CD Automation CD3000E User manual

USER MANUAL
Rev. 02/2005
CD-KP
for MULTIDRIVE & CD3000E
CD Automation S.r.l.
Via Picasso 34/36 -20025 –Legnano (MI) –Italy
Tel [phone] –Fax [phone]
e-mail: [email protected] -web: www.cdautomation.com

CD-KP for MULTIDRIVE and CD3000E
Index
1 CD-KP for MULTIDRIVE and CD3000E 4
1.1 General description 4
1.2 Ordering code 4
1.3 Dimensions 5
1.4 Wiring connection 6
1.5 Retransmission selection 6
1.6 Frontal Keypad 7
1.7 Frontal plug-in connector 7
1.8 Default settings 8
1.9 Start-up 8
2 Menu general description 9
2.1 General description of menus 9
2.2 Password usage 9
2.3 Operator menu (oper )12
2.4 Command menu (Cnd)14
2.5 Calibration menu (CAL)14
2.6 Diagnostic menu (dIA)15
2.7 Setup menu (SEtU)17
2.8 Configuration menu (Conf)19
2.9 Restoring of default configuration 21

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1CD-KP for MULTIDRIVE and CD3000E
1.1 General description
CD-KP is a panel device allowing to display some operative parameters of thyristor units as
voltage, current, power, reference, alarms, etc.
CD-KP can be configured to select which parameter to display and is possible to execute
commands as start and stop of the connected unit, display and reset of alarms, to change
reference and ramp.
All the menus (exc ept the operator menu) can be protected by password to avoid accidental
change of configuration parameters by unauthorised personnel.
CD-KP has an isolated analog output 0÷10V/0÷20mA/4÷20mA to retransmit parameters’
value as voltage, power and reference.
Working
temperature
0÷45°C (HR<90%)
Supply votage 115-230 Vac ±10% 50-60 Hz
Power drain 3VA
Display 1 LED 7 segments 10mm.
Display 2 LED 7 segments 8mm.
Display 3 LED 7 segments 10mm.
Units featured CD-KP can communicate with CD3000E or Multidrive units via RS-485.
Wirings Extraible 8 poles terminal
Protection Ip30
Communications RS485 Modbus
Retransmission Isolated 0÷20mA/4÷20 mA, impedance 500Ωor 0÷10V, impedance 1KΩ.
1.2 Ordering code
CD-KP TYPE/ AUXILIARY VOLTAGE SUPPLY(V)/ MANUAL TYPE
TYPE
•5 –CD3000E-2PH
•6 –CD3000E-3PH
•7 –MULTIDRIVE-2PH
•8 –MULTIDRIVE-3PH
AUXILIARY VOLTAGE SUPPLY(V)
•1 –120V
•2 –240V
MANUAL TYPE
•1 –Italian version
•2 –English version

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1.3 Dimensions
48
96

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1.4 Wiring connection
All the wirings are done via the rear terminals,
following the schema.
The supply of CD-KP can be 120Vac or 240Vac and
must be specified in ordering code.
Re-Transmission
of P.V Selected
1 2 3 4 5 6 7 8
RS485
+-
0÷20mA
420mA
010V
÷
÷
120Vac
or 240Vac
selectable
AB
1.5 Retransmission selection
In configuration menu it is possible to select which variable to retransmit and the output type:
0÷20mA, 4÷20mA, 0÷10V.
There is also an hardware configuration that must be
done: a jumper must be set near the rear terminals, as
showed in figures on the right.
If the output is configured as 0÷20mA or 4÷20mA, the
jumper must be set as in fig. A (current selection).
If the output is configured as 0÷10V, the jumper must
be set as in fig. B (voltageselection).
Fig. A Current selection
Fig. B Voltage selection

