Case CX160B User manual

Copyright © 2009 CNH France S.A.
Printed in France
CNH Lep SM160BTOC-1EN July 2009
CRAWLER EXCAVATOR CX160B-CX180B
SERVICE MANUAL
TABLE OF CONTENTS
DIVISION/SECTION SECTION N° REFERENCE N°
1 GENERAL INFORMATION
Safety, general information and standard torque data.....................................1001 7-27691EN
General specifications and special torque setting...........................................1002 SM160B1002-1EN
2ENGINE
Removal and installation of the engine............................................................2000 SM130B2000-0EN
Removal and installation of the fuel cooler, engine inter-cooler,
radiator and oil cooler..................................................................................2001 SM160B2001-0EN
Removal and installation of the turbo charger.................................................2004 SM160B2004-0EN
Removal and installation of EGR cooler and EGR valve.................................2005 SM160B2005-0EN
Removal and installation of the engine hood...................................................2006 SM130B2006-0EN
Engine specifications..............................................................................................*
Disassembly and assembly of the engine ..............................................................*
3 FUEL SYSTEM
Removal and installation of the fuel tank.........................................................3001 SM160B3001-0EN
Removal and installation of the supply pump and common rail ......................3004 SM160B3004-0EN
Removal and installation of the injectors.........................................................3005 SM160B3005-0EN
Fuel engine system ................................................................................................*
4 ELECTRICAL SYSTEM
Service connector kit.......................................................................................4000 SM350B4000-1EN
Electrical and engine functions and service support.......................................4001 SM210B4001-2EN
Removal and installation of the starter motor..................................................4004 SM160B4004-0EN
Removal and installation of the alternator.......................................................4005 SM130B4005-0EN
Electrical equipment and electrical circuit diagrams........................................4020 SM210B4020-1EN
Engine error code (DTC).................................................................................4021 SM130B4021-0EN
Main body error code (DTC)............................................................................4022 SM130B4022-0EN
Troubleshooting, 4JJ1 engine..........................................................................4023 SM130B4023-0EN
5 UNDERCARRIAGE
Removal and installation of tracks...................................................................5001 SM160B5001-1EN
Rollers .............................................................................................................5003 SM160B5003-1EN
Take-up roller...................................................................................................5005 SM210B5005-0EN
6 DRIVE TRAIN
Removal and installation of the drive motor and
final drive transmission................................................................................6001 SM130B6001-0EN
Disassembly and assembly of the drive motor and
final drive transmission................................................................................6002 SM160B6002-0EN
Removal and installation of the swing motor and
swing reduction gear...................................................................................6003 SM160B6003-1EN
Disassembly and assembly of the swing reduction gear.................................6004 SM210B6004-1EN
7 UNDERCARRIAGE HYDRAULICS
* Consult the Engine Service Manual

Lep SM160BTOC-1EN Issued 07-09
DIVISION/SECTION SECTION N° REFERENCE N°
8 UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the
vacuum pump and bleeding the components..............................................8000 SM160B8000-0EN
Specifications, troubleshooting, checks and
hydraulic pressure settings..........................................................................8001 SM160B8001-1EN
Removal and installation of the hydraulic reservoir .........................................8002 SM160B8002-0EN
Removal and installation of the main hydraulic pump......................................8003 SM160B8003-0EN
Removal and installation of the main hydraulic control valve...........................8004 SM160B8004-0EN
Removal and installation of the attachment cylinders......................................8005 SM160B8005-0EN
Removal and installation of the hydraulic swivel..............................................8006 SM160B8006-0EN
Removal and installation of the pilot blocs.......................................................8007 SM160B8007-1EN
Removal and installation of the swing motor ..................................................8008 SM160B8008-0EN
Disassembly and assembly of the main hydraulic pump.................................8010 SM160B8010-0EN
Disassembly and assembly of the main hydraulic control valve ......................8011 SM160B8011-0EN
Disassembly and assembly of the attachment cylinders .................................8012 SM130B8012-0EN
Disassembly and assembly of the hand control levers....................................8013 SM130B8013-0EN
Disassembly and assembly of the foot control levers......................................8014 SM160B8014-1EN
Disassembly and assembly of the cushion valve.............................................8016 SM160B8016-1EN
Removal and installation of the safety valve....................................................8017 SM130B8017-0EN
Hydraulic swivel, disassembly and assembly ..................................................8018 SM160B8018-0EN
Disassembly and assembly of the swing motor...............................................8019 SM210B8019-0EN
Hydraulic functions ..........................................................................................8020 SM160B8020-2EN
Hydraulic component functions........................................................................8030 SM160B8030-1EN
9 UPPERSTRUCTURE
Removal and installation of the counterweight ................................................9002 SM160B9002-0EN
Removal and installation of the boom, dipper and bucket ...............................9003 SM160B9003-0EN
Removal and installation of the seat................................................................9004 SM130B9004-0EN
Removal and installation of the cab and cab equipment .................................9005 SM130B9005-0EN
Air conditioner functions and troubleshooting..................................................9006 SM210B9006-3EN
Air conditioning unit .........................................................................................9007 SM130B9007-0EN
Air conditioning components............................................................................9009 SM160B9009-0EN
Large size hydraulic schematics...................................................................Pocket 87593994B
Large size electrical schematics...................................................................Pocket 87594000B
NOTE: CNH France S.A. Company reserves the right to make changes in the specification and design of
the machine without prior notice and without incurring any obligation to modify units previously sold.
The description of the models shown in this manual has been made in accordance with the technical speci-
fications known as of the date of design of this document.
All data given in this manual is subject to production variations. Dimensions and weights are provided with
approximate values and the machine fitting shown in the illustrations may not correspond with standard
models. For precise information on specific machine models and versions, please contact your CASE
dealer.
Reproduction or tranlation, even partial, is prohibited without written authorization from CNH France SA
Company.

CNH Copyright ©2006 CNH France S.A.
Printed in France
February 2006
Lep 7-27691EN
1001
SAFETY, GENERAL INFORMATION
AND TORQUE SPECIFICATIONS
Section
1001

1001-2
Lep 7-27691EN Issued 02-06
TABLE OF CONTENTS
GENERAL INFORMATION.......................................................................................................................................3
SAFETY.....................................................................................................................................................................4
STANDARD TORQUE DATA FOR CAP SCREWS AND NUTS...............................................................................6
WARNING : This symbol is used in this manual to indicate important safety messages. Whenever you see
this symbol, carefully read the message that follows, as there is a risk of serious injury.
!

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