Channel Master 75cm Elliptical Triple-Beam User manual

~ C/Janne!Mas/er@ ".
Instruction and Assembly Manual :ni
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75cm Elliptical Triple-Beam :!(~£,.,~ .1
DBS Antenna System ,;::~{...
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@2003 Channel Master LLC
Printed in U.S.A.
8000950-01
ECN 9000000
~ ClIannelMaster" 1/03
US Sales Office" 1315 Industrial Park Drive, Smithfield, NC 27577 USA" Telephone: [phone] " Fax: [phone]
Germany Sales Office" Goppingerstr.1, 75179 Pforzheim, Germany" Telephone: [phone] " Fax: [phone]
l ., --

DANGER!!!
WATCH FOR WIRES! Installation of this product near power lines is dangerous. For your own safety,
follow these important safety rules.
1. Perform as many functions as possible on the ground.
2. Watch out for overhead power lines. Check the distance to the power lines before starting
installation. We recommend you stay a minimum of 6 meters (20 feet) from all power lines.
3. Do not use metal ladders.
4. Do not install antenna or mast assembly on a windy day.
5. If you start to drop antenna or mast assembly, get away from it and let it fall.
6. If any part of the antenna or mast assembly comes in contact with a power line, call your local power
company. DO NOT TRY TO REMOVE IT YOURSELF! They will remove it safely.
7. Make sure that the mast assembly is properly grounded.
WARNING!!!
Antenna installations requiring the installer to work elevated above the ground level should be performed only by trained
professional installers. Failure to comply may result in personal injury or death.
WARNING!!!
Assembling dish antennas on windy days can be dangerous. Because of the antenna surface, even slight winds
create strong forces. For example, a 1.0m antenna facing a wind of 32 km/h (20 mph) can undergo forces of 269
N (60 Ibs). Be prepared to safely handle these forces at unexpected moments. Do not attempt to assemble, move
or mount a dish on windy days or serious, even fatal accidents may occur. The manufacturer is not responsible or
liable for damage or injury resulting from antenna installations.
WARNING!!!
Antennas improperly installed or installed to an inadequate structure are very susceptible to wind damage. This damage
can be very serious or even life threatening. The owner and installer assumes full responsibility that the installation is
structurally sound to support all loads (weight, wind & ice) and properly sealed against leaks. The manufacturer will not
accept liability for any damage caused by a satellite system due to the many unknown variable applications.
Key points to remember when installing your 75cm Elliptical Antenna System:
.Do not drill any holes until you've confirmed the best location for the dish.
.Make sure the installation of the dish conforms to local electrical and building codes, zoning requirements and other
applicable laws and regulations. If you are unsure, contact your local electrician or building inspector for assistance.
.For possible periodic removal of snow, choose a site that is easily accessible.
.Ensure there are no visible obstructions between the dish and your line of sight to the satellites. Keep in mind that trees will
grow up and outward and may eventually block the signal.
.The maximum allowable length for the RG-6 coaxial cable connecting the receiver to your dish is 125 feet.
.Use only RG-6 grade coaxial cable. Using lower grade RG-59 coaxial cable may result in excessive signal loss and
poor reception. Cable grade type is indicated on the outer jacket.
.Do not install the dish:
.Under power lines
.Where it may be easily tampered with
.Where it is exposed to high winds
.During windy or stormy conditions. '!
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MOUNTING LOCATIONS
Your dish must be mounted on a solid base. To ensure your dish doesn't move in windy conditions, choose a location where
it can be securely fastened. The mounting surface should be rigid and solid.
IMPORTANT: The Elliptical Dish has a minimum turn radius of +/- 35 degrees. If you are mounting the dish on the
side of your house, check the assembled dish and mounting pole to see if you can rotate the dish in the desired
azimuth setting. If you can't rotate the dish, choose an alternate location.
Key things to remember when choosing a mounting location:
.The mounting surface should be flat, even and in good condition.
.If you install the dish on the roof or side of your house, be sure to attach the bolts into a building stud, rafter or other
solid surface.
.When mounting on the roof of your house, use silicon sealant around the holes where the base of the universal mount
meets the mounting surface. This will prevent the roof from leaking.
