Chicago Electric 92476 User manual

PORTABLE POWER SYSTEM W/LAMP
Model 92476
OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit ourWeb site at: http://www.harborfreight.com
TO PREVENT SERIOUS INJURY,
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
Copyright©2004 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
®

SKU 92476 For technical questions, please call 1-800-444-3353. PAGE2
PRODUCT SPECIFICATIONS
SAVETHIS MANUAL
You will need this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep
your invoice with this manual. Write the invoice number on the inside of the front cover.
Keep this manual and invoice in a safe and dry place for future reference.
GENERAL SAFETY RULES
IMPORTANT SAFETY INSTRUCTIONS
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed in the following
pages may result in electric shock, fire, and/or serious injury.
SAVETHESE INSTRUCTIONS
UNPACKING
Whenunpacking,checkto makesure alltheparts shownontheProduct Features Listing
on page 7 are included. If any parts are missing or broken, please call Harbor Freight
Tools at the number shown on the cover of this manual as soon as possible.
WARNING!
Item Description
Electrical
Requirements Voltage Input: 120VAC / 60Hz / Rechargeable. Initial Charge Time: 25 Hours (using 120VAC Adapter).
Subsequent Charge Time: 20 Hours (using 12VDC Cigarette Lighter Plug).
Subsequent Charge Time: 22 Hours (using 120VAC Adapter).
Voltage Output: 3VDC / 6VDC / 9 VDC / 12 VDC.
12VDC Fuse Type: 10 AMP Plastic Push-In.
3VDC, 6VDC, & 9VDC Fuse Type: 1 AMP Glass.
12VDC Cigarette Lighter Plug Fuse Type: 5 AMP Glass.
Light Bulb Type: 12VDC / 5 Watts.
Accessories 120VAC Adapter / 12VDC Cigarette Lighter Plug / Shoulder Strap.
Weight 7.60 Pounds.

SKU 92476 For technical questions, please call 1-800-444-3353. PAGE3
3. Keep bystanders, children, and visitors away while operating power
equipment. Distractions can cause you to lose control. Protect others in the
work area.
PERSONAL SAFETY
1. Stay alert. Watch what you are doing, and use common sense when
operating power equipment. Do not use power equipment while tired or
under the influence of drugs, alcohol, or medication. A moment of
inattention while operating power equipment may result in serious personal injury.
2. Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in moving parts.
3. Avoid accidental starting. Make sure the Power Switch of the Power
System is in its“OFF” position before plugging a power tool or appliance
into its Output Sockets. Plugging in with the Power Switch “ON” invites
accidents.
4. Do not overreach. Keep proper footing and balance at all times. Proper
footing and balance enables better control of the Power System in unexpected
situations.
5. Use safety equipment. Always wear ANSI approved safety impact eye
goggles when using the Power System.
TOOL USE AND CARE
2. Do not operate power equipment in explosive atmospheres, such as in the
presence of flammable liquids, gases, or dust. Power equipment creates
sparks which may ignite flammables.
1. Keep your work area clean and well lit. Cluttered benches and dark areas
invite accidents.
WORK AREA
1. Do not force the equipment. Use the correct equipment for your
application. The correct equipment will do the job better and safer at the rate for
which it is designed. Do not use small equipment, tools, or attachments to do the
work of larger industrial equipment, tools, or attachments. Do not use this
product for a purpose for which it was not intended.

