Carrier 80AW9025 User manual

2 zone kit
80AW9025
Installation Manual
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280AW9025
2
1
69 74 182
448
38731
137
329
74
483
141( 102 ) 240
C
A
T1T2T3
CA
C1C2C3
T4 T5 T6
CB
C4 C5 C6
3
56
4
1
2
C
C
C
B
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3
80AW9025
3
4
/
0
1
2
3
4
7
6
8
9
10
11
5
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480AW9025
6
5
abc
0
10
20
30
40
50
60
70
70
80
0 500 1000 1500
P [kPa]
Q [lt/h]
HI
ME
LO
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5
80AW9025
7
8
0
10
20
30
40
50
60
70
70
80
050010001500
2
11
4
910
P [kPa]
Q [lt/h]
HI
ME
LO
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680AW9025
10
9
46454443424140
Rh
Rh
45
Rc
Rc
44
Y2
Y2
43
G2
G2
42
Rh
Rh
41
Rc
Rc
40 46
2156545250
N
N
21
57
57
56
55
55
54
53
53
52
51
51
50
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80AW9025
English
2 zone kit
Contents Page
Introduction
Introduction....................................................................................7
General information..................................................................7
Accessories...................................................................................7
Application scheme......................................................................8
Unit description .............................................................................8
Box content .................................................................................8
Controller Operation ....................................................................9
Heating / cooling mode...........................................................9
Domestic hot water function .................................................9
Frost protection .........................................................................9
Home antifreeze protection...................................................9
Water pump management .....................................................9
Pump unblocking procedure.................................................9
Valve operation...........................................................................9
Output conguration............................................................ 10
Zone control settings ............................................................ 10
Input related functions ......................................................... 10
The 2 zone kit is combined with units 80AWX / 80AWH in
order to control two dierent zones with dierent leaving
water temperature.
General information
Accessories
Installation.............................................................................. 10-13
Unit Dimensions andWeights ............................................. 10
Installation recommendations............................................ 10
Features...................................................................................... 10
Mechanical installation .......................................................... 12
Water connections.................................................................. 12
Pump speed selection............................................................ 12
Power wiring diagram............................................................ 12
Wiring Connection Diagram................................................ 13
Commissioning........................................................................ 13
Maintenance..........................................................................13-14
Diagnostics ............................................................................... 13
Safety recommendations......................................................... 14
Accessory Code
Additional user interface 33AW-CS2
Floor heating thermal cut o (EN1264-4, paragraph 4.2.4.1) 80AW9024
Room temperature sensor 33AW-RRS01
Piping kit to install domestic hot water valve and actuator (80AW9023) inside
the unit
80AW9026
Cover panel to install the 2 zone kit detached from the hydronic module 80AW9027
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8
English
80AW9025
Application scheme
Unit description
See g. 1
Hydronic module (80AWX / 80AWH)1.
2 zone kit (80AW9025)2.
zone 1 water connections (ball valves: eld supplied)3.
zone 2 water connections (ball valves: eld supplied)4.
zone 1 collectors5.
zone 2 collectors6.
T1, T2, T3: zone 1 terminals
C1, C2, C3, C4, C5, C6: thermostats connected to terminals
CA: user interface (additional or shifted from hydronic
module) or sensor or thermostat connected to 2 zone kit;
placed in zone 1
CB: user interface (additional or shifted from hydronic
module) or sensor or thermostat connected to 2 zone kit;
placed in zone 2
Terminals
Terminals can be of the following types:
oor circuitt
fan coilst
radiatorst
low temperature radiatorst
Dierent terminals have dierent water temperature
requirements.
2 zone kit allows to use, at the same time, terminals with
dierent water temperature requirements.
See g. 3
TW1 water temperature sensor1.
Water pump (zone 1)2.
3 way valve and actuator (zone 1)3.
Collector4.
TWB2 water temperature sensor5.
See g. 4
2 zone kit1.
2 zone kit installation manual2.
Pressure switch6.
Drain valve7.
Water pump (zone 2)8.
Control box9.
Electronic board10.
Terminal block11.