We do not recommend:
.Mounting the dish on a railing
.Installing the dish on aluminum or vinyl siding (these are unlikely to be structurally sound)
.Keep grounding requirements in mind.
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HARDWARE SORTER .
I'"' "
fE" Illililllll~III~III!m@ (Q) ~ ;;~~~:"
M8 -1.25 x 91mm Plow Bolt M8 x 1.25 Elastic Stop Nut
2 Supplied 2 Supplied
.fE 111~lill~lilllllll~111@ @ ~
M8 -1.25 x 56mm Plow Bolt 1.25mm M8 Hex Nut
2 Supplied 5 Supplied
O~ -O~ ~-
M8 x 1.25 x 60 Special Hex Head Screw 5/16" Lock Washer
1 Supplied 4 Supplied
(~=~.%I.. @ @:l'~;)'
M8 x 1.25 x 20mm Carriage Head Bolt 5/16" Flat Washer
2 Supplied 3 Supplied
[:?] ~ia;~ -0 ~
0" ~ ~
5/16" Internal/External Lock Washer
2 Supplied
.D n ~6Skew Lock Clip \
4 Supplied 0
..Support Arm Spacer
1 Supplied 1
--

INTRODUCTION
This Installation Manual provides all the information you require to install your system. The instructions are fairly simple,
providing step-by-step instruction for system installation. However, it will require skills in construction, wiring and
assembly to correctly complete the installation.
~-
WARNING: All satellite dish systems must be properly grounded. National and local electrical codes may
require you to ground the dish directly and to insert a grounding block in the coaxial cables running from the
dish to the receiver inside the building. Before beginning installation, carefully read the section on grounding
the dish.
ASSEMBLY TOOLS REQUIRED
This installation requires you to:
.Use hand tools such as a hand drill
.Determine whether water pipes, electrical wiring or gas lines are close to the installation area
.Route coaxial cable through walls and under floors
.Use a compass, protractor and carpenter's level
.Use a ladder to climb structures
.Know your local and national grounding codes
If you feel you do not have the experience to perform these tasks, contact your satellite retailer to arrange for installation.
You will need the following tools:
.Ratchet Wrench (3/8"Drive) .Carpenter's Level
.#2 Phillips Screwdriver .Compass
.13mm Hex Wrench, open or combination end .Protractor
.Electric Drill and Bits .13mm Socket
.10mm Socket .10mm Hex Wrench
BOLT TORQUE
GRADE 8.8 (8G) -GOLD COLOR
'~~~'ftft~-- M6 M8 M10 M12 M16 M20
\.~~~~~~~~~) 9.5 24 43 79 195 353
N-m N-m N-m N-m N-m N-mi
APPLY 24 N-m (18 ft.-lbs.) 7 18 32 58 144 260
OF TORQUE TO M8 BOLT ft-ibs. ft-ibs. ft-ibs. ft-ibs. ft-ibs. ft-ibs.
NOTE: TORQUE FOR M8 ROUND HEAD, SQUARE NECK BOLT IS 16.3 N-m (12 ft-lbs.)
Your 75cm Elliptical Dish Kit comes with the following components:
..75cm Az/EI Clamp
.1.968" diameter Mount Assembly Feed Support
.Universal Mount Hardware
Assembly
75cm Antenna ~~:~ ~~t;~~~t Ic =~- -I
Arm IL ========== =:J I
2

-~-".._~~~~ ~,~~
DISH ASSEMBLY
Step 1: To avoid losing any hardware components, FIG. A
select a clear area on the ground for dish ~
assembly. J :t Qet2
Step 2: On the Universal Mount, insert the (2) 20 mm
Carriage Head Bolts (Mast Adjusting Bolts),
through the mast and the curved slot of the
mount (Figure A).
