Carrier XPOWER SAFIRUS User manual

Service Manual
15C Inverter
XPOWER BLUE / XPOWER SAFIRUS
This manual apply to the models below:
42KHC009DS/38KHC009DSP
42KHC012DS/38KHC012DSP
42KHC018DS/38KHC018DSP
42KHC024DS/38KHC024DSP
42QHC009ESW/ 38QHC009ESWP
42QHC012ESW/ 38QHC012ESWP
42QHC018DSW/38QHC018DSWP

42QHC024DSW/38QHC024DSWP

CONTENTS
1. Precaution.................................................................................................................................................... 1
1.1 Safety Precaution..........................................................................................................................1
1.2 Warning.........................................................................................................................................1
2. Function........................................................................................................................................................ 4
3. Dimension .................................................................................................................................................... 5
3.1 Indoor Unit..................................................................................................................................... 5
3.2 Outdoor Unit..................................................................................................................................7
4. Wiring Diagram ............................................................................................................................................ 8
5. Refrigerant Cycle Diagram ....................................................................................................................... 12
6. Installation Details..................................................................................................................................... 13
6.1 Wrench torque sheet for installation........................................................................................... 13
6.2 Connecting the cables ................................................................................................................13
6.3 Pipe length and the elevation .....................................................................................................14
6.4 Installation for the first time......................................................................................................... 15
6.5 Adding the refrigerant after running the system for many years ................................................16
6.6 Re-installation while the indoor unit need to be repaired ...........................................................16
6.7 Re-installation while the outdoor unit need to be repaired.........................................................17
7. Operation Characteristics......................................................................................................................... 19
8. Electronic function.................................................................................................................................... 20
8.1 Abbreviation ................................................................................................................................ 20
8.2 Display function........................................................................................................................... 20
8.3 Main Protection.........................................................................................................................221
8.4 Operation Modes and Functions................................................................................................. 22
9. Troubleshooting......................................................................................................................................... 29
9.1 Indoor Unit Error Display............................................................................................................. 30
9.2 Trouble shooting.......................................................................................................................... 31

1
1. Precaution
1.1 Safety Precaution
To prevent injury to the user or other
people and property damage, the following
instructions must be followed.
Incorrect operation due to ignoring
instruction will cause harm or damage.
Before service the unit, be sure to
read this service manual at first.
1.2 Warning
Installation
Do not use a defective or underrated
circuit breaker. Use this appliance on a
dedicated circuit.
There is risk of fire or electric shock.
For electrical work, contact the dealer,
seller, a qualified electrician, or an
authorized service center.
Do not disassemble or repair the product,
there is risk of fire or electric shock.
Always ground the product.
There is risk of fire or electric shock.
Install the panel and the cover of
control box securely.
There is risk of fire of electric shock.
Always install a dedicated circuit and
breaker.
Improper wiring or installation may cause fore
or electric shock.
Use the correctly rated breaker of
fuse.
There is risk of fire or electric shock.
Do not modify or extend the power
cable.
There is risk of fire or electric shock.
Do not install, remove, or reinstall the
unit by yourself (customer).
There is risk of fire, electric shock, explosion,
or injury.
Be caution when unpacking and
installing the product.
Sharp edges could cause injury, be especially
careful of the case edges and the fins on the
condenser and evaporator.
For installation, always contact the
dealer or an authorized service center.
Do not install the product on a
defective installation stand.
Be sure the installation area does not
deteriorate with age.
If the base collapses, the air conditioner could
fall with it, causing property damage, product
failure, and personal injury.
Do not let the air conditioner run for a
long time when the humidity is very high
and a door or a window is left open.
Take care to ensure that power cable
could not be pulled out or damaged during
operation.
There is risk of fire or electric shock.
Do not place anything on the power
cable.
There is risk of fire or electric shock.
Do not plug or unplug the power
supply plug during operation.
There is risk of fire or electric shock.
Do not touch (operation) the product
with wet hands.
Do not place a heater or other
appliance near the power cable.
There is risk of fire and electric shock.
Do not allow water to run into
electrical parts.
It may cause fire, failure of the product, or
electric shock.
Do not store or use flammable gas or
combustible near the product.
There is risk of fire or failure of product.
Do not use the product in a tightly
closed space for a long time.
Oxygen deficiency could occur.
When flammable gas leaks, turn off
the gas and open a window for ventilation
before turn the product on.
If strange sounds or smoke comes

