1. INTRODUCTION...............................................................................................................................................................3
1.1. CONFIDENTIALITY STATEMENT................................................................................................................................................................3
1.2. WARRANTY ........................................................................................................................................................................................3
1.3. RETURNED MATERIALS .........................................................................................................................................................................3
1.4. MODEL AND REVISIONS ........................................................................................................................................................................3
1.5. ENVIRONMENTAL CONSIDERATIONS ........................................................................................................................................................4
1.6. GENERAL SAFETY HAZARDS /PRECAUTIONS..............................................................................................................................................4
1.7. ELECTRICAL.........................................................................................................................................................................................4
1.8. MECHANICAL......................................................................................................................................................................................4
1.9. CHEMICAL ..........................................................................................................................................................................................4
1.10. LOCKOUT/TAGOUT PROCEDURES AND INFORMATION ...............................................................................................................................5
1.11. INTENDED USE OF MACHINE................................................................................................................................................................5
2. EQUIPMENT DESCRIPTION................................................................................................................................................6
2.1. USER CONTROLS..................................................................................................................................................................................6
2.2. DIMENSIONS.......................................................................................................................................................................................6
2.3. FEATURES AND PROGRAMMABILITY.........................................................................................................................................................7
2.4. PRECISION..........................................................................................................................................................................................7
2.5. RELIABILITY.........................................................................................................................................................................................7
2.6. BOWL DESIGN.....................................................................................................................................................................................7
2.7. UTILITIES............................................................................................................................................................................................7
3. INSTALLATION.................................................................................................................................................................8
3.1. CLEARANCE REQUIREMENTS ..................................................................................................................................................................8
3.2. FACILITIES REQUIREMENTS ....................................................................................................................................................................9
3.3. ENVIRONMENT..................................................................................................................................................................................10
3.4. UNPACKAGING &INSPECTION ..............................................................................................................................................................10
3.5. SYSTEM INSTALLATION &SETUP ...........................................................................................................................................................10
3.6. START UP.........................................................................................................................................................................................10
3.7. SYSTEM CHECKS ................................................................................................................................................................................11
4. SPIN COATER USE & OPERATION.....................................................................................................................................12
4.1. SPIN CHUCK INSTALLATION AND/OR REMOVAL........................................................................................................................................12
4.2. FIVE-HOLE DISPENSE NOZZLE HUB........................................................................................................................................................12
4.3. LID ADJUSTMENT...............................................................................................................................................................................12
5. SPIN COATER THEORY....................................................................................................................................................13
5.1. SPIN COATER PROCESS DESCRIPTION.....................................................................................................................................................13
5.2. SPIN SPEED.......................................................................................................................................................................................14
5.3. ACCELERATION..................................................................................................................................................................................14
5.4. FUME EXHAUST.................................................................................................................................................................................14
5.5. PROCESS TREND CHARTS.....................................................................................................................................................................15
5.6. SPIN-COATING PROCESS TROUBLESHOOTING ..........................................................................................................................................16
6. PREVENTATIVE MAINTENANCE.......................................................................................................................................18
6.1. SAFETY CHECKS .................................................................................................................................................................................18
6.2. MECHANICAL/UTILITIES CHECKLIST .......................................................................................................................................................18
6.3. CLEANING ........................................................................................................................................................................................18
7. TABLE OF REVISIONS......................................................................................................................................................20