Cattani turbo smart Service manual

MANUALE ISTRUZIONI
OPERATOR’S HANDBOOK
MANUEL D’UTILISATION
GEBRAUCHSANWEISUNG
MANUAL DE ISTRUCCIONES
TURBO
A UNIVERSAL ASPIRATOR

ITALIANO
Dati generali di funzionamento 50/60 Hz .........................................................................2
Introduzione ......................................................................................................................3
Segnali ed avvisi ...............................................................................................................3
Montaggio e messa in funzione ........................................................................................4
Manutenzione ordinaria ....................................................................................................8
Manutenzione straordinaria ..............................................................................................9
Istruzioni per muoversi e modicare alcuni parametri nei menù di Turbo-Smart ............10
Istruzioni per settare la comunicazione Zig-bee (wireless) .............................................17
Descrizione allarmi .........................................................................................................22
Avvisi importanti .............................................................................................................23
Trasporto e stoccaggio ...................................................................................................23
Trasporto di apparecchi usati ..........................................................................................23
Illustrazioni......................................................................................................................121
INDICE
TURBO
A UNIVERSAL ASPIRATOR
1

2
• Dati generali di funzionamento 50/60 Hz
Aspiratore ad uso dentistico Turbo-Smart
Modello Turbo-Smart “A” Turbo-Smart “B”
Tensione nominale 230 V 230 V
Frequenza nominale 50/60 Hz 50/60 Hz
Corrente nominale 7 A 9 A
Modalità di impiego Funzionamento
continuo
Funzionamento
continuo
Protezione contro l’umidità Comune Comune
Potenza massima assorbita 1,45 kW 1,87 kW
Portata massima 86 m³/h 105 m³/h
Prevalenza massima per il
servizio continuo
2000 mm H 2 O 2000 mm H 2 O
Velocità di rotazione 70 hz 85 hz 70 hz 110 hz
Pressione sonora versione
scarenata
68,4 dB(A) 69 dB(A) 68,4 dB(A) 73,7 dB(A)
Pressione sonora versione
carenata in plastica
66,4 dB(A) 67 dB(A) 66,4 dB(A) 72 dB(A)
Pressione sonora versione
carenata per interno
48,5 dB(A) 49,5 dB(A) 48,5 dB(A) 52,2 dB(A)
Pressione sonora versione
carenata per esterno
54 dB(A) 55 dB(A) 54 dB(A) 58,7 dB(A)
Corrente alternata IEC 417-5032
Terra di protezione IEC 417-5019
Grado di protezione contro i contatti diretti o indiretti IEC 60204-1
Aperto (sconnessione dalla rete di alimentazione) IEC 417-5008
Chiuso (connessione alla rete di alimentazione) IEC 417-5007
Livello di pressione sonora rilevato secondo la norma ISO 3746-1979 (E).
Parametri: r = 1,5 - rumore di fondo: 34 dB(A) - strumento Bruel & Kjaer type 2232.

ENGLISH
General 50/60 Hz running data.......................................................................................26
Introduction ....................................................................................................................27
Signals and warnings .....................................................................................................27
Installation and starting ..................................................................................................28
Routine maintenance .....................................................................................................32
Extraordinary maintenance ............................................................................................33
Instructions to navigate Turbo-Smart menus and to modify some parameters ............34
Instructions for communication settings Zigbee (wireless) ............................................41
Alarms description .........................................................................................................46
Important notices ...........................................................................................................47
Transport and storage ....................................................................................................47
Transport of second-hand appliances ............................................................................47
Pictures ........................................................................................................................121
25
INDEX
TURBO
A UNIVERSAL ASPIRATOR

26
• General 50/60 Hz running data
Turbo-Smart dental aspirator
Model Turbo-Smart “A” Turbo-Smart “B”
Rated voltage 230 V 230 V
Rated frequency 50/60 Hz 50/60 Hz
Rated current 7 A 9 A
Operating conditions Continuous
operation
Continuous
operation
Protection against
ingress of liquids
Ordinary Ordinary
Max. absorbed power 1,45 kW 1,87 kW
Max. flow 86 m³/h 105 m³/h
Max. head for
continuous service
2000 mm H 2 O 2000 mm H 2 O
Rotation speed 70 Hz 85 Hz 70 Hz 110 Hz
Sound pressure
version without box
68.4 dB(A) 69 dB(A) 68.4 dB(A) 73.7 dB(A)
Sound pressure
version with plastic box
66.4 dB(A) 67 dB(A) 66.4 dB(A) 72 dB(A)
Sound pressure level version with
box for indoor installation
48.5dB(A)49.5dB(A) 48.5 dB(A) 52.2 dB(A)
Sound pressure level version with
box for outdoor installation
54 dB(A) 55 dB(A) 54 dB(A) 58.7 dB(A)
Alternating current IEC 417-5032
Earthing IEC 417-5019
Degree of protection against electric shock IEC 60204-1
Open (disconnected from the main electrical supply) IEC 417-5008
Closed (connected to the main electrical supply) IEC 417-5007
Sound pressure level tested according to the standard ISO 3746-1979 (E).
Parameters: r = 1,5 – background noise: 34 dB (A) – instrument Bruel & Kjær type 2232