2
from product, turn the breaker off or
disconnect the power supply cable.
There is risk of electric shock or fire.
Stop operation and close the window
in storm or hurricane. If possible, remove
the product from the window before the
hurricane arrives.
There is risk of property damage, failure of
product, or electric shock.
Do not open the inlet grill of the
product during operation. (Do not touch the
electrostatic filter, if the unit is so equipped.)
There is risk of physical injury, electric shock,
or product failure.
When the product is soaked, contact
an authorized service center.
There is risk of fire or electric shock.
Be caution that water could not enter
the product.
There is risk of fire, electric shock, or product
damage.
Ventilate the product from time to
time when operating it together with a stove
etc.
There is risk of fire or electric shock.
Turn the main power off when
cleaning or maintaining the product.
There is risk of electric shock.
When the product is not be used for a
long time, disconnect the power supply plug
or turn off the breaker.
There is risk of product damage or failure, or
unintended operation.
Take care to ensure that nobody
could step on or fall onto the outdoor unit.
This could result in personal injury and
product damage.
CAUTION
Always check for gas (refrigerant)
leakage after installation or repair of
product.
Low refrigerant levels may cause failure of
product.
Install the drain hose to ensure that
water is drained away properly.
A bad connection may cause water leakage.
Keep level even when installing the
product.
It can avoid vibration of water leakage.
Do not install the product where the
noise or hot air from the outdoor unit could
damage the neighborhoods.
It may cause a problem for your neighbors.
Use two or more people to lift and
transport the product.
Do not install the product where it will
be exposed to sea wind (salt spray) directly.
It may cause corrosion on the product.
Corrosion, particularly on the condenser and
evaporator fins, could cause product
malfunction or inefficient operation.
Operational
Do not expose the skin directly to
cool air for long time. (Do not sit in the
draft).
Do not use the product for special
purposes, such as preserving foods, works
of art etc. It is a consumer air conditioner,
not a precision refrigerant system.
There is risk of damage or loss of property.
Do not block the inlet or outlet of air
flow.
Use a soft cloth to clean. Do not use
harsh detergents, solvents, etc.
There is risk of fire, electric shock, or damage
to the plastic parts of the product.
Do not touch the metal parts of the
product when removing the air filter. They
are very sharp.
Do not step on or put anything on the
product. (outdoor units)
Always insert the filter securely.
Clean the filter every two weeks or more
often if necessary.
A dirty filter reduces the efficiency of the air
conditioner and could cause product
malfunction or damage.
Do not insert hands or other objects

3
through air inlet or outlet while the product
is operated.
Do not drink the water drained from
the product.
Use a firm stool or ladder when
cleaning or maintaining the product.
Be careful and avoid personal injury.
Replace the all batteries in the remote
control with new ones of the same type. Do
not mix old and new batteries or different
types of batteries.
There is risk of fire or explosion.
Do not recharge or disassemble the
batteries. Do not dispose of batteries in a
fire.
They may burn of explode.
If the liquid from the batteries gets
onto your skin or clothes, wash it well with
clean water. Do not use the remote of the
batteries have leaked.

4
2. Function
Models for Indoor/Outdoor Units
Capacity Indoor units Outdoor units
9K 42KHC009DS
42QHC009ESW
38KHC009DSP
38QHC009ESWP
12K 42KHC012DS
42QHC012ESW
38KHC012DSP
38QHC012ESWP
18K 42KHC018DS
42QHC018DSW
38KHC018DSP
38QHC018DSWP
24K 42KHC024DS
42QHC024DSW
38KHC024DSP
38QHC024DSWP
Heathy filter
Golden Fin
Self-cleaning
Louver Position Memory Function
Refrigerant Leakage Detect
Self-diag. Function
Hydrophilic Aluminum Fin
Anti-rust Cabinet
Valve Protection Cover
Dust Filter 2 ways of drainage
Wi-Fi control (O)
Auto defrost (Heat pump model)
Remote control
O: Optional

5
3. Dimension
3.1 Indoor Unit
Installation plate:
42KHC009DS:
Model W D H
42KHC009DS 730 192 291
42KHC012DS
42QHC009ESW
42QHC012ESW 812 192 300
42KHC018DS
42QHC018DSW 973 218 319
42KHC024DS
42QHC024DSW 1082 225 338

6
42KHC012DS / 42QHC009ESW / 42QHC012ESW
42KHC018DS / 42QHC018DSW
42KHC024DS / 42QHC024DSW

7
3.2 Outdoor Unit
Outdoor Unit Dimension(mm) Mounting Dimension(mm)
Outdoor Unit W H D A B
38KHC009DSP 700 550 275 460 276
38KHC012DSP 770 555 300 487 298
38KHC018DSP
38QHC009ESWP
38QHC012ESWP 800 554 333 514 340
38KHC024DSP
38QHC024DSWP 845 702 363 540 376

