CertainTeed BOLT 3 User manual

BOLT 3
OPERATION MANUAL
PARTS - SERVICE - ACCESSORIES
863.294.3206 / 800.237.7841
www.certainteedmachineworks.com
PLEASE READ THIS MANUAL BEFORE PLACING YOUR NEW
BOLT 3 INSULATION BLOWING MACHINE INTO SERVICE

Contents
Introduction .....................................................................................................................1
Specifications..................................................................................................................1
Accessory Kit ..................................................................................................................1
Optional Equipment.........................................................................................................2
Safety..............................................................................................................................3
Main Components...........................................................................................................5
Machine Operation..........................................................................................................8
Preventive.......................................................................................................................9
Electrical Schematic ………………………………………………………………………… 15
Troubleshooting ............................................................................................................13
Warranty........................................................................................................................16
Figure Index
Figure
Page
Description
1
6
Base and Mechanical Components
2
7
Control Panel
3
11
Air Lock Feeder
4
12
Machine Side and Air Lock Feeder
5
12
Inside View of Air Lock Feeder
6
12
Rotor Assembly and Seal Installation
7
13
Rotor Assembly Installation
8
15
Electrical Schematic

1
Introduction
CertainTeed Machine Works BOLT 3 Insulation Blowing Machine is designed for use by
professional contractors, new insulation contractors, renovators and remodelers. The
BOLT 3 machine has a two-piece design, a 25 ft3capacity hopper, dual-blowers for a
better blowing arc, and a removable electrical panel for ease of maintenance. The BOLT
3high-performance blowing machine is an industry leading insulating machine offering
superior material conditioning, long-lasting dependability, and ease of use.
Please read this manual thoroughly before operating the BOLT 3.
Specifications
Model: BOLT 3 Insulation Blowing Machine (SKU # 646238)
Height: 69 inches
Length: 32 inches
Width: 47 inches
Weight: 475 pounds
Electric Motor: 3/4 hp, 120V, Single-phase
Hopper Capacity: 25 ft3
Standard Hose Size: 3” diameter
Standard Hose Length: 100 feet
Accessory Kit
Your new BOLT 3 machine is equipped with:
Two 50’ Heavy Duty Power Cords (SKU # 163738)
One 100’ Remote Control Cord (SKU # 211324)
One Air Filter (SKU # 211793)

2
Optional Equipment
Wireless Remote (SKU # 163606)
150’ Wired Remote Cord (SKU # 212344)
100’ Hose Package (SKU #212217)
SKU #
Quantity
Description
162885
2
Mark II Clear Hose 3.0" X 50'
210991
1
Hose Sleeve, 3.0"
162483
4
3.0" SS Hose Clamp
150’ Hose Package (SKU #212343)
SKU #
Quantity
Description
162885
3
Mark II Clear Hose 3.0" X 50'
210991
2
Hose Sleeve, 3.0"
162483
5
3.0" SS Hose Clamp

3
Safety
The BOLT 3 insulation blowing machine has full mechanical guarding and electrical
disconnects for your safety. When using the BOLT 3 machine the following precautions
should always be followed:
1. Read all the instructions before using the insulation blowing machine.
2. Never operate the machine without all guards in place.
3. Never operate the machine without the hopper in place.
4. Never attempt to override safety devices.
5. Never operate the machine near children or pets.
6. Never reach into hopper or make contact with moving parts.
7. Never operate this equipment if the operator or equipment is standing in water, snow
or rain.
8. Always unplug both power cords before removing the hopper or any guards.
9. Always unplug both power cords before servicing or cleaning the machine.
10. Do not operate the insulation blowing machine with a damaged cord or plug.
11. Store insulation blowing machine indoors when not in use.
12. Use of Power Cords
The machine requires the use of two power cords, rated for at least 15 amps
The power cord shall be a grounded, 3-wire cord
The power cords shall be rated for outdoor use
Connect to properly grounded outlets only

4
Warning!! If any foreign object should enter the machine; push the emergency stop
button in (off), turn off the disconnect switch and unplug the power cords before
retrieving the object. Never reach into the machine while it is operating.
Before you start the BOLT 3 insulation blowing machine, make sure the machine hopper is
securely attached to the base, the hopper is free of foreign objects, all guards are in place,
the slide gate is not completely closed and the hose is attached firmly to the outlet port.
During machine operation, never stand on the BOLT 3 machine. You may lose balance and
fall onto the machine causing great bodily harm or death. Avoid placing foreign objects such
as screws, nails, pieces of wood, etc., into the machine as they will damage the unit and may
cause serious injury as the objects exits the machine. Never leave the machine unattended
during operation.
Dust masks or respirators, gloves, and safety shoes or boots should be worn while operating
the equipment. Safety features are incorporated into the BOLT 3 machine to protect
operators from serious injury. Operate your machine according to the outlined instructions in
this manual with all safety features in place and working properly. Operating the machine in
an unsafe manner can result in serious injury or death.