ENGLISH
27
This booklet is intended to illustrate the installation and starting of the appliance.
It also informs of possible dangers and about the precautions to be taken for accident prevention.
This manual should be always available for consultation during unpacking, use, installation and
starting of Turbo-Smart.
Our updated manuals are available on the web site www.cattani.it. We recommend their consul-
tation especially for updates about safety.
• Introduction
• Electrical shock risk: also 230 V can be lethal.
• Biological danger, risk of infections from epidemic diseases.
• General danger sign.
• Personal protections for heavy works.
• Personal protections against biological danger.
• High temperature.
• Keep the room free from flammable, corrosive or explosive material.
• Compulsory direction of flow or of rotation.
• Signals and warnings
Warning signs cannot always fully express danger warnings, therefore it is necessary that
the user reads the warnings and keeps them in due consideration.
Failure to observe a danger sign or warning may harm operators or patients.
Safety devices must not be removed. Appliances or their functioning must never be mo-
dified.
Despite all our efforts, it is still possible that danger warnings are not exhaustive: we apologise to
the users and kindly request them to care for all danger sources that might have passed unnoti-
ced and to inform us accordingly.
• Introduction
• Signals and warnings

28
• Installation and starting
• Recommended precautions
Before unpacking the appliance, check the warning shock-
watch on the carton. In case of it being red or the carton
being damaged, accept the material reserving the right to
examine the machine.
Unpack the appliance following the instructions shown on
the package. The carton is recyclable. Dispose of it in com-
pliance with regulations in force.
The machine installation must be carried out by a specialist
equipped with the necessary tools. Install the appliance in
a clean location, far from heat sources, humidity and dust.
Turbo-Smart can be installed outdoors (on a balcony, in ve-
randa or gardens), provided that it is sheltered from rain,
splashing, humidity, frost and direct sunshine.
For outdoor installation we recommend the use of our
special designed box tted with double isolating roof, anti-
freeze and ventilation systems (both tted with xed ther-
mostat for automatic temperature control).
In the plant room temperature can range from a minimum of
+ 5 °C to +35 °C max.
Turbo-Smart tted with box, for indoors our outdoors in-
stallation, can be supplied with antifreeze device. In case
the plant room must be ventilated or air-conditioned, we
suggest to contact a thermo-technician for a personalized
project. The plant room must be closed to patients and ex-
traneous people. If such a room is not available, machines
must be protected by a suitable cover, which must not be
easy to remove. Use protections and danger warning bo-
ards to prevent accidental risk from electrical shocks or the
possibility (unlikely but not excludible) of re, explosion and
contaminating air or liquid leakage. Use indoors and outdo-
ors boxes designed and produced by the manufacturer of
the machines only.
Keep the plant room free from ammable material. Make
sure that there is no possibility for gas leakages. Do not
connect damaged appliances to the mains. Do not use ex-
tension leads, multiple plugs or sockets. Before connec-
ting the machine to the mains, ascertain that the feeding
line is complying with the regulations C.E.I. 64-8 and that
a thermal switch and a residual current operated circuit-
breaker (class A or B) (16A) according to the regulations
EN 61008-1 are present. Light coloured, wooden, linoleum,
rubber or marble oors can change colour or get marked if
they are kept in contact with rubber vibration-proof devices
(1). Therefore, it is necessary to use a rubber sheet or some
other suitable material to isolate vibration-proof devices
from the oor.
HANDLE
WITH CARE
WARNING
WARNING
SHOCKWATCH
R
RED INDICATES ROUGH HANDLING
IF RED, NOTE ON BILL OF LADING
INSPECTION MAY BE WARRANTED
MODEL L-55 (37g)
TOLL FREE 1-800-527-9497
www.shockwatch.com
Minima
Maxima
30
20
10
0
10
20
30
40
50
50
40
30
20
10
0
10
20
30
1