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1.6 Frontal Keypad
In the figure below are showed the displays, the keys and the frontal plug-in of CD-KP.
1.6.1
1.7 Frontal plug-in connector
The plug-in connector on front of CD-KP allows to put a PC in communication with a CD3000E
or MULTIDRIVE thyristor unit.
Usually, the thyristor unit is mounted in a cabinet and to have access to it the operator must
pay attention to high voltage or
stop the plant. Connecting the
configuration cable (supplied
separately) to the CDKP, it will
provide the physical link with the
thyristor unit releasing the control
on communication line. All the
displays of CD-KP will flash and the
control on serial link will be
released. In this condition, no
operation is possible on CDKP and
all keys are disabled.
Unplugging the configuration cable,
the CD-KP will return in its normal
working condition.
Error/Alarm display
E = communication error
A = Multidrive/CD3000E alarm
Roll key:
Used to scroll the items in menus or
to confirm a selection.
Upper display:
Used to display the menu items, the
parameters names or the process
variables.
Lower Display:
Used to display the parameters’ value
or the precess variables.
Plug
-
in connector:
It allows to connect a PC to the CD-
KP.
L/R key (Local/Remote):
If enabled, it allows to switch from
remote to local mode. It is also used
to save the settings of the
configuration menu.
Down key:
Used to decrease the selected parameter’s
value or to scroll down in the menus.
Up key:
Used to increase the selected parameter’s
value or to scroll up in the menus.

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1.8 Default settings
CD-KP is supplied with a base configuration allowing the immediate usage without any further
configuration. Some default values are reported in the following table.
Function Value Notes
Addressed unit 1
Baud Rate 19200
L/R key Off Disabled
Cmd feature in operator menu Off Disabled
Retransmission Off Disabled
Upper operator display 1 P32 Power (average on 3 phases)
Lower operator display 1 P8 Reference
Upper operator display 2 Arst Current (average on 3 phases)
Lower operator display 2 P8 Reference
Upper operator display 3 P31 Voltage
Lower operator display 3 P8 Reference
Command menu password 255 Enabled
Calibration menu password 255 Enabled
Diagnostic menu password 255 Enabled
Setup menu password 255 Enabled
Configuration menu password 255 Enabled
By default, CDKP is configured to communicate with units at address 1 and baud rate 19200.
The variables displayed in operator menu are: average power (P32), average current (Arst
parameter), voltage and reference signal in percentage. All the menus are protected by
password with value 255.
1.9 Start-up
Before to supply the CD-KP check that the wiring is correct and verify the supply line voltage
value (120Vac or 240Vac). Automatically, the operator menu 1 will be displayed with power
value in upper display and reference value in lower display.
If an “E” is flashing in error/alarm display, there is a communication error, CD-
KP is not able to exchange data with thyristor unit. The user must verify:
-that CD-KP and thyristor unit have the same baud rate
-that the address called by CD-KP is the unit’s address
-that the polarities of RS485 link are correct
-that the thyristor unit is supplied and in ON condition.
If an “A” is flashing in error/alarm display, it means that CD-KP received an
alarm indication from the thyristor unit. The user must go in the operator
menu, scroll up to alarm sub-menu ( ALAr ), identify the alarm type and
remove its cause (see operator menu’s paragraph).
E
A

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2Menu general description
2.1 General description of menus
The main menu of CD-KP is composed by 6 sections:
Conf
SetuoPEr Cnd CaL Dia
OPERATOR COMMAND CALIBRATION DIAGNOSTIC SETUP CONFIGURATION
Each section is composed by one or more items or sub-menus.
At any time, it’s possible to return to the oper item in main menu by pressing together the
roll key and up key .
The up and down keys scroll through the sections, the roll key gives access to the
selected section.
All the sections (except the oper section) are usually protected by password to avoid access
by unauthorised personnel. The password policy can be changed in configuration menu.
(Conf).
2.2 Password usage
When the user tries to enter in a protected menu, the CD-KP will ask for a password.
Insert the password using the up and down , keys and confirm with roll key .
0
Wrongpassword
255
Main menu Password menu
Insert password
Correctpassword
Sub-menu
If the operator inserts the correct password, then it is possible to access to sub-menu,
otherwise the CD-KP will return to the main menu. There is no limit to tries.
By default, all passwords are set to 255 and can be changed in configuration menu.

