Champion Power Equipment 80005 Manual

80005
Rev 80005-20131119
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
1500 lbs. 680 kg Capacity
TRAILER JACK
Owner’s Manual and Operating Instructions

Table of Contents
Introduction ..................................... 1
Trailer Jack............................................... 1
Accessories................................................ 1
This Booklet.............................................. 1
Manual Conventions.........................2
Safety Rules......................................3
Controls and Features.......................4
Trailer Jack...............................................4
Parts Included ..........................................4
Assembly ..........................................5
Select Mount Point...................................5
Attach Plate...............................................5
Interchangeable Base ...............................5
Operation .........................................6
Hitching....................................................6
Unhitching................................................6
Leveling and Moving................................6
Towing ......................................................6
Specifications ...................................7
Parts Diagram...........................................7
Parts List...................................................8
Warranty ..........................................9
Warranty Qualifications ...........................9
Repair/Replacement Warranty................9
Do not return the unit to the place of
purchase....................................................9
Warranty Exclusions.................................9
Normal Wear.........................................9
Installation, Use and Maintenance.......9
Other Exclusions...................................9
Limits of Implied Warranty and
Consequential Damage.............................9
Contact Information .................................9
Address..................................................9
Customer Service ..................................9
Technical Service...................................9
Notes ..............................................10

Introduction
Introduction
Congratulations on your purchase of a
Champion Power Equipment trailer jack.
CPE designs and builds our products to
strict specifications. With proper use and
maintenance, this jack will bring years of
satisfying service.
Trailer Jack
This unit is a 1500 lb. capacity trailer jack
with swing back design. It is designed to
install on the trailer tongue and make
hitching, unhitching, leveling and moving
your trailer a safe and simple procedure.
Accessories
Champion Power Equipment manufactures
and sells accessories designed to help you
get the most from your purchase. To find out
more, please visit our web site at
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the
accuracy and completeness of the
information in this manual. We reserve the
right to change, alter and/or improve the
product and this document at any time
without prior notice.
Record the model as well as date and place of purchase for future reference. Have this
information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
1-877-338-0999
Model Number
80005
Date of Purchase
Purchase Location
Rev 80005-20131119 1

Manual Conventions
Manual Conventions
This manual uses the following symbols to
help differentiate between different kinds of
information. The safety symbol is used with
a key word to alert you to potential hazards
in operating and owning power equipment.
Follow all safety messages to avoid or reduce
the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
NOTE
If you have questions regarding your trailer jack,
we can help. Please call our help line at 1-877-
338-0999.
2 Rev 80005-20131119

Safety Rules
Rev 80005-20131119 3
Safety Rules
WARNING
Read this manual thoroughly before operating
your trailer jack. Failure to follow instructions
could result in serious injury or death.
WARNING
NEVER exceed the rated load capacity (1500 lbs.)
for the trailer jack.
DANGER
NEVER loosen, adjust or take apart the mount
while the trailer jack is supporting any weight.
Verify that the trailer jack is securely mounted
and that all the hardware is in good working
condition before each use.
DANGER
ALWAYS keep hands, feet, arms and legs out
from under the trailer tongue when hitching,
unhitching or moving your trailer.
DANGER
NEVER allow children to operate the trailer jack.
Keep children safe and clear when operating the
trailer jack.
WARNING
Take precautions to prevent uncontrolled
movement of the trailer when using the trailer
jack.

Controls and Features
4
Controls and Features
Read this owner’s manual before operating your trailer jack. Familiarize yourself with the location
and function of the controls and features. Save this manual for future reference.
Trailer Jack
Swivel Caster (1) – large, 5.8” solid
plastic, swivel mounted wheel for easy
maneuverability.
Foot (2) – Interchangeable flat plate aids in
stationary storage.
Hand Crank (3) – Comfort handle to
extend and retract the trailer jack.
Pivoting Mounting Bracket (4) –
Locking, pivoting mounting bracket to
secure the jack for operation and stow the
jack horizontally when not in use.
Parts Included
Your 80005 Trailer Jack ships with the following parts:
Bolt Kit
Bolt M10 x 110 mm 4 pieces
Spring Washer 4 pieces
Nuts M10 4 pieces
Mounting Strap 2 pieces
Rev 80005-20131119

