Cavity Sliders Solic CS005 User manual

SOLIC
OPERATION MANUAL
AUTOMATIC SLIDING
DOOR OPERATOR
Microcomputer Control Type
MODEL - CS005
Motor - M005 (Hypoid gear type)
Before using this door operator, you should first thoroughly read this manual and keep
for future reference.

2
1. FEATURES
1. Digital counter for door cycles
The digital counter on the microcomputer control box counts the number of cycles
the door completes over its life. A cycle is one movement open and then closed.
This number is memorised even if the power is turned OFF. This counter is useful
for maintenance requirements. Maximum Value for counter: 9,999,999.
2. Electronic Motor lock
The control circuit for the optional electronic lock (Motor Lock - LK01) has been
built into the controller. The lock is easily attached to the CS Motor - M005 before
or after door installation. The door lock engages when the door is closed and
securely locks the door. This operation is controlled by the CS microcomputer
when the door is activated to Open.
3. Simple movement setting adjustment
Accessory screwdriver supplied with controller allows easy adjustment of the
following basic movement settings:
• Door hold open timer
• Door closing speed
• Slow close distance
• Direction of door opening
4. Test button switch
The test button switch (White) for door opening and closing is provided on the
microcomputer control box. The hold timer, door opening and closing speed are
easily checked with this switch.
5. Various functions
There are a variety of extra functions that are available on the microcomputer that
are not supplied for use with the doors.
• Opening adjust width • Breakaway function • 24V AC
The use of these extra functions requires the supply of an additional wiring loom
(L003) from CS FOR DOORS. An electrician will be required to wire the activation
gear to work with these functions.
6. Push to Open
When the door is pushed open manually a short distance, the controller will take
over and automatically open and close the door through a standard open cycle.
This can only be done if the motor lock is disengaged.
7. Obstacle detection
When the door closes and runs into an object it will stop and reopen. When it
closes the second time it will slow and check if the obstacle is still present before
continuing to close.

3
2. SPECIFICATIONS (Motor M005 – Microcomputer control box C005)
MODEL M005 (Telescopic)
Power supply
AC 220V ± 10% 3A 50/60Hz o
AC 120V ± 10% 3A 50/60Hz o
Applicable types
ADD-ON DC, CN
Max. door weight
DC type: 100 kg for Single door leaf,
85kg x 2 for Bi-Parting
Safety function
Safety turn in full speed section
Safety stop in slow speed section
Opening speed
Fast (500mm/sec) / Slow (400mm/sec)
selectable by DIP switch
Closing speed
100~500mm/sec is adjustable on controller
Slow close speed
20mm/sec. Speed is fixed after slowing down
Brake position
Automatically set according to door weight
Slow speed distance
Position 0-55mm from close where door speed starts to
slow. Position is adjustable on controller
Hold time
Time door is held open. Adjustable between 0~10sec on
controller.
Door opening width
Adjustable to 10~100% as an extra function (CS supply
as 100%, adjustability is additional extra).
In power failure
Door can be opened manually by hand under 30N (3kgf)
when power is lost. No battery backup available by CS.
Power consumption
Opening & closing: 30W
Max output
20W
Insulation voltage
AC1000 (50Hz) 1 min
Ambient temperature
0~40°C, humidity 25~75% No dew