Room temperature control
Dierent terminals (T1, T2…Tn) can be placed in a single
room or in multiple rooms.
Each of them can have a thermostat, to stop the terminal
when a certain temperature is reached.
It is possible to control up to 2 rooms (placed in dierent
zones), with a user interface or a thermostat connected to
the unit.
In each zone, the controlled room should be the one with
the highest heating/cooling requirements.
In this room it is not required to place a thermostat on the
terminal/s.
It is suggested to place a thermostat on terminals placed in
rooms with signicantly dierent thermal requirements.
In one zone, a room sensor (33AW-RRS01) can be used
instead of a user interface.
If a sensor is used, in that zone humidity information and
temporary setpoint override are not available
It is recommended to control the room with the user
interface, or at least with a room sensor; this way the control
adjusts water temperature to meet the setpoint and comfort
and energy eciency are optimized.
If no user interface/room sensor is used:
if thermostats are used, set climatic curves slightly highert
in heat mode and slightly lower in cool mode.
if no thermostats are used (temperature requirementst
should be similar for all rooms), climatic curves must be
set exactly right for both heating and cooling operation.
Box content
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80AW9025
English
Controller operation
Heating / cooling mode
Domestic hot water function
See hydronic module documentation.
Zone 2 has independent climatic curve settings.
If room temperature is measured by the system (code 105.0=1
or 2 or 4 for zone 1; code 105.1=1 or 2 or 4 for zone 2), water
setpoint calculated through climatic curves
is adjusted so that the room temperature matches the room
setpoint.
See hydronic module documentation.
Room priority is calculated for both zones.
Frost protection
See hydronic module documentation.
It is active for both zones
Home antifreeze protection
See hydronic module documentation.
If enabled, it works only if room temperature is measured by
the system (code 105.0=1 or 2 or 4 for zone 1; code 105.1=1
or 2 or 4 for zone 2).
Water pump management
Pump unblocking procedure
See hydronic module documentation.
It is active for both zones
See hydronic module documentation.
To enable this function in zone 1, set code 1.6=1; to enable it
in zone 2, set code 1.7=1.
If enabled, it works only if room temperature is measured by
the system (code 105.0=1 or 2 or 4 for zone 1; code 105.1=1
or 2 or 4 for zone 2).
Valve operation
3 way valve is controlled to make sure TW1 temperature
is corresponding to zone 1 water setpoint, determined as
described in paragraph Heating/cooling mode.
See hydronic module documentation.
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80AW9025
Controller operation
Output conguration
Zone control settings
There are 2 congurable output (see paragraph Terminal
block description) that can perform dierent functions
(code 109).
If code 109.0=0, output control 3 way valve of zone 2 (not
supplied); settings of codes 109.1 and 109.2 are ignored.
If code 109.0=1, settings of codes 109.1 and 109.2
determine the operation of the congurable output.
Fan coil
The output can be used to turn ON / OFF fan coil units. The
available options are shown in the variable table.
Code 105.0 and 105.1 dene which kind of room control is
implemented in zone 1 and zone 2.
Dehumidier
The output is used to turn ON/OFF a dehumidier.
Dehumidier is turned on in Cool mode, when humidity is
higher than value of code 110.
It works only if room control is done by user interface (code
105.0=1 or 4 for zone1; code 105.1=1 or 4 for zone 2).
Installation
Unit Dimensions and Weights
See paragraph Features for data.
Input related functions
ON/OFF Z1 - ON/OFF Z2
This input can be used to start/stop space heating/cooling
operations in zone 1 / zone 2.
In case a room thermostat is used in zone 1 / zone 2,
connect it to this input.
Input can be congured as normally open or normally close
by changing setting of code 106.1 (see hydronic module
documentation).
SAFETY Z1 - SAFETY Z2
This input is used to warn the system that the water
temperature in zone 1 / zone 2 is too high.
It can be used in combination with 80AW9024 and a relay
(eld supplied), as described in the electrical scheme. Install
the relay on the DIN guide in the control box (g. 9, item 1).
Input can be congured as normally open or normally close
by changing setting of code 106.7 (see hydronic module
documentation).
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