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Cnd CaL Dia oPEr
0CndCnd
+ +
0 0
7
P
5
1
P
Wrongpassword
OP1OP2OP3
Cnd
Cnd
+
Cnd
Wrongpassword Wrongpassword

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0 23P P113Setu
Conf0 1 oFF 0-10
1
9
.
2
P32
o
F
F
o
F
F
P 8
A
r
s
t
P
8
P
8
P
3
1
0
0
0
0
0
0
Wrongpassword
LRLR LRLR
LR
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
L
R
LR
Wrongpassword

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2.3 Operator menu (oper)
The operator menu can’t be protected by password. It is composed by 5 sub-menus. The
scrolling through the sub-menus is done by pressing the roll key .
To return to main menu, press together the roll and up keys.
2.3.1 OP1 sub-menu
By default, in this sub menu are displayed the average power on three phases (upper display)
and the reference (lower display).
The average power can be expressed in watts or kilowatts (see parameter 032 on CD3000E or
Multidrive manual).
The external reference is displayed in percentage (see parameter 008 on CD3000E or
Multidrive manual).
The user can choose the parameters displayed in OP1 sub-menu by changing this setting in
configuration menu (Conf).
2.3.2 OP2 sub-menu
By default, in this sub menu are displayed the average current on three phases (upper display)
and the reference (lower display).
The average current is expressed in ampere (see parameter ??? on CD3000E or Multidrive
manual).
The external reference is displayed in percentage (see parameter 008 on CD3000E or
Multidrive manual).
The user can choose the parameters displayed in OP2 sub-menu by changing this setting in
configuration menu (Conf).
2.3.3 OP3 sub-menu
By default, in this sub menu are displayed the voltage to the load (upper display) and the
reference (lower display).
The voltage is expressed in volts (see parameter 031 on CD3000E or Multidrive manual).
The external reference is displayed in percentage (see parameter 008 on CD3000E or
Multidrive manual).
The user can choose the parameters displayed in OP3 sub-menu by changing this setting in
configuration menu (Conf).
2.3.4 Command sub-menu (CnD)
By default, in sub-menu is hidden and the CD-KP will jump directly to alarm sub-menu (see
next paragraph).
The user can enable this sub-menu by changing the value of ShCo parameter in configuration
menu (Conf):
-ShCo = On àthe command sub-menu will be displayed
-ShCo = off àthe command sub-menu will not be displayed
The commands that can be sent to the thyristor unit are two:
-by pressing together the up and down keys, CD-KP will send the reset command
and re.st will appear in lower display.
-by pressing the up key, CD-KP will send the start command and star will appear in
lower display.
The start and reset commands can be found also in command menu (CnD).

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2.3.5 Alarm sub-menu (ALAr)
In there is no alarm, in the lower display will appear no, otherwise CD-KP will display the
alarm type:
•noPh. Loss of one or more phases.
•Ph.er Wrong phase rotation.
•E.a. External alarm.
•Heat. Over-temperature on heatsink.
•SCr.C Shortcircuit on thyristors.
•H.b.. Heater break alarm.
•Un.Ld Unbalanced load.
•Ww.d. Watch dog software alarm.
More informations about alarms can be found on CD3000E and Multidrive manuals.
If more than one alarm is present, it is possible to display the others by pressing the up
and down keys.
Warning: the alarm’s displaying sequence doesn’t respect the alarm’s event time.
2.3.6 Local/remote mode
CD-KP can switch between local and remote mode only when the user is in OP1, OP2 or OP3
menu.
Pressing once the L/R
LR
key CD-KP switch in local mode and a “L” will flash in lower display.
At this moment the operator can use the up and down keys to give a reference to the
unit from 0% to 99,9%.
Pressing the L/R
LR
key CD-KP switch in remote mode and the remote reference will appear in
lower display (or other parameter defined in configuration)
By default, the local/remote mode is disabled. The user can change the value of btLr
parameter in configuration menu (Conf):
-btLr = On àthe L/R key
LR
is enabled
-btLr = off àthe L/R key
LR
is disabled

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2.4 Command menu (Cnd)
In this menu is possible to send two commands to the thyristor unit connected to CD-KP:
-reset command to delete alarms and restore the unit to re-start (re.st will flash in lower
display)
-start command to start the unit after a reset (Star will flash in lower display)
The operator can select the command by pressing the roll key .
The command will be sent by pressing together the up and down keys.
To return to main menu, press together the roll and up keys.
2.5 Calibration menu (CAL)
In this menu is possible to display and modify the parameters 116 (operative voltage) and 119
(nominal current of the load) and to execute the automatic heater break alarm calibration.
The parameter 116 will appear in upper display ( u400 ), the parameter 119 will appear in
lower display ( n88.6). The roll key will choose wich parameter to modify (flashing letter)
and up and down keys will change the value.
Pressing together the up and down keys will launch the heater break alarm calibration
and the CAL message will appear in lower display.
Warning: also when the CAL message disappear the thyristor unit could be still in calibration.
To return to main menu, press together the roll and up keys.