Step 3: Attach the dish to the Clamp Mount Assembly
using the (2) 91 mm and (2) 56mm long es
Carriage Head Bolts (Antenna Mounting Bolts-
Painted Head), (4) Skew Lock Clips, (4) Lock
washers and (4) Nuts (see Figure B). Before
tightening the (4) bolts, refer to Skew Setting
Chart on Page 8 & 9 for the correct skew setting
for your geographic location. Note: Install Tooth Washer
Note: For single feed systems, tighten and torque the 4 between mount base
bolts now as further adjustment will not be required. and Flat Washer (2 areas) 5/16 Flat W,asher
20mm Carriage Head Bolt
Step 4: Pre-route the RG6 Coaxial Cable through the 5/16 Tooth Washer
Feed Support Arm then attach the Feed Elastic Nut (2 areas)
Support arm to the dish using the 60mm Screw
Bolt, 5/16 FlatWasher, Spacer and Nut, making
sure the Feed Support Arm and Spacer Sleeve
are positioned as shown in Figure C. Clip
Important: Installation of the Spacer is mandatory to FIG. B 91mm Bolt (2 Upper areas)
maintain rigidity. Ensure you tighten the Feed Support 5/16 Lock Washer Nut
Arm securely.
Skew
Alignment
FIG. C Mark75cm Reflecto"'.,..
91 mm Long Bolt Clip
5/16 Lock Washer Nut Clip
(2 areas at top) 56mm Bolt Azimuth
(2 Lower areas)- Clamp Bolts
5/16 Lock Washer Nut
56mm Short Bolt (
..5/16 Lock Washer
(2 areas at bottom
\ For convenience, insert
Slot is on / ~ and route RG6 coaxial
underside of cable before installing
feed support Spacer Spacer in feed support
arm 5/16 Flat Washer arm
60mm Hex Head Screw 3

.~o_- -~= -~.
LOCATING THE SATELLITE ti
Step 1: Determine the direction in which to point the dish. Refer Azimuth
to the Satellite Alignment Chart on Page 8 & 9, Record
value below.
"Initial Setting" starting reference from the Locator Chart :
Azimuth Elevation Skew
Set during Az/EI -
Mount Attachment _..~i,:'.; -~-':::::::::::,-~
th 0, h .-". :;\,'.. ,--,--'
to e IS ".'~, ,"'1::"-' r.
"':::~"
Step 2: Use a compass to determine roughly where to point
your dish.
Step 3: Choose a dish installation location with a clear line of
sight to the satellite based on the settings you recorded Elevation
earlier. There should be no trees, buildings or other
obstructions between the dish and the satellite. Do you
have a clear line of sight to the satellite?
.If YES, go to Step 4 and continue with the installation,
.If NO,find another location. ~'~_..\
~ 7"\
...
...
: y\.
NOTE: To ensure an accurate compass reading, stay away from \,t~
large metal objects. To double-check accuracy, take multiple read-
ings several feet apart.
Step 4: At the dish install site, hold a compass level and still in
the palm of your hand, When the needle stops rotating
(dark half of the needle always points north), slowly
rotate the body of the compass so that the "N" marking Skew
l is aligned with the dark half of the needle, Locate the -,-,,-,-,tick mark on the compass edge corresponding to the
SAT azimuth number you wrote down earlier. This is the
direction in which to point your dish to receive signals. '.
TIP: Use a stick or other distant object to mark the "initial setting"
compass azimuth direction for SAT. Figure D).
Step 5: Estimate the satellite elevation (angle) settings you
recorded earlier, using a protractor (see Figure E),
Check any obstructions at that elevation. If there are
obstructions, then select an alternate location for the
dish. FIG.D
IMPORTANT: When evaluating the install location, make sure
there are no trees, branches or objects visually obstructing the
dish and the general direction of the satellite. Also, keep in
mind that trees grow up and outward and may eventually block Ifyou live in
the signal. Western USA,
900 ~ the satellite will be
600 to the Southeast
FIG. E /
I
I 300
/ Ifyou live in Eastern USA,
@I " the satellite will be to the
'.." 00 Southwest
Co ~
4

ATTACHING THE DISH
Level NotLevel
Step 1: Ensure mast is plumb before drilling any holes. Hold FIG. F @
the Universal Mount in place on the mounting area.
Use a carpenter's level to plumb the antenna mast's Use bubble level
straight section. If the bubble levels (horizontal and ~o.plum~ m~stso
..It ISvertical Inall
vertical) are not centered, rotate the mast (In the directions
curved slot) until it is plumb. Then lock it in place by
securely tightening the Mast Adjusting Bolts (see
Figure F).
IMPORTANT: Initially finding the correct satellite signal and
turning to the satellite will be more difficult if the mast is not
plumb. Ensure the mast is plumb. ved
Step 2: Drill holes in the structure on which you are mounting t
the dish to match the holes in the base of the
Universal Mount.