4
3. WIRING
1. Example wiring – Optional parts are marked with

5
4. TRANSFORMER INPUT CONNECTIONS (Input • Output)
1. Activation Switch (2 supplied with unit)
Lead output wires of activation device such as sensor switch, button etc., to be
connected to this input plug in track. Two 5m 4-core wires will be supplied with the
correct terminal connection to plug into the input.
- The door opens and closes when signalled from the activation device.
2. Lock Switch – (If optional lock is attached)
Lead output wires of activation device such as sensor switch, button etc., to be
connected to this input plug in track. A single 5m 2-core wire will be supplied with
correct terminal connection to plug into the input.
- When the lock switch is turned ON the lock will engage
- Lock will automatically disable, and the door opens when the activation switch is
on. Lock will automatically re-engage when closed.
- When the Lock switch is turned OFF the door can be pushed open.
3. Safety Beams – (Optional upon order)
Safety beams can be applied to the auto door unit upon request. These will be
fitted/wired in position on the cavity and auto head prior to leaving the factory.
- Only during a closing movement, the door will open and stay open while the
beam lines are broken (When something is in/crossing the walkway).
- The beams are only active while the door is open/closing. When the door is fully
closed, breaking the beams will not open the door.
4. Advanced Features – (Optional upon order)
The following advanced features can be applied to the auto door unit upon request.
The wire loom - L003 will need to be ordered from CS FOR DOORS to be able to
wire/connect the activation devices to the controller:
• OUTPUT 24VAC 0.5A
24V AC is supplied from this output for an auxiliary device requiring power.
- Terminal A and H on advanced input plug (A is line, H is neutral)
• BREAKAWAY
When breakaway is active, power is cut to the motor and the door is operated as a
manual slider. Power is still connected to the controller and motor acts as a soft-
open/close device to avoid pinching fingers when operating the door by hand.
When the switch is turned off the door resumes normal operation.
- Connect activation device to Terminal C and G on advanced input plug.
REVERSIBLE PART
SEE INSTRUCTIONS
Instructions & Support: www.csfordoors.co.nz/Technical/AutoCav-Support
BELT TENSION: Do not over-tighten.
Turn bolt +direction until belt is
parallel/straight between pulleys.
Add extra 3 full turns for correct
tension.
BELT TENSION: Do not over-tighten.
Turn bolt +direction until belt is
parallel/straight between pulleys.
Add extra 3 full turns for correct
tension.
TO ATTACH BELT
• Attach belt to belt clamp bracket
• Place over motor pulley
• Place over tensioner pulley
• Tighten belt to correct tension
TO REMOVE BELT - follow steps above in reverse
Bend up
locking
tab TENSION
Tension
Bolt
LOOSEN
Tensioner
Pulley
Top
Screws
(3)
Belt
Front
Screws
(2)
Belt Clamp
Bracket
SW2
_
BN
BU
Receiver
MOTOR
M
Lock SW1
BN
BU
Emitter
Lock SW2
DOOR
CONTROLLER
PULLY
LOCK
SAFETY BEAM
CONTROLLER
Lock Mode
4*0.5mm2
15*0.5mm2
Activation Activation
SW 1
Hold Open
Opening Width
Adjust
Opening
Priority
INPUTS
8*0.5 mm2
3*1mm2
11*0.5mm2
2*0.5mm2
• Slides up and down to adjust height
of belt or to separate from drive bar
• Loosen front screws to adjust
Remove top
screws on belt
clamp bracket to
disconnect belt
Drive Bar
Height Adjusting Screws (2)
Remove these screws only if you
need to take door out of pocket.
F = Front. Must face you
(visible) when installing
POWER OUTLET
120/ 230VAC-3A
Connector Bracket
1RED +24VAC
2BLACK −
3WHITE SWITCH
4BLUE
5RED LOCK
6BLACK
1 3
2 4
1 3
2 4
A B C D E
H G G G F
5 6 5 6
ACTIVATION
SWITCH
ACTIVATION
SWITCH
ACTIVATION SWITCH LOCK SWITCH
LOCK SWITCH LOCK SWITCH
ACCESS
PANEL SIDE ADVANCED
FEATURES SOCKET
(See Separate Instructions)
OTHER
SIDE
M005 M007

6
• OPENING WIDTH ADJUSTMENT
Connect wire of a variable resistor of up to 1K Ωfor door opening width adjust to be
connected to this INPUT. It adjusts the door opening width. To widen, turn it
clockwise.
- Terminal E and F on advanced input Plug.
5. MICROCOMPUTER CONTROL BOX HP-17H2
ADJUSTMENT OF HP-17H2
1. HOLD OPEN TIMER (SEC)
The hold open timer sets the duration the door stays in the pocket after opening
before the door starts to close. This only applies when the activate switch (sensor
etc.) turns OFF, otherwise the door will stay open. The hold open time is adjustable
from 0 to 10 seconds on the front of the controller.
2. CLOSING SPEED (mm/S)
The speed the door closes is adjustable on the controller through the potentiometer
on the front. The closing speed can be set to 100~500mm/sec. The speed is set at
250mm/sec when delivered.
Recommended closing speed
Over speed range (caution required)
Min. speed
Upper limit speed
Approx 300~350
Max. speed
Approx
100mm/sec.
Approx
250mm/sec
mm/sec.
Approx
500mm/sec