5
Main Components
Before using the BOLT 3 insulation blowing machine this machine, familiarize yourself with
the main components, operating features and safety requirements. Do not let familiarity with
this machine make you careless.
1. Base: Bottom of the machine that is a reinforced steel base that houses the electric
motor, speed reducer, caster wheels, airlock feeder, and blowers.
2. Hopper: Top part of the machine that has a hinged loading door.
3. Agitator Assemblies: Three agitator assemblies within the base of the machine rotate
at a moderate speed to condition the material.
4. Auger: The patented spiked auger* within the base of the machine rotates at a moderate
speed to condition and drive insulation towards the airlock feeder.
5. Airlock Feeder: Located at the bottom of the base, the feeder meters the amount of
conditioned insulation into the air stream of the blowing hose.
6. Slide Gate: Located above the airlock feeder isused to control the amount of conditioned
insulation going into the airlock feeder.
7. Control Panel: The panel mounted to the base houses the switches and controls for the
machine.
8. Dual-Blowers: The blowers are mounted to the base to provide the necessary air flow
to move conditioned insulation through the blowing hose.
9. Interlock Switch: This switch is located on the back side of the machine as part of the
safety system.
10. Blowing Hose Outlet: This outlet is located on the end of the airlock feeder with an
attachment point for a 3.0” blowing hose.
11. Electric Motor/Speed Reducer: The drive motor is located on the bottom of the base
to drive the agitator assemblies, auger, and airlock feeder.
12. Front Guard: Protects the machine mechanics and electrical assemblies
*Patent nos. US8556200B2, US9592482B2, US10603672B2 and CA2726583C

6
Figure 1
3
1
9
4
5
6
7
8
10
11
12

7
Control Panel Components:
1. Emergency Stop: Depress to stop the machine; turn and pull to release
2. Ready Light: The white light indicates the machine has satisfied all safety constraints
and is ready for use
3. Air Speed Control: Used air flow adjustment
4. Remote Control Selector Switch: Positioned for the corded remote or wireless remote
to control the machine
5. Hour meter: Displays the total number of hours the machine has run.
6. Main Power Switch:Used to supply or disconnect power to the machine
7. Circuit Breakers: Protect the machine’s electrical system from power surges
8. Power Input 1/2: Plug connectors for the power cords
9. Remote Cord: Connector to plug in supplied remote control cord
6
1
2
3
5
7
8
9
4
Figure 2

8
Machine Operation
1. Engage locks on casters.
2. Install Hopper onto machine base.
3. Set slide gate to proper position; Position #4 for most open blow fiberglass applications;
Position #5 for cellulose
4. Install 3.0” diameter blow hose onto Airlock Feeder outlet port; 100’ recommended
5. Plug machine in using two approved/supplied power cords. Two independent power
circuits are required
6. Plug in corded remote cord (if applicable)
7. Disengage Emergency Stop
8. Position the Selector Switch to “Corded Remote”or “Wireless Remote”.
9. Turn the Main Power switch to the “On” position.
a. The white “Ready Light” should come on unless the following unsafe conditions
have been met:
Emergency Stop is engaged.
The hopper interlock switch is not depressed, indicating the hopper is installed
incorrectly.
10. After all safety conditions are met and you are ready to begin the blowing process.
Depress the toggle switch to “Air/Material” on the Corded Remote Cord or the
“Air/Material” button on the Wireless Remote Control to begin the blowing process.
11. The Air Speed Control can be used to increase or decrease air flow from the main
blower. For the best open blow performance adjust the knob clockwise to maximum
output.
Upon completion of the job:
1. Make sure blowing hose is empty by letting air only pass through
2. Turn electric motor off by moving the disconnect switch to the off position
3. Wait for machine to completely stop rotating
4. Unplug extension cords and store properly