Step 3: Secure the Universal Mount with appropriate surface
screws (not included). Check the mount for movement. FIG. G
An improperly secured mount will reduce signal recep- ~Iamp Edge
tion and reliability at a later date. ~~ J
"~'-:'~~~Step 4: Slide the Dish/Clamp Mount Assembly onto the mast ...,by loosening the (2) Azimuth Clamp Bolts (see Figure
B) and the Elevation Pivot Bolt just enough to slide the Usetheclampedge,
.." notthenutorL-Bracketto
assembly until It makes contact with the Elevation settheelevation.(Forexample,
Pivot Bolt (see Figure G). Tighten the Elevation Pivot :~~~f~i~~{e,theelevation
Bolt just enough to hold it in place on the mast. Elevation
~PivotBoltStep 5: FEED ASSEMBLY/MOUNTING: Assemble LNBFs to 0
Terminal by clamping Top and Bottom Brackets ,
...Elevation Elevation
around Waveguide portion of LNBFs and securing Indicator Locking Bolt
with (4) M6 X 16mm Hex Bolts and Lock Nuts. ~o Elevationfine-tuning
adjustment
CAUTION: Brackets must be assembled with Brakcet
marked "TOP" as shown in Fig. I. TheEI.evationIndi,catorispartiallyhidden
from view by the fIne-tunIng adjustment bolt
and is to the left of the elevation locking bolt.
Slide LNBF to position tight against Brackets as shown ElevationLockingBolt
in Fig. H. Tighten bolts. Attach Assembly to Terminal
with (2) #10 x .625 Phillips Head Screws. Fully tighten
Screws to hold Center LNBF in place. Install #10 x .625 LNBFtightagainstbracket
Phillips Head Screw in bottom of Terminal into Feed
Support Arm and tighten Screw. LNBF
#10 x .625
PhillipsHead
Screw(3) Bottom
Bracket
M6x16mm
HexHead
Bolts and
LockNuts(4) rminal
#10 x ,625
Top PhillipsHead
Bracket Screw(3)
FIG.I FIG.H 5
:
--"~"' , ," ~ ;.-.

Step 6: INITIAL ELEVATION SETTING: loosen the (2) FIG. J
Elevation Locking Bolts sufficiently about 1 to 2-turns
from tight on either side of the Clamp Mount Assembly.
Then using the Fine Tuning Elevation Adjustment Bolt ~~
carefully adjust the dish elevation to the setting you
recorded earlier. Tighten the (2) Elevation Locking Bolts
and re-check the dish elevation setting to ensure the
setting has not changed. (See Figure G).
Step 7: INITIAL AZIMUTH SETTING. Using your compass, point
the Feed Support Arm in the direction corresponding to
the azimuth setting (see Figure J). Draw a vertical mark
overlapping the Clamp Mount Assembly and the mast.
This mark will provide you with the approximate starting
reference point when you're ready to find and tune to the ~satellite. ~, ~..
~ Co'
Step 8: THE FINAL SKEW ADJUSTMENT: Loosen the (4) Skew
Adjustment Bolts on either side of the Clamp mount
Assembly (see Figure B). Adjust the Skew Alignment Mark
with the scale indicator using the SAT B skew setting you
recorded earlier. Finally, lock it in place by securely tighten-
ing the (4) Skew Adjustment Bolts.
IMPORTANT: When the skew adjustment is first set to 90°,
it allows you to more accurately set the initial azimuth set-
ting visually by using the feed support arm to aim the dish.
IMPORTANT: Do not make any further adjustments to the ",;.,
Skew Setting from this point onward. '...1 :' ii'"
Step 9: Connect one end of the RG6 coaxial cable to the LNBF. To i" ,
install Weather Cap, gently bend the cable to carefully fit
the Weather Cap onto the LNBF. Avoid sharp bends to the
bl ;", c " "
ca e. c.,." ,. '.