7
3. SLOW CLOSE DISTANCE (%)
The slow close distance sets the door deceleration start position 0 ~ 100% (25mm ~
355mm). The closing distance is adjustable using the potentiometer on the front of
the controller. The position is set at 50% when delivered.
4. OPENING DIRECTION
The slide switch sets the door opening direction as viewed from componentry
access side of the door operator. Set the direction before turning ON the power
supply for safety. The direction cannot change if the power is already ON.
- Left Hand: Move slider to Position L
(Pocket is on Left, Opening side on Right)
- Right Hand: Move slider to Position R
(Pocket is on Right, Opening side on Left)
- Bi-Parting: Set as left hand as standard - Position L
If the power is turned OFF again, wait for about 5 seconds before turning ON again
DOOR HANDING
5. TEST BUTTON
The test button allows you to open and close the door without an activation switch.
This allows controller functionality to be checked while accessing the controller
without an activation switch.
This button also resets the digital counter for door opening and closing. See
document section - HOW TO RESET THE CYCLE COUNT
6. MONITOR (MAX. 9,999,999)
This digital counter shows the number of door opening and closing sequences or
cycles the controller has completed. This counter reaches a maximum value of
9,999,999. The cycle number is memorized even if the power supply is turned OFF.
The cycle count is useful when the auto unit is undergoing repairs or setting
maintenance sequels.
This number can be reset, see document section - HOW TO RESET THE CYCLE
COUNT

8
7. 18PIN FEMALE CONNECTION
Connection point for the 18pin male connector plug from the transformer input
pack. Connects the power, safety beams, and activation devices from the
transformer plugs to the controller.
8. 8PIN FEMALE CONNECTION
Connection point for the 8pin male connector plug from the CS motor M005.
9. 4PIN FEMALE CONNECTION
Connection point for the 4pin male connector plug from the optional motor lock -
LK01
10. DIP SWITCH
Adjustable dip switches on top of controller. See document section - DIP SWITCH
FUNCTIONS for more details.
11. ACCESSORY SCREWDRIVER
All adjustments of hold open timer, closing speed, slow close distance, opening
direction are done using this screwdriver. Adjustments using other screwdrivers
may damage the setting turn pots.
Remove the accessory screwdriver using the diagram below:

9
The digital LED monitor on the microcomputer control box CS005 shows the following
setting values:
(1) Monitor
(2) Display information during initial (first) movement
TEACH: During initial movement
-Controller is learning the open and closed positions of the door.
(3) Adjusting the settings for hold open timer, closing speed and slow close distance
①Setting information for opening & closing times (when door is fully closed) are
displayed on the LED monitor
②When adjusting the hold time (0~10sec)
HLd: Hold time is variable every 0.5 sec between 0 to 10 seconds on adjustment screw
pot.
0
~
10
100
~
500
0
~
100
0
~
10
100
~
500
0
~
100
0
~
10
100
~
500
0
~
100

10
0
~
10
100
~
500
0
~
100
③Setting of closing speed (100~500mm/s)
CLS: Closing speed variable every 25mm/s between 100 to 500mm/s on adjustment
screw pot.
④Setting of slow close distance after braking (0~100%)
SCd: Slow close distance variable every 5% between 0% up to 100% on adjustment
screw pot.
(4) During opening and closing the LED monitor will display the following
information.
①During opening
Opening speed setting 500mm/s
(Adjustable on dip switch)
②Braking on opening
Second distance setting 60%
③When fully closing
When opened by activation device. Will
count down in 0.5 sec increments from
present setting (4 sec in image example)
④During closing
Closing speed setting 200mm/s
⑤Braking on closing
Second distance setting 60%
⑥Displays the number of completed
open/close cycles when door is fully
closed
0
~
10
100
~
500
0
~
100
0
~
10
100
~
500
0
~
100
0
~
10
100
~
500
0
~
100
0
~
10
100
~
500
0
~
100
0
~
10
100
~
500
0
~
100
0
~
10
100
~
500
0
~
100
0
~
10
100
~
500
0
~
100