8
4. Wiring Diagram
Indoor: 42KHC009DS / 42KHC012DS
Indoor: 42KHC018DS

9
Indoor: 42KHC024DS
Outdoor 38KHC009DSP / 38KHC012DSP

10
Outdoor 38KHC018DSP / 38KHC024DSP
Indoor: 42QHC009ESW / 42QHC012ESW / 42QHC018DSW / 42QHC018DSW

11
Outdoor 38QHC009ESWP / 38QHC012ESWP
Outdoor 38QHC018DSWP / 38QHC024DSWP

12
5. Refrigerant Cycle Diagram
LIQUID SIDE
GAS SIDE
HEAT
EXCHANGE
(EVAPORATOR)
HEAT
EXCHANGE
(CONDENSER)
COMPRESSOR
2-WAY VALVE
3-WAY VALVE
4-WAY VALVE
COOLING
HEATING
T2 Evaporator
temp. sensor
T1 Room temp.
sensor
ACCUMULATOR
INDOOR OUTDOOR
CHECK VALVE
(Heating Model only)
CAPILIARY TUBE

13
6. Installation Details
6.1 Wrench torque sheet for installation
Outside diameter Torque Additional tightening torque
mm inch N.cm N.cm
Ф6.35 1/4 1500(153kgf.cm) 1600(163kgf.cm)
Ф9.52 3/8 2500(255kgf.cm) 2600(265kgf.cm)
Ф12.7 1/2 3500(357kgf.cm) 3600(367kgf.cm)
Ф15.9 5/8 4500(459kgf.cm) 4700(479kgf.cm)
Ф19 3/4 6500(663kgf.cm) 6700(683kgf.cm)
6.2 Connecting the cables
The power cord of connect should be selected according to the following specifications sheet.
Rated current of appliance Nominal cross-sectional area (mm²)
>3 and ≤6 0.75
>6 and ≤10 1
>10 and ≤16 1.5
>16 and ≤25 2.5
The cable size and the current of the fuse or switch are determined by the maximum current indicated
on the nameplate which located on the side panel of the unit. Please refer to the nameplate before
selecting the cable, fuse and switch.

14
6.3 Pipe length and the elevation
The pipe length and refrigerant amount:
Model
Pipe size Standard
length
(m)
Max.
Elevation
B (m)
Max.
Length
A (m)
Additional
refrigerant
(g/m)
Gas Liquid
38KHC009DSP
38KHC012DSP
38QHC009ESWP
38QHC012ESWP
3/8’’(Ф9.52) 1/4’’(Ф6.35) 5 10 25 15
38KHC018DSP
38QHC018DSWP 1/2’’(Ф12.7) 1/4’’(Ф6.35) 5 20 30 15
38KHC024DSP
38QHC024DSWP 5/8’’(Ф15.9) 3/8’’(Ф9.52) 5 20 40 30
Caution:
The capacity test is based on the standard length and the maximum permissive length is based on the
system reliability.
The oil trap should be installed per 5-7 meters.

15
6.4 Installation for the first time
Air and moisture in the refrigerant system have
undesirable effects as below:
●Pressure in the system rises.
●Operating current rises.
●Cooling or heating efficiency drops.
●Moisture in the refrigerant circuit may
freeze and block capillary tubing.
●Water may lead to corrosion of parts in the
refrigerant system.
Therefore, the indoor units and the pipes
between indoor and outdoor units must be leak
tested and evacuated to remove gas and
moisture from the system.
Gas leak check (Soap water method):
Apply soap water or a liquid neutral
detergent on the indoor unit connections or
outdoor unit connections by a soft brush to
check for leakage of the connecting points of
the piping. If bubbles come out, the pipes have
leakage.
1. Air purging with vacuum pump
1) Completely tighten the flare nuts of the
indoor and outdoor units, confirm that both
the 2-way and 3-way valves are set to the
closed position.
2) Connect the charge hose with the push pin
of handle lo to the 3-way valves gas service
port..
3) Connect the charge hose of handle hi
connection to the vacuum pump.
4) Fully open the handle Lo of the manifold
valve.
5) Operate the vacuum pump to evacuate.
6) Make evacuation for 30 minutes and check
whether the compound meter indicates
-0.1Mpa. If the meter does not indicate
-0.1Mpa after pumping 30 minutes, it
should be pumped 20 minutes more. If the
pressure can’t achieve -0.1Mpa after
pumping 50 minutes, please check if there
are some leakage points.
Fully close the handle Lo valve of the manifold
valve and stop the operation of the vacuum
pump. Confirm that the gauge needle does not
move (approximately 5 minutes after turning off
the vacuum pump).
7) Turn the flare nut of the 3-way valves about
45° counterclockwise for 6 or 7seconds
after the gas
coming out, then tighten the flare nut again.
Make sure the pressure display in the pressure
indicator is a little higher than the atmosphere
pressure. Then remove the charge hose from
the 3 way valve.
8) Fully open the 2 way valve and 3 way valve
and securely tighten the cap of the 3 way
valve.
2. Adding the refrigerant if the pipe
length >5m
Procedure:
1). Connect the charge hose to the charging
cylinder, open the 2-way valve and the 3-way
valve.
Connect the charge hose which you

