592065-01, 04.2021 - Supersedes order No: EN7592065-00, 02.2021.
Manufacturer reserves the right to change any product specications without notice.
Manufacturer: CARRIER SCS - 01120 Montluel, France.
Printed in the European Union..