SKU 92476 For technical questions, please call 1-800-444-3353. PAGE4
2. Do not use the Power System if its diagnostic LED Display does not work
properly. Any equipment with faulty controls is dangerous and must be
replaced.
3. Before making any adjustments, changing accessories, or storing the
Power System, make sure its Power Switch is in its“OFF”position. Such
preventive safety measures reduce the risk of starting the equipment accidentally.
4. Store idle equipment out of reach of children and other untrained persons.
Power equipment is dangerous in the hands of children and untrained users.
5. Maintain equipment with care. Do not use damaged equipment. Tag damaged
equipment “Do not use” until repaired.
6. Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the Power System’s operation. If
damaged, have the Power System serviced before using. Many accidents are
caused by poorly maintained equipment.
7. Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one Power System may become
hazardous when used on another Power System.
SERVICE
1. Equipment service must be performed only by qualified repair personnel.
Service or maintenance performed by unqualified personnel could result in a risk
of injury.
2. When servicing equipment, use only identical replacement parts. Follow
instructions in the “Inspection, Maintenance, And Cleaning” section of this
manual. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of electric shock or injury.
SPECIFIC SAFETY RULES
1. Maintain a safe working environment. Keep the work area well lit. Make sure
there is adequate surrounding workspace. Always keep the work area free of
obstructions, grease, oil, trash, and other debris. Do not use the Power System
in areas near flammable chemicals, dusts, and vapors.
2. Maintain labels and nameplates on the Power System. These carry important

SKU 92476 For technical questions, please call 1-800-444-3353. PAGE5
information. If unreadable or missing, contact Harbor Freight Tools for a replace-
ment.
3. To avoid electrical shock, never use the Power System in the rain. Never
allow water or other liquids to leak inside the Body, Outlets, or Light Lens of the
Power System.
4. Do not pull or carry the Power System by its 120 VAC Adapter Cord or
12VDC Cigarette Lighter Plug Cord, or pull the cords around sharp corners
or edges. Keep the cords away from heated surfaces.
5. Avoid unintentional starting. Make sure you are prepared to begin work
before turning on the Power Switch of the Power System.
6. Do not stand on the Power System. Standing on the Power System may cause
it to tip, resulting in personal injury and/or product damage.
7. Never leave the Power System unattended when its Power Switch is left in
the“ON” position. Make sure the Power Switch is in its “OFF” position before
leaving.
8. Make sure to read and understand all instructions and safety precautions
as outlined in the manufacturer’s manual for the products for which the
Power System will power.
9. Never attempt to use the Power System to jump start a vehicle.
10. Make sure to turn off the Power Switch of the product to be powered before
making cable connections.
11. Replace Fuses on the Power System only with those of identical rating.
12. For best performance, do not use more than one Output at a time, not to
exceed 10 AMPs for the 12 VDC Output or 1 AMP for the 3VDC, 6VDC, or
9VDC Outlets.
13. Do not expose the Power System to extreme heat or cold.
14. Use the Power System only to power those devices whose voltage match
those of this unit.
15. Avoid working alone. If an accident occurs, an assistant can bring help.
16. WARNING! Lead acid batteries generate hydrogen gas during normal
operation, and even more gas is generated when the battery is charging. Hydro-

SKU 92476 For technical questions, please call 1-800-444-3353. PAGE6
SAVETHESE INSTRUCTIONS
23. WARNING! The warnings and precautions discussed in this manual
cannot cover all possible conditions and situations that may occur. It must be
understood by the operator that common sense and caution are factors which
cannot be built into this product, but must be supplied by the operator.
22. WARNING! People with pacemakers should consult their physician(s)
before using this product. Electromagnetic fields in close proximity to a heart
pacemaker could cause interference or failure of the pacemaker. In addition,
people with pacemakers should adhere to the following: Avoid operating power
equipment alone. Don’t use a power equipment with the power switch(es) locked
on. Properly maintain and inspect all power equipment before use to avoid elec-
trical shock.
21. WARNING! The user should never attempt to replace the internal
Battery. Battery replacement should only be done by a qualified service
technician.
gen gas is explosive, poisonous to breathe, and highly flammable. Only charge a
battery in a well ventilated area.
17. Always wear eye protection. When working on or around lead acid batteries,
always wear ANSI approved safety impact eye goggles.
18. Use the Power System in a well ventilated area. If necessary, wear
an ANSI approved breathing respirator to avoid hydrogen gas fumes.
19. Proper Battery Care: Battery leakage may occur under extreme usage or
temperature conditions. If Battery fluid comes in contact with skin, wash with
soap and water and rinse with lemon juice and vinegar. If the fluid comes into
contact with the eyes, flush with water for several minutes and contact a doctor
immediately. Never burn the Battery, as it can explode in a fire. Do not charge
the Power System with a leaking Battery. Contact local solid waste authorities for
instructions on correct disposal or recycling of the Battery.
20. Always recharge the Battery when Power System performance begins to
diminish. Severe heat is most destructive to the Battery. The more heat
generated, the faster the Battery loses power. A Battery that gets too hot can be
permanently damaged. Never over-discharge the Battery by using the Power
System while its performance is decreasing. Never attempt to discharge the
Battery by continuing to use the Power System. When theYELLOW Light illu-
minates on the Power System, turn off the Power System, recharge the
Battery, and use the fresh Battery for optimal performance.