ENGLISH
4
29
• Installation
Before connecting the aspirator to the piping of the cen-
tralized system, ascertain that aspiration piping is clean as
heavy debris could damage the appliances.
Connect the PVC light grey aspiration tube (2b) (supplied
with the machine) to the 50 mm Ø tube-holder (2) (“aspirated
uid inlet”).
The other end of the same tube must be connected to the
aspiration piping (3) coming from the surgeries (page 30).
The black heat resistant exhaust air pipe (4b), tted with a
metal spiral, must be connected to the 50 mm Ø tube-holder
(4) (“exhaust air outlet”).
Connect the other end of the pipe to the antibacterial lter
(5), passing preferably through a silencer (5a) supplied with
the aspirator. The hot air coming from the antibacterial lter
must be conveyed outside.
Connect the 18 mm Ø tube-holder (6) to the liquid drain pipe.
In the version tted with Hydrocyclone the aspirator is drai-
ning liquids by gravity, therefore these can never be drained
towards the top. The 10 mm Ø tube-holder (8) (“emergency
drain”) must be connected to the liquid drain pipe.
The piping connecting the machine to the aspiration and
draining system should be exible to damper the small
vibrations produced by the aspirator.
The aspiration piping should be run in the oor and at a point
near the aspirator it should rise about 30 cm to reach the
tube-holder (2) (g. A and B, page 121).
If Turbo-Smart is installed on a lower
oor than the dental units, the aspiration
piping must not enter the centrifugal
separator perpendicularly.
Rather, place a few metres of piping
horizontally on the same level of the
machine and then install it at the centri-
fugal separator inlet which is on a higher
level (use a exible pipe) (g.B, page
121). The aspirated uid is reaspirated
by Turbo-Smart.
After the installation, connect the power
cable to the mains according to the
regulation EN 61008-1.
Finally connect the low voltage users line:
the clamps 19 and 20 of the circuit AC80-
07 (g. C “AC80-07 wiring diagram”,
page 122) to the users line (12) (det.12,
page 30 and g. F, page 125) which is
feeding all the dental units of the same
system with connections in parallel.
Ascertain that the contact on the dental
unit is clean (free contact without vol-
tage).
6
3
2
4b
8
4
2b
5
5a
20
2
6

It is advisable to install in parallel only machines with the same ow and head values. With the instal-
lation of 2 or 3 Turbo-Smart units in parallel (g. F) the total ow is doubled or tripled, provided that
the diameter of the main piping is increased of 10 mm for each additional aspirator unit. In the same
way the diameter of the exhaust air pipe must be increased. Turbo-Smart is supplied complete with
all the accessories which are necessary for the installation in parallel, therefore no one-way valves,
supplementary control panels or peripheral units are needed. After connecting 2 or 3 Turbo-Smart
units in parallel to the same main piping, connect in parallel the users wires (12) coming from the
different dental units. Installing Turbo-Smart units in parallel, pay attention not to invert the small
cables of the connection no.19 with the small cables of the connection no.20 (g. C, page 122). With
multiple aspirators in parallel it can occur that one unit stops and that the operators do not notice it.
In order to bring this to the clinic staff’s attention, the connections 8 and 9 of the control panel (clean
contact) (g. C, page 122) allow a remote alarm signal to be connected in a room under frequent
control. More Turbo-Smart units in parallel can offer better performance and allow the clinic to save
energy when they are working simultaneously, independent of the suction demand. Disconnecting
one or more aspirators doesn’t result in a saving of energy and also decreases the suction power
of the other machines.
3
12
30
• Installation in parallel
Fig. F
Draw. F

ENGLISH
31
Install and connect the aspirator, select the position ON on
the switch, which will light up after one of the dental units
has started working. At this point aspiration will start.To
check if Turbo-Smart is working correctly, it is advisable to
carry out the dynamic tests (see g. D, page 123 and the
Turbo-Smart working diagram g. E, page 124). Users must
be instructed on the aspirator use and routine maintenance
of new, not used, and therefore not yet contaminated, ma-
chines. Show users how to follow the Turbo-Smart working
phases on the display, to interpret danger warnings and
to carry out routine maintenance using Puli-Jet plus new
(A) - (by means of Pulse-Cleaner) (B) - and Antifoaming
Tablets (C).
The aspirating unit (9) (through pipe 10) creates vacuum
inside the centrifugal separator (11). The uid coming from
the dental units enters the centrifugal separator (11) from
the collecting pipe (2). The centrifugal separator separates
air from liquids: air is exhausted outside through the pipe
(4) whereas liquids (in the version without amalgam sepa-
rator) are drained to the sewage through the waste pipe
connected to the tube-holder (6). The centrifugal separator
(11) is starting before the aspirating unit (9), this allows to
drain the liquids which might collect inside the centrifugal
separator before aspiration starts. Moreover, when the ma-
chine is switched off a timer (adjustable) is keeping the mo-
tor running for min.10’’ - max. 120’’.
On request, Turbo-Smart can be supplied with the amalgam
separator “Hydrocyclone ISO 18” having its separate manual.
Starting, final test and users instruction
Working
Amalgam Separator ISO 18
BA
C
11
9
10
2
6
4

