cascade corporation 10H User manual

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ERVICE MANUAL
S
10H
Fixed Frame
Pivot Arm
Paper Roll Clamps
Manual Number 6862661-R1

BLANK

6862661-R1
ONTENTS
C
i
Page
INTRODUCTION, Section 1
Introduction 1
Special Definitions 1
PERIODIC MAINTENANCE, Section 2
100-Hour Maintenance 2
500-Hour Maintenance 2
1000-Hour Maintenance 3
2000-Hour Maintenance 3
4000-Hour Maintenance 3
TROUBLESHOOTING, Section 3
General Procedures 4
Truck System Requirements 4
Tools Required 4
Troubleshooting Chart 5
Plumbing 6
Hosing Diagram 6
Hydraulic Schematic 7
Clamp Function 8
Supply Circuit Test 8
Clamp Circuit Test 8
Rotation Function 9
Supply Circuit Test 9
Rotation without Load 9
Rotation with Load 10
Electrical Circuit 11
SERVICE, Section 4
Attachment Removal 12
Arms 13
Arm Assembly Removal and Installation 13
Contact Pad Removal and Installation 14
Wear Tile Replacement 14
Arm Tip Repair 15
Drive Group 17
Drive Group Removal and Installation 17
Drive Group Disassembly and Service 17
Drive Group Reassembly 19
Drive Motor 21
Drive Motor Removal and Installation 21
Drive Motor Disassembly 22
Drive Motor Inspection 23
Drive Motor Reassembly 23
Page
SERVICE, Section 4, Continued
Valve 25
Valve Removal 25
Valve Service 25
Revolving Connection 26
Revolving Connection Removal
and Installation 26
Revolving Connection Service 27
Cylinders 29
Servicing Cylinders on the Attachment 29
Cylinder Removal 29
Cylinder Check Valve Service 30
Cylinder Bushing Service 31
Cylinder Service –
1.77 in. (45 mm) Bore Diameter 32
Cylinder Disassembly 32
Cylinder Inspection 32
Cylinder Reassembly 33
Cylinder Service –
2.95 in. (75 mm) Bore Diameter 34
Cylinder Disassembly 34
Cylinder Inspection 34
Cylinder Reassembly 35
Base Unit 36
Frame Bushing Service 36
Rotation Bearing Assembly –
Removal and Installation 37
Solenoid Valve 39
Coil Service 39
Valve Service 39
SPECIFICATIONS, Section 5
Specifications 40
Hydraulics 40
Auxiliary Valve Functions 40
Truck Carriage 41
Torque Values 42

16862661-R1
NTRODUCTION
I
10H-RCP-A001
PTL01234567
RC5187.eps
CATALOG NO.
10H-RCP
-A001
SERIAL NO
.
PTL01234567
1. 1 Introduction
This manual provides the Periodic Maintenance,
Troubleshooting, Service and Specifications for Cascade
10H Fixed Frame Paper Roll Clamps.
In any communication about the attachment, refer to
the product catalog and serial numbers stamped on the
nameplate as shown. If the nameplate is missing, the
numbers can be found stamped on the lower front of the
faceplate.
IMPORTANT: Supply input fittings are SAE (JIC) No. 6
O-ring fittings with 9/16 in. (7 mm) minimum ID.
NOTE: Specifications are shown in both US and (Metric)
units. All fasteners have a torque value range of ±10% of
stated value.
1. 2 Special Definitions
The statements shown appear throughout this manual
where special emphasis is required. Read all WARNINGS
and CAUTIONS before proceeding with any work.
Statements labeled IMPORTANT and NOTE are provided
as additional information of special significance or to make
your job easier.
WARNING - A statement preceded by
WARNING is information that should be
acted upon to prevent bodily injury. A
WARNING is always inside a ruled box.
CAUTION - A statement preceded by CAUTION is
information that should be acted upon to prevent
machine damage.
IMPORTANT - A statement preceded by IMPORTANT is
information that possesses special significance.
NOTE - A statement preceded by NOTE is information that
is handy to know and may make your job easier.
Nameplate

6862661-R1
ERIODIC MAINTENANCE
P
2
WARNING: After completing any service
procedure, always test the attachment
through five complete cycles. First test
the attachment empty, then test with a load
to make sure the attachment operates
correctly before returning it to the job.
2.1 100-Hour Maintenance
Every time the lift truck is serviced or every 100 hours
of truck operation, whichever comes first, complete the
following maintenance procedures:
• Check for loose or missing bolts, worn or damaged
hoses and hydraulic leaks.
• Check edges of contact pads for wear or sharp nicks
that could damage or tear paper rolls. Grind edges
smooth.
• Check that load-holding hydraulic system is functioning
properly. For this test, Cascade Clamp Force Indicators
300G-DFI-812C and 300G-CFI-812C are available.
• Check decals and nameplate for legibility.
2.2 500-Hour Maintenance
After each 500 hours of truck operation, in addition to the
100-hour maintenance, perform the following procedures:
• Tighten lower mounting hook capscrews to 122 ft.-lbs.
(165 Nm).
• Tighten rotator drive capscrews to 24 ft.-lbs. (32 Nm).
• Lubricate rotator bearing assembly ball race (A) and
gear (B) with EP-2 grease. (Whitmore 'Omnitask' or
equivalent). Rotate attachment in 90° increments and
grease in each position.
• Initial 500 Hours – Check rotator drive gearcase
lubricant level (remove vent cap). Oil should be filled
up to the bottom of the fill plug hole. Add oil through
the fill plug hole. If necessary, fill with Cascade Rotator
Drive Lubricant, Part No. 656300 or SAE 90 wt. gear
lube (AGMA 'mild' 6 EP Gear Oil). Replace the plug.
• Inspect all arm, frame and cylinder pivot bushings for
wear. Replace if necessary.
• Inspect all load-bearing structural welds on arms,
arm pivots and cylinder pivot areas for visual cracks.
Replace components as required.
• Inspect wear tile, arm tips and contact pads for wear
and damage. Replace or repair, as needed. Refer to
Section 4.2.
Contact Pad
Edges
Fill and
Level Hole
Rotator
Drive
Capscrews
Gear
Grease
Filling (B)
Ball Race Grease
Fitting (A)
Arm, Cylinder
Pivot Joints
WARNING: A sampling of rotation
capscrews must be checked for proper
torque at 500 hours (see TB183). A
complete inspection is required every
2000 hours. Failure to keep the capscrews
tightened can result in attachment damage
and serious injury.
10H
Left Side
RC5141.eps