,; Ii"
Step 10: Before beginning the Tuning to the Satellite process, now '.1\[" k:i.!';'c
is a good opportunity to sufficiently loosen the (2) 1..,i .,,;( 1
'- c
azimuth clamp bolts, the elevation pivot bolt and the (2)
Elevation Locking Bolts and allow the dish to naturally ,,:i;;Mt\
settle on the dish pole. While moving the dish back and ",":;T"
forth on the pole, slowly and evenly torque all AzimuthClamp Bolts, Elevation Pivot Bolt and Elevation Locking \. '" "'
Bolts. Eventually tighten all bolts to allow the Azimuth and i ,1\;
Elevation Clamp assembly to be firmly secured on the jJ~'.;~ "
pole. The dish should not be able to be rotated on the \ "CI";);l)t-:::(,
pole with both hands. This step will be helpful in minimiz- , ~¥"rc'J
~..c r
ing dish movement after tuning. "',;, ." :;
;" ,. .':, ,'.
Step 11: FINE TUNING: Follow instructions in the Satellite
Receiver Manual or use signal strength measuring device
for final adjustments to obtain maximum antenna perfor-
mance. Rotate antenna and Az-EI cap, pointing to the cor-
rect compass reading that was recorded earlier. Slowly
sweep the antenna in azimuth until a signal is found. If
desired signal is notfound, increase or decrease the ele-
vation setting (in 1/2° increments) and repeat the azimuth
sweep. Alternate between elevation and azimuth fine tun-
ing to reach maximum signal strength until no further
improvement isdetected. Tighten and torque all hardware,
referring to the Torque Chart on Page 1.
6I"", "
" ,r..!I
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i
~-c ~,-

GROUNDING
General Grounding Requirements for Outdoor Unit
Refer to National Electric and Local Codes for complete requirements.I
I
i Attach ground wire to
~/ antenna mast mount
bracket ground block
(See Figure 1) and run
as straight as possible
to ground electrode per
/ *NEC Sections 810 &250
Point to entry to house
Connect to ground electrode per
*NEC Sections 810 and 250
1250122.501200 LATITUDE 0 65'
117.5' 1150 112.5' 110' 0
107.5 105' 102.5' 100' 97.5' 95' 92.5'
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"\'S'111118.. DBSANTENNA/MOUNT/LNB -
LIMITED TWELVE (12) MONTH WARRANTY
This equipment is warranted to be free from defects in material and workmanship under normal use and service.
~':, The manufacturer shall repair or replace defective equipment, at no charge, or at its option, refund the purchase
i~ price, if the equipment is returned not more than twelve (12) months after shipment. Removal or reinstallation of
~ equipment and its transportation shall NOT be at the cost of the manufacturer except the manufacturer shall return
repaired or replaced equipment freight prepaid.
This Warranty shall not apply to equipment which has been repaired or altered in any way so as to affect its stability
.,;~ or durability, or which has been subject to misuse, negligence or accident. This Warranty does not cover equipment
!'~ which has been impaired by severe weather conditions such as excessive wind, ice, storms, lightning, or other
" natural occurrences over which the manufacturer has no control, and this Warranty shall not apply to equipment which
has been operated or installed other than in accordance with the instructions furnished by the manufacturer.
Claimants under this Warranty shall present their claims along with the defective equipment to the manufacturer
immediately upon failure. Non-compliance with any part of this claim procedure may invalidate this warranty in whole
or in part.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER AGREEMENTS AND WARRANTIES, ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED IN DURATION
TO THE DURATION OF THIS WARRANTY. THE MANUFACTURER DOES NOT AUTHORIZE ANY PERSON TO
ASSUME FOR IT THE OBLIGATIONS CONTAINED IN THIS WARRANTY AND THE MANUFACTURER NEITHER
ASSUMES NOR AUTHORIZES ANY REPRESENTATIVE OR OTHER PERSON TO ASSUME FOR IT ANY OTHER
LIABILITY IN CONNECTION WITH THE EQUIPMENT DELIVERED OR PROVIDED.
IN NO EVENT SHALL THE MANUFACTURER BE LIABLE FOR ANY LOSS OF PROFITS, LOSS OF USE,
INTERRUPTION OF BUSINESS, OR INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY KIND.
In no event shall the manufacturer be liable for damages in an amount greater than the purchase price of the equipment.
Some states do not allow limitations on how long an implied warranty lasts, or allow the exclusion or limitation of
incidental or consequential damages, so the above limitations or exclusions may not apply to you.
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