• Routine maintenance
Routine maintenance must be entrusted to specially in-
structed surgery staff.
• We recommend to pay special attention to all danger si-
gnals and to use goggles, gloves and disposable overalls
for personal protection.
• Check for any possible alarm on the display. In case of
alarms, contact the technician.
• At the end of every working day aspirate a solution of Pu-
li-Jet plus new disinfectant with anti-scale agent (A) using
Pulse Cleaner (B);
• Disconnect the machine from the mains before any in-
tervention.
• Place the Antifoam Tablets on the dental unit lters.
• Keep the aspirator lter clean.
• Make sure that the aspirator ventilation is not obstructed;
• Keep the plant room free from anything not related to the
machines, especially from ammable material. Make sure
that there is no possibility for the formation of corrosive,
ammable and explosive mixtures.
Daily
Occasionally
BA
Every evening
Daily
Periodically
32
ALLARME:
TEMPERATURA ELEVATA

ENGLISH
Extraordinary maintenance must be entrusted to a trained
technician in possession of original spare parts:
• pay special attention to danger signals. Use goggles, glo-
ves and disposable overalls for personal protection;
• check that routine maintenance has been duly carried out
and make sure that Magnolia products are used;
• before any intervention carry out a series of washes with
Eco-Jet 2 disinfectant (E), then wait 10 minutes for a com-
plete disinfectant action.
• Check maximum detected temperatures and all alarms.
Intervene accordingly;
• check the aspirator noise level (max. 72 dB according to
the regulation 3047 (E);
• if necessary, remove dust from the circuit AC80 inside
electronic components using a blast of dry air not excee-
ding 2 bar pressure. By means of a 6 bar blast of air clean
also the small holes on the frontal cover of the aspirating
unit (15);
• check the conditions of plastic hoses, in particular the
hoses under pressure connecting the centrifugal separator
and the Hydrocyclone ISO. We suggest to replace these
hoses every 12-18 months.
• Check the working conditions of the centrifugal separator
(11) and re-circulation valve (14).
• Every time a component containing a rubber part (“O”
ring, gasket or seal) is disassembled, replace the rubber
part;
• replace the motors bearings;
• where routine maintenance is not carried out properly or
unsuitable products are used, train the staff and inform the
person in charge.
Every 12 months
Every 18-24 months
Every 10.000 working hours
BE
D
33
• Extraordinary maintenance
ALLARME:
TEMPERATURA ELEVATA
15
11
14

• Instructions to navigate Turbo-Smart
menus and to modify some parameters
Main menus
When Turbo-Smart is switched on, the display shows the
Cattani logo for 10 seconds, after which time the main
menu appears.
Main Menu “A1”
This menu shows some parameters such as: cycles, suc-
tion activation time, temperature, presence/absence of the
amalgam container and system software release.
Control Menu “A2”
The display shows the number of times Turbo-Smart has
been switched on by means of the main switch (Power
Cycles), the total hours Turbo-Smart has had power sup-
plied (Uptime), the number of times suction has been acti-
vated (Work Cycles), the total running hours of the aspira-
tor (Work Time), the average working hours of the blower
(Aspirator) and the number of times the control panel coo-
ling fan has been activated (Fan Cycles).
Events Menu “A3”
The menu shows the last 10 events or alarms that have oc-
curred to Turbo-Smart. Alarms are indicated with a number;
refer to the table at page 46 to identify them.
Control Menu “A2”
34
COUNTERS – ODOM . A2
POWER CYCLES
000000 Number of times the aspirator has been switched on
by means of the main switch.
UPTIME [ h] 000000 Total hours Turbo-Smart has had power supplied.
WORK CYCLES 000000 Number of times the aspirator has been activated by
the dental unit.
WORK TIME [ h] 000000 Number of real running hours (motors running).
ASPIRATOR [ h] 000000 Average working hours of the aspiration motor (UNI-
JET 75).
FAN CYCLES 000000 Number of times the control panel cooling fan has
been activated.