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2.6 Diagnostic menu (dIA)
This menu is useful during installation or in case of malfunction. The scrolling through the
parameters is done by pressing the roll key .
To return to main menu, press together the roll and up keys.
2.6.1 Parameter 7 –External feedback (P 7)
This parameter displays the percentage value of external feedback on terminals 1-2 on
terminal block M2 of Multidrive. This value will be always 0 when CD-KP is connected to
CD3000E thyristor units.
2.6.2 Parameter 8 –Reference signal (P 8)
This parameter displays the percentage value of reference signal on terminals 17-18 on
terminal block L2 of Multidrive or terminals 7-8 on terminal block LB1 of CD3000E.
2.6.3 Parameter 10 –Current limit (P 10)
This parameter displays the percentage value of reference signal on terminals 21-22 on
terminal block L2 of Multidrive or terminals 7-10 on terminal block LB1 of CD3000E.
2.6.4 Parameter 48 –Digital inputs (P 48)
This parameter displays two digits indicating the input’s status as below specificated:
00
0no input active 0no input active
1external alarm input 1start command input
2reset pushbutton pressed 2stop command input
4HB calibration pushbutton pressed 4enable command input
Example: if parameter 48 displays 56 it means:
external alarm input + HB calibration pushbutton pressed
AND
stop command input + enable command input.

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2.6.5 Parameter 49 –Digital outputs (P 49)
This parameter displays two digits indicating the output’s status as below specificated:
00
0no output active 0no output active
1configurable output 2 active 1line activation signal
2alarm signal
4configurable output 1 active
Example: if parameter 48 displays 03 it means:
no output active
AND
line activation signal + alarm signal.
2.6.6 Parameter 51 –Current limit enabling (P 51)
This parameter displays the current limit’s status:
-P 51 = 0àthe current limit is disabled
-P 51 = 1àthe current limit is enabled

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2.7 Setup menu (SEtU)
This menu is similar to diagnostic menu. The scrolling through the parameters is done by
pressing the roll key . To modify parameters’ values press up or down keys.
All the parameters showed in this menu are stored in CD3000E or Multidrive eeprom, more
informations can be found on thyristor units manuals.
To return to main menu, press together the roll and up keys.
2.7.1 Parameter 23 –Firing mode selection (P 23)
0Burst firing
1Phase angle
2Delayed triggering + Burst firing
2.7.2 Parameter 24 –Ramp up (P 24)
0 –4095 x 0,7 sec.
2.7.3 Parameter 25 –Ramp down (P 25)
0 –4095 x 0,7 sec.
2.7.4 Parameter 66 –HB sensitivity (P 66)
0 –100%
2.7.5 Parameter 68 –HB enabled/disabled(P 68)
0 –9999
2.7.6 Parameter 70 –Feed back selection (P 70)
0Current I (rms)
1Voltage V (rms)
2Power VxI
3External
2.7.7 Parameter 83 –Burst Firing setting (P 83)
1 –256
2.7.8 Parameter 84 –Ramp setting in Burst Firing (P 84)
Parameter available only with Multidrive 3PH
1 –100
2.7.9 Parameter 85 –Delay triggering (P 85)
Parameter available only with Multidrive 2PH
1 –100
2.7.10 Parameter 91 –Internal current limit value (P 91)
1 –100

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2.7.11 Parameter 98 –Load type connection (P 98)
0Star without neutral
1Star with neutral
2Delta
3Open delta
2.7.12 Parameter 104 –Analog output 1 rescaling (P104)
Span for external indicator
1 –4095
2.7.13 Parameter 106 –Analog output 2 rescaling (P106)
Span for external indicator
1 –4095
2.7.14 Parameter 108 –Analog output 3 rescaling (P108)
Span for external indicator
1 –4095
2.7.15 Parameter 110 –Analog output 4 rescaling (P110)
Span for external indicator
1 –4095
2.7.16 Parameter 112 –Digital output 2 configuration (P112)
0Current limit
1Heater Break
2Unbalanced load
2.7.17 Parameter 113 –Digital output 3 configuration (P113)
0Current limit
1Heater Break
2Unbalanced load