16
disconnected from the vacuum pump to the
valve at the bottom of the cylinder. If the
refrigerant is R410A, make the cylinder bottom
up to ensure the liquid charge.
2). Purge the air from the charge hose.
Open the valve at the bottom of the cylinder
and press the check valve on the charge set to
purge the air (be careful of the liquid
refrigerant).
3) Put the charging cylinder onto the electronic
scale and record the weight.
4) Operate the air conditioner at the cooling
mode.
5) Open the valves (Low side) on the charge set
and charge the system with liquid refrigerant.
6).When the electronic scale displays the proper
weight (refer to the table), disconnect the charge
hose from the 3-way valve’s service port
immediately and turn off the air conditioner before
disconnecting the hose.
7). Mount the valve stem caps and the service
port
Use torque wrench to tighten the service port
cap to a torque of 18N.m.
Be sure to check for gas leakage.
6.5 Adding the refrigerant after running
the system for many years
Procedure:
1). Connect the charge hose to the 3-way service
port, open the 2-way valve and the 3-way valve.
Connect the charge hose to the valve at the
bottom of the cylinder. If the refrigerant is
R410A, make the cylinder bottom up to ensure
liquid charge.
2). Purge the air from the charge hose.
Open the valve at the bottom of the cylinder
and press the check valve on the charge set to
purge the air (be careful of the liquid
refrigerant).
3) Put the charging cylinder onto the electronic
scale and record the weight.
4) Operate the air conditioner at the cooling
mode.
5) Open the valves (Low side) on the charge set
and charge the system with liquid refrigerant.
6).When the electronic scale displays the proper
weight (refer to the gauge and the pressure of the
low side), disconnect the charge hose from the
3-way valve’s service port immediately and turn
off the air conditioner before disconnecting the
hose.
7). Mount the valve stem caps and the service
port
Use torque wrench to tighten the service port
cap to a torque of 18N.m.
Be sure to check for gas leakage.
6.6 Re-installation while the indoor unit
need to be repaired
1. Collecting the refrigerant into the outdoor
unit
Procedure
1). Confirm that both the 2-way and 3-way valves
are set to the opened position
Remove the valve stem caps and confirm that the
valve stems are in the opened position.

17
Be sure to use a hexagonal wrench to operate the
valve stems.
2). Connect the charge hose with the push pin of
handle lo to the 3-way valves gas service port.
3).Air purging of the charge hose.
Open the handle Lo valve of the manifold valve
slightly to purge air from the charge hose for 5
seconds and then close it quickly.
4). Set the 2-way valve to the close position.
5). Operate the air conditioner at the cooling cycle
and stop it when the gauge indicates 0.1MPa.
6). Set the 3-way valve to the closed position
immediately
Do this quickly so that the gauge ends up
indicating 0.3 to 0.5Mpa.
Disconnect the charge set, and tighten the 2-way
and 3-way valve’s stem nuts.
Use a torque wrench to tighten the 3-way valves
service port cap to a torque of 18N.m.
Be sure to check for gas leakage.
6.7 Re-installation while the outdoor unit
need to be repaired
1. Evacuation for the whole system
Procedure:
1). Confirm that both the 2-way and 3-way
valves are set to the opened position.
2). Connect the vacuum pump to 3-way valve’s
service port.
3). Evacuation for approximately one hour.
Confirm that the compound meter indicates
-0.1Mpa.
4). Close the valve (Low side) on the charge set,
turn off the vacuum pump, and confirm that the
gauge needle does not move (approximately 5
minutes after turning off the vacuum pump).
5). Disconnect the charge hose from the vacuum
pump.
2. Refrigerant charging
Procedure:
1). Connect the charge hose to the charging
cylinder, open the 2-way valve and the 3-way
valve
Connect the charge hose which you
disconnected from the vacuum pump to the
valve at the bottom of the cylinder. If the
refrigerant is R410A, make the cylinder bottom
up to ensure liquid charge.
2). Purge the air from the charge hose
Open the valve at the bottom of the cylinder
and press the check valve on the charge set to
purge the air (be careful of the liquid
refrigerant).
3) Put the charging cylinder onto the electronic
scale and record the weight.
4). Open the valves (Low side) on the charge set
and charge the system with liquid refrigerant
If the system cannot be charge with the specified
amount of refrigerant, or can be charged with a
little at a time (approximately 150g each time) ,
operating the air conditioner in the cooling cycle;
however, one time is not sufficient, wait
approximately 1 minute and then repeat the
procedure.
5).When the electronic scale displays the proper
weight, disconnect the charge hose from the
3-way valve’s service port immediately