ENGLISH
Press
I
to enter the Secondary Menus.
Pressing the key takes you through the other menus.
Drive Status
This menu can be accessed without any access password.
The display shows useful information about the Turbo-
Smart functioning.
User Parameters
Use the password 0000123000 to enter this menu.
From this menu the Vacuum Set Point and the unit’s displa-
yed Language can be set, as well the Activation Code can
be entered to upgrade version A to version B.
System Parameters Setup
The password 0000456000 must be entered to gain access
to this menu. From this menu Off Delay Time and other
technical parameters can be set.
Factory Settings Restricted Access
Secondary Menus
This menu cannot be accessed by the user. It can be ente-
red by the manufacturer only.
35

Entering Access Passwords
The Drive Status menu is the only menu that can be acces-
sed without the use of an access password.
To enter the User Parameters menu the access password
is 0000123000.
To enter the System Parameters Setup menu the access
password is 0000456000.
From the CATTANI S.p.A. menu, press and then .
The Access Password screen Access Password
0000000000 should then be displayed.
Press the
I
Enter Key which will make a cursor appear on
the last zero to the right.
Press until the cursor is ashing on the 6th zero. Press
until number 1 appears.
Press to move to the next zero and then press until
number 2 appears. Press to move to the next zero and
then press until number 3 appears.
Press the
I
Enter Key to conrm the password. The cur-
sor will disappear.
Press to return to the Cattani S.p.A. menu.
It is now possible to modify the parameters of the User
Parameters menu.
Repeat the same process and enter the password
0000456000 to gain access to the System Parameters Se-
tup menu.
36

ENGLISH
This menu can be accessed without any access password.
It displays various technical parameters regarding the real-
time working conditions of Turbo-Smart. Listed below is
the more commonly required information.
Drive Status menu
Blower Output Frequency
(max. setting for version A: 85 Hz
max. setting for version B: 110 Hz)
Blower Output Voltage
(max. setting: 220V)
Blower Overall Current
(max. setting for version A: 5,5 A
max. setting for version B: 7,5 A)
Pump (Centrifuge) Output Frequency
(xed setting for versions A and B: 55 Hz)
Pump (Centrifuge) Output Voltage
(max. setting: 220V)
Pump (Centrifuge) Overall Bus Current
(max. setting for version A: 5,5 A
max. setting for version B: 7 A)
37

System Temperature
Maximum Detected Temperature
(+58 °C: Alarm and Stop of the aspirator)
Vacuum
(max. setting: 200 mbar)
To access this menu you are required to enter the access
password 0000123000 (see instructions on page 36).
User Parameters menu
Vacuum Set Point
This is the gure to which the unit will limit the vacuum.
Press the
I
Enter Key to make the cursor appear. The
gure can be changed using the arrow keys . Press
the
I
Enter Key again to conrm and continue.
Language
It is possible to choose either English (1) or Italian (0) for the
displayed language.
Press the
I
Enter Key to enable the cursor and use the
arrow keys to select 0 or 1.
Press the
I
Enter Key again to conrm the change and
continue.
38

ENGLISH
Generated Code
ThiscodeisgeneratedbyCattaniS.p.A.Eachunitisallocated
a unique code. This code needs to be supplied to Cattani to
purchase the password (Activation Code) to upgrade version
A (2 chair unit) to version B (4 chair unit).
Activation Code
Once purchased from Cattani S.p.A., this code is entered
at this point to upgrade version A (2 chair unit) to version
B (4 chair unit).
Press the
I
Enter Key to make the cursor appear.
Use the keys to move the cursor. Enter the Activation
Codeusingthekeys to increaseordecreasethefigure.
Press the
I
Enter Key again to confirm, then press to
go back to the User Parameters menu.
System Parameters Setup menu
To access this menu and/or make any changes, you are
required to enter the access password 0000456000 (see
instructions on page 36).
Vacuum set point
(Max.setting: 200 mbar)
To change any parameters in this menu:
Scroll with through to display the required parame-
ter.
Press the
I
Enter Key to enable the cursor. The gure can
be changed using the arrow keys .
Once the gure has been set to the desired gure, press the
Enter Key again to conrm and continue.
39

Blower Current Limit
(Max. setting for A: 5,5 A
Max. setting for B: 7,5 A)
Turbo-Smart Off Delay Time
(Max. setting: 300 sec.
Min. setting: 10 sec.)
Pump (Centrifuge) Off Delay Time
(Max. setting: 30 sec.
Min. setting: 5 sec.)
Control Panel Fan Off Delay Time
(Default setting: 300 sec.
Max. setting 1800 sec.)
Running Options
This enables or disables the amalgam level sensor.
Set to 0: without amalgam separator
Set to 1: with amalgam separator
Drive Commands
Factory use only.
40