Case SV212D User manual

Part number 51429076
1st edition English
April 2018
SERVICE MANUAL
SV212D
SV216D
Tier 4B (final)
Vibratory Roller
SV212D - DDDS212DNHWTB3010 and above
SV216D - DDDS216DNHWTC3001 and above
Printedin U.S.A.
© 2018 CNH Industrial America LLC. All Rights Reserved.
Case is a trademark registered in the United States and many
other countries, owned or licensed to CNH Industrial N.V.,
its subsidiaries or affiliates.

SERVICEMANUAL
SV212D
SV216D
5142907603/04/2018
EN

Contents
INTRODUCTION
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
[10.400]Enginecoolingsystem.............................................................10.2
Hydrostaticdrive.........................................................................29
[29.218]Pumpandmotorcomponents......................................................29.1
[29.202]Hydrostatictransmission...........................................................29.2
Brakesandcontrols....................................................................33
[33.110]Parkingbrakeorparkinglock......................................................33.1
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.300]Reservoir,cooler,andlters........................................................35.2
[35.100]Mainliftsystem.....................................................................35.3
[35.741]Dozerbladecylinders..............................................................35.4
[35.995]Compaction/vibrationhydraulicsystem............................................35.5
Framesandballasting.................................................................39
[39.100]Frame..............................................................................39.1
[39.500]Vibratoryroller......................................................................39.2
Steering.....................................................................................41
[41.101]Steeringcontrol....................................................................41.1
[41.200]Hydrauliccontrolcomponents......................................................41.2
[41.206]Pump...............................................................................41.3
[41.216]Cylinders...........................................................................41.4
Wheels......................................................................................44
[44.520]Rearwheels........................................................................44.1
[44.160]Compactiondrums.................................................................44.2
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Cabclimatecontrol.....................................................................50
[50.100]Heating.............................................................................50.1
[50.200]Airconditioning.....................................................................50.2
Electricalsystems.......................................................................55
[55.000]Electricalsystem...................................................................55.1
[55.100]Harnessesandconnectors.........................................................55.2
[55.201]Enginestartingsystem.............................................................55.3
[55.301]Alternator...........................................................................55.4
[55.302]Battery..............................................................................55.5
[55.011]Fueltanksystem...................................................................55.6
[55.512]Cabcontrols........................................................................55.7
[55.036]Hydraulicsystemcontrol...........................................................55.8
[55.518]Wiperandwashersystem..........................................................55.9
[55.408]Warningindicators,alarms,andinstruments....................................55.10
[55.DTC]FAULTCODES..................................................................55.11
Platform,cab,bodywork,anddecals.............................................90
[90.150]Cab.................................................................................90.1
[90.114]Operatorprotections...............................................................90.2
[90.100]Enginehoodandpanels...........................................................90.3
[90.105]Machineshieldsandguards.......................................................90.4
5142907603/04/2018

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5142907603/04/2018

INTRODUCTION
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Contents
INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing....................................3
Safetyrules.....................................................................................4
Personalsafety.................................................................................5
Safetyrules-Ecologyandtheenvironment..................................................16
Safetyrules-Recoveryandtowing...........................................................17
Safetyrules-Weldingonthemachine.......................................................18
Safetyrules-Fuelsystemmaintenance......................................................19
Safetyrules-Coolingsystemmaintenance..................................................20
Safetyrules-Hydraulicsystemmaintenance................................................21
Safetyrules-Toolsandequipment...........................................................22
Torque-Minimumtighteningtorquesfornormalassembly...................................23
Torque-Standardtorquedataforhydraulicconnections.....................................28
Basicinstructions-Shopandassembly......................................................35
Maintenancechart............................................................................37
Basicinstructions-Towingadisabledmachine..............................................39
Basicinstructions-Startingwithcablesfromanexternalpowersource.....................44
Hydrauliccontamination......................................................................45
GeneralspecicationTechnicalData(*)......................................................46
GeneralspecicationTechnicalData(*)......................................................52
Consumables-Fluids/lubricants..............................................................58
Capacities(*).................................................................................66
Capacities(*).................................................................................67
Dimension(*).................................................................................68
Dimension(*).................................................................................70
Productidentication..........................................................................72
Productoverview-Basicdata................................................................73
Partidentication-Engineserialnumber.....................................................74
Productidentication-Machineorientation..................................................75
Partidentication-Machinecomponents....................................................76
(*)Seecontentforspecicmodels
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INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Themanufacturerreservestherighttomakeimprovementsindesignandchangesinspecicationsatanytimewithout
noticeandwithoutincurringanyobligationtoinstallthemonunitspreviouslysold.Specications,descriptions,and
illustrativematerialhereinareasaccurateasknownattimeofpublicationbutaresubjecttochangewithoutnotice.
Incaseofquestions,refertoyourCASECONSTRUCTIONSalesandServiceNetworks.
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INTRODUCTION
Safetyrules
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin-
structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.
WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.
CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY.
Machinesafety
NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
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