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2.8 Configuration menu (Conf)
In this menu is possible to configure CD-KP. The scrolling through the parameters is done by
pressing the roll key . To modify parameters’ values press up or down keys. When a
parameter is being modified, its value will flash. To confirm and save the new value, press the
L/R
LR
key.
To return to main menu, press together the roll and up keys.
2.8.1 Unit’s address (Id.Un)
Address of the thyristor unit connected with CD-KP.
Possible values: 1–255
CD-KP (Master device) can connect with just one slave device located at address specified by
this parameter. The communications between CD-KP and thyristor unit is on serial link RS485
with MODBUS protocol.
2.8.2 Retransmission (retr.)
Retransmission parameter’s selection.
Possible values: off , P 4 , P 8 , P31 , P32 , P33 , P34
CD-KP can read from the connected thyristor unit one of the above parameters and to
retransmit it on analog output in voltage (0÷10V) or current (4÷20mA or 0÷20mA).
More informations about thyristor unit’s parameters can be found on CD3000E and Multidrive
manuals.
2.8.3 Retransmission type (t.ret)
Retransmission type’s selection.
Possible values: 0-10 , 0-20 , 4-20
Retransmission type’s selection: 0÷10V, 0÷20mA, 4÷20mA.
Warning: this selection must be compatible with hardware selection done via link jumper (see
retransmission selection paragraph).
2.8.4 Baud rate (baud)
Communication speed’s selection.
Possible values: 4.8 , 9.6 , 19.2
The communication speed can be set at 4800, 9600 or 19200 Bps.
Warning: be sure that CD-KP and thyristor unit have the same communication speed.
2.8.5 L/R key (bt.Lr)
L/R
LR
key function.
Possible values: off , On
When in remote mode, the thyristor unit is driven by its remote reference. When in local
mode, the thyristor unit is driven by CD-KP using the up and down keys.
2.8.6 Command sub-menu (sh.Co)
Enable/disable of command sub-menu in operator menu.
Possible values: off , On

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2.8.7 OP1 upper display (op1u)
Displayed parameter in upper display of OP1 menu.
Possible values: P 4 , P 8 , P10 , P11 , P31 , P32 , P33 , P34 , P35 , arst
More informations about thyristor unit’s parameters can be found on CD3000E and Multidrive
manuals.
2.8.8 OP1 lower display (op1L)
Displayed parameter in lower display of OP1 menu.
Possible values: P 4 , P 8 , P10 , P11 , P31 , P32 , P33 , P34 , P35 , arst
More informations about thyristor unit’s parameters can be found on CD3000E and Multidrive
manuals.
2.8.9 OP2 upper display (op2u)
Displayed parameter in upper display of OP2 menu.
Possible values: P 4 , P 8 , P10 , P11 , P31 , P32 , P33 , P34 , P35 , arst
More informations about thyristor unit’s parameters can be found on CD3000E and Multidrive
manuals.
2.8.10 OP2 lower display (op2L)
Displayed parameter in lower display of OP2 menu.
Possible values: P 4 , P 8 , P10 , P11 , P31 , P32 , P33 , P34 , P35 , arst
More informations about thyristor unit’s parameters can be found on CD3000E and Multidrive
manuals.
2.8.11 OP3 upper display (op3u)
Displayed parameter in upper display of OP3 menu.
Possible values: P 4 , P 8 , P10 , P11 , P31 , P32 , P33 , P34 , P35 , arst
More informations about thyristor unit’s parameters can be found on CD3000E and Multidrive
manuals.
2.8.12 OP3 lower display (op3L)
Displayed parameter in lower display of OP3 menu.
Possible values: P 4 , P 8 , P10 , P11 , P31 , P32 , P33 , P34 , P35 , arst
More informations about thyristor unit’s parameters can be found on CD3000E and Multidrive
manuals.