Assembly
5
Assembly
Your trailer jack must be properly mounted
before use. If you have any questions
regarding the mounting of your trailer jack,
call our help line at 1-877-338-0999. Please
have your model number available.
Select Mount Point
Your trailer jack fits up to 3” x 5” trailer
frames. It is designed to be mounted on
either side of the trailer tongue. It can swing
either direction to the stow position (wheel
pointed to the trailer or to the ball hitch).
Plan the location, allowing enough clearance
for stowing the jack and turning the handle.
Attach Wheel
Attach the wheel to the fork using the
M12x80 cap screw and M12 lock nut. Lock
in place with the M10x16 cap screw.
Attach Plate
CAUTION
Properly support the tongue of the trailer to
provide clearance for the jack before installation.
Use chocks to block the trailer to insure it will not
roll during installation.
You will need the following tools to install
the wheels:
14 mm wrench
17 mm wrench
Socket wrench with a 17 mm socket
1. Position the mounting bracket (80005-
013) on the side of the trailer tongue in
the desired mounting position.
2. Position the mounting straps (80005-
11) on the opposite side of the tongue.
3. Insert the cap bolts (80005-012)
through the mounting plate and the
mounting bracket.
4. Secure the bolts with the spring washers
(80005-010) and nuts (80005-009). Do
not tighten the nuts at this point.
5. Inspect the position of the trailer jack.
Use a rubber mallet or hammer with a
block of wood to tap the jack into proper
alignment. Bolts must be at a right angle
to the mounting plates.
6. Tighten the nuts evenly by small
increments to ensure the jack stays in
proper alignment.
7. Turn the handle (80005-006) in both
directions to test proper operation.
Interchangeable Base
Your trailer jack is equipped with an
interchangeable base. Use the flat foot plate
(80005-033) for stationary storage. Use the
swivel wheel assembly for maneuverability.
CAUTION
DO NOT attempt to change the base with a load
on the jack.
1. Remove the lock nut (80005-026) and
slide the bolt (80005-027) out of the
tube assembly (80005-025).
2. Remove the currently installed base.
3. Insert the foot plate (80005-033) or the
swivel base (80005-028) into the tube
assembly (80005-025) and secure with
the bolt (80005-027).
4. Firmly attach the lock nut (80005-026).
Rev 80005-20131119

Operation
6
Operation
WARNING
Check the mounting bolts and nuts to ensure
proper installation before operating this trailer
jack.
Hitching
1. Maneuver the trailer so the hitch is
directly over the towing vehicle’s hitch
ball.
2. Turn the handle counterclockwise to
lower the tongue hitch onto the hitch
ball.
3. Secure the trailer with the hitch retainer
mechanism.
4. Continue turning the handle
counterclockwise until the trailer jack is
fully retracted.
5. Pull the plunger pin (80005-022) and
swing the trailer jack back to the stowed
position, parallel to the trailer tongue.
6. Align the holes and push the plunger pin
back in to secure the jack.
Unhitching
1. Use chocks to secure the trailer from
moving.
2. Pull the plunger pin (80005-022) and
swing the trailer jack down to the
extended position, perpendicular to the
trailer tongue.
3. Align the holes and push the plunger pin
back in to secure the jack.
4. Release the hitch retainer mechanism.
5. Turn the handle clockwise to extend the
jack until the tongue has been lifted
from the hitch ball.
WARNING
Keep all body parts clear of the hitch, the tongue
and the area underneath the tongue.
Leveling and Moving
When the trailer is unhitched, it can be
leveled or adjusted in pitch. Turn the handle
clockwise to extend the jack or
counterclockwise to retract the jack.
In this mode, the trailer is a three wheeled
vehicle that can be moved from one position
to another.
WARNING
ALWAYS take precautions to protect against
uncontrolled movement.
Towing
The trailer jack must be placed in the
stowed, horizontal position while the trailer
is being towed.
Rev 80005-20131119