11
6. DIP SWITCH FUNCTIONS
WARNING:
Turn off the power to the controller before changing any of the dip switch settings.
Changing the settings while power is ON can irreversibly damage the controller.
Turn OFF the power. Wait 5 seconds for the power to drain from the controller and be
completely off. Change the settings that are required on the dip switches. Turn power
back ON to the controller for settings to be applied.
DIP SWITCH 1: OPENING SPEED
Setting for adjusting the door opening speed.
State Setting
ON (UP) FAST: 500mm/sec(In closer mode: 350mm/sec)
OFF(DOWN) SLOW: 400mm/sec (In closer mode: 200mm/sec)
DIP SWITCH 2: OBSTACLE DETECTION
Setting for adjusting the sensitivity of obstacle detection, which re-opens the door
when meeting a person or object. The sensitivity for obstacle detection while the door
is moving at a set speed can be adjusted to the following.
State Setting
ON (UP) STANDARD - If the set speed is decreased by more than 75% for
0.5 sec, the door re-opens. (In closer mode: decreased by more
than 20% for 0.5 sec)
OFF(DOWN) HIGH - If the set speed is decreased by more than 60% for 0.5 sec,
the door re-opens. (In closer mode: decreased by more than 20%
for 0.5 sec)
DIP SWITCH 3: MOTOR TYPE
The CS005 Microcontroller can combine with either the CS motor M005 and M007
State Setting
ON (UP) M007 - In case auto door is using CS motor M007
OFF (DOWN) M005 - In case auto door is using M005

12
DIP SWITCH 4: FUNCTION - Dependent on selection of dip switch 5.
If dip switch 5 is ON/UP (Auto Door Mode)
PUSH TO OPEN
When the door is fully closed. If door is opened 2cm by hand, the door can be set to
self-open or stay closed.
State Setting
ON (UP) Close – (Setting for optional lock) The door remains closed even if
it is opened 2 cm hand
OFF (DOWN) Open – the door completes an open/close cycle if it is opened 2cm
by hand.
If dip switch 5 is OFF/DOWN (Closer Mode)
PUSH TO CLOSE
If dip switch 4 is turned on the door will continuously push against the closing jamb.
While in closer mode regardless of the setting of dip switch 4, when the door is opened
2cm by hand the door completes an open/close cycle
State Setting
ON (UP) With pressing (continuous push to close)
OFF(DOWN) No pressing
DIP SWITCH 5: DOOR FUNCTION
Selection of whether the microcontroller acts as an automatic door operator or a door
closer.
State Setting
ON (UP) AUTODOOR: Automatic door operator
OFF(DOWN) CLOSER: Door closer
DIP SWITCH 6: DIRECTION OF FIRST MOVE
The direction of the initial door movement is selectable when the power is turned ON.
State Setting
ON (UP) OPEN - The door starts opening when the power is turned ON.
OFF (DOWN) CLOSE: The door starts closing when the power is turned ON.
DIP SWITCH 7: POWER FAILURE MODE OF LOCK
This switch is set for the optional door lock. It sets the type of door lock the
microcontroller is required to operate. Either the power failure safe type “unlocked” or
power failure secure type “locked”.
State Setting
ON (UP) UNLOCK – Set as standard for CS motor lock LK001.
OFF (DOWN) LOCK – Available upon request.

13
DIP SWITCH 8: LOCK LK001 or LK002
Selected by the lock LK001 type, or Hypoid lock (LK002) which is connected to the 4pin
male connector plug on the microcontroller.
State Setting
ON (UP) DL TYPE: The lock DL type (or PL type) is connected.
OFF (DOWN) KL TYPE: The Hypoid lock type is connected.
NOTE:
The DIP switches are pre-set when delivered. Take a photo of your setting before
attempting to reset the cycle count. Remember to remove the power from the
controller when adjusting dip switch settings.
HOW TO RESET THE CYCLE COUNT
- Turn DIP SWITCH ⑥ON/UP if the digital counter is to be reset.
- Hold Test Button for 3 seconds
- Cycle count will reset
- Door will start a new learning sequence to find open and closed positions.
If dip switch 6 is OFF/Down when the test button is pressed the door will only start a
new learning sequence for open and closed positions. The cycle count will NOT be
reset.

14
7. HYPOID GEAR MOTOR SH-17H
Motor SH-17H
1. D connector (8 pin male plug)
Lead the wire of D connector to the 8-pin female connector of the microcomputer
control box CS005
2. F connector (4 pin male plug)
The connector is for optional motor lock - LK01. Lead the wire of the lock to the F
connector to the 4-pin female connector of the microcomputer control box CS005.
The door automatically locks when the door is in fully closed position. The lock is
unlocked and the door opens and closes when the activate switch is turned ON.
3. Motor Mounts
Aluminium casting with rubber inserts fits the motor to the track and allows easy
removal of the motor for maintenance.
Motor removal: once belt is removed from motor pulley.
- Disconnect motor and lock connectors from controller.
- Slide motor in direction away from pulley
- Lift pulley end out of motor mount towards you.
- Pull rear flange out of motor mount and remove.
- Follow steps in reverse to remount motor.
DF
DF
DF
DF

15
8. CHECKS TO MAKE BEFORE POWER IS CONNECTED TO THE UNIT
1. Setting and checks before the power is turned ON
1) Set the door opening direction by the selector (L: Left Hand, R: Right Hand)
provided on the microcomputer control box CS005 (PAGE 7)
DO NOT CHANGE SWITCH WHILE POWER IS ON TO AVOID CONTROLLER
DAMAGE
Turn power OFF, wait 5 sec to drain power. Change setting and reconnect
power.
2) Make sure ‘HOLD OPEN’ adjustment pot is set to the desired position.
3) Manually check smooth running of the door by pushing it between the open
and closed positions.
5) Check whether all wires are fully connected to the proper positions. Check the
activation wires are connected properly into the transformer input plugs.
4) Check that there is no looseness or other problems with the rest of the
componentry regarding screws and wires.
5) Move door to the centre of the opening – ready to connect the power.
2. Initial movement at power ON
1) When power is turned ON, the red LED display shows door opening and
closing times.
2) The door moves according to dip switch 6
3) During the initial movement – When activation devices are off
- The door when fully open, starts closing after the pre-set hold open period.
- When closed, the microcomputer memorises the distance the door has
traveled to the closed position.
- The slow close distance is then automatically set by the microcomputer.
4) Pushing the test button TB allows opening and closing automatically of the
door.
5) Set the HOLD TIMER (SEC), CLOSING SPEED (MM/SEC) and SECOND
DISTANCE (%).
NOTE:
If for any reason the distance the door is required to travel has changed, then the
controller setting will need to be relearnt. Turn OFF the power and turn ON again after
5 seconds. The door will start the initial learning movement and then follow the normal
operation procedure.

16
9. DISPLAY INFORMATION FOR ERROR CODES/FAULTS
Fault list for microcomputer control box CS005
Error codes are displayed on the LED display as [Err xx]. The following two numbers
after the “Err” notation indicates the error that has occurred.
The following list of error codes can be indicated on the CS005 Microcontroller.
Error
Code
Error/Fault
Observed
Error/Fault
Detection
How to Clear
Error/Fault
Likely Cause for Error/Fault
Power
overvoltage
Inside rectifier
voltage is over
DC255V for 10 sec.
or more
Inside rectifier
voltage is under
DC225V for 1 sec.
or less
• High power supply voltage
(AC180V or over)
• Excessive inertia due to
heavy door weight
Power supply
low voltage
Inside rectifier
voltage is less than
DC50V for 3 sec. or
more
Inside rectifier
voltage is less
than DC50V for 1
sec. or more
• Input AC power supply is
low voltage (AC36V or less)
Motor sensor is
abnormal
Either motor sensor
(U, V, W) is low or
high for 5 sec or
more
Remove power.
Wait 5 seconds
and reconnect
power
• Motor connector is missing
• Wire for motor sensor is
broken
• Motor is out of order
Motor sensor U
is abnormal
Motor sensor U has
not changed for
more than 5 sec.
during motor
operation
Remove power.
Wait 5 seconds
and reconnect
power
• Motor connector is missing
• Motor wire is broken
• Motor is out of order
• Motor shaft is locked
Normally it does not occur
Motor sensor V
is abnormal
Motor sensor V has
not changed for
more than 5 sec.
during motor
operation
Remove power.
Wait 5 seconds
and reconnect
power
Motor sensor W
is abnormal
Motor sensor W has
not changed for
more than 5 sec.
during motor
operation
Remove power.
Wait 5 seconds
and reconnect
power
EEPROM is
abnormal
Communication to
internal memory
failed
Remove power.
Wait 5 seconds
and reconnect
power
• Memory in substrate is
abnormal
IPM is abnormal
IPM (power module)
abnormal condition
is more than 1 sec.
Remove power.
Wait 5 seconds
and reconnect
power
• Memory in substrate is
abnormal
Overload Fault
Door under
operation stops
more than 2 sec.
due to external
pressure
Run door though
standard
open/close cycle
• Due to obstacle and
wearing rollers, running
resistance is big