SKU 92476 For technical questions, please call 1-800-444-3353. PAGE7
PRODUCT FEATURES
1
23
4
567
8
9
10
11
12
1314
15
FIGURE A
1. POWER INPUT
2. POWER SWITCH
3. LED PANEL
4. 12 VDC OUTPUTS
5. 3 VDC OUTPUT
6. 6 VDC OUTPUT
7. 9 VDC OUTPUT
8. 3VDC, 6 VDC, 9VDC OUTPUT FUSE
9. CARRYING STRAP
10. EMERGENCY LIGHT
11. 12 VDC OUTPUT FUSE
12. 12 VDC CIGARETTE LIGHTER PLUG
13. 12 VDC CIGARETTE LIGHTER PLUG FUSE
14. CAP
15. 120 VAC ADAPTER

SKU 92476 For technical questions, please call 1-800-444-3353. PAGE8
To ChargeThe Battery:
1. The internal Battery of the Power System requires charging before use.
2. The
initial charge requires 25 hours charge time using the accessory 120
VAC Adapter (15). Periodically, check the progress of the charge. Never leave
the Power System unattended for the entire charging period. Do not overcharge
the Battery, as damage to the Battery and/or 120 VAC Adapter will occur.
3. Subsequent charges require 22 hours charge time using the 120VAC
Adapter (15) or 20 hours charge time using the 12 VDC Cigarette Lighter
Plug (12). Do not overcharge the Battery, as damage to the Battery and/or 120
VAC Adapter or 12VDC Cigarette Lighter Plug will occur.
4. To charge the Battery using the 120VAC Adapter (15), turn the Power Switch
(2) to its “CHARGE” position. Insert the Charging Plug of the Adapter into the
Power Input (1) located on the right side of the Power System. Plug the Adapter
into a 120 volt, grounded, electrical outlet. The RED Light on the LED Display (3)
will illuminate, indicating that charging is in progress. The Power System will be
fully charged when the RED Light automatically shuts off and both the top and
bottom GREEN Lights illuminate. Then, turn the Power Switch to its “OFF”
position.
5. Once fully charged, disconnect the 120 VAC Adapter (15) from its electrical outlet.
Then disconnect the Charging Plug of the Adapter from the Power Input (1) on
the right side of the Power System. NOTE: The temperature of the Battery and/
or 120 VAC Adapter may increase slightly during use and shortly after use, which
is normal. The Battery may not accept a full charge if it is charged immediately
after use. Allow the Battery to cool to room temperature before recharging for
best results.
6. To charge the Battery using the 12VDC Cigarette Lighter Plug (12), turn the
Power Switch (2) to its“CHARGE” position. Insert the 12 VDC Cigarette Lighter
Plug into a 12 VDC cigarette lighter receptacle. Then, insert the other end of the
12 VDC Cigarette Lighter Plug into the Power Input (1) located on the right side of
the Power System. The RED Light on the LED Display (3) will illuminate, indicat-
ing that charging is in progress. The Power System will be fully charged when the
RED Light automatically shuts off and both the top and bottom GREEN Lights
illuminate. Then, turn the Power Switch to its“OFF” position.
7. Once fully charged, disconnect the 12 VDC Cigarette Lighter Plug (12) from the
12 VDC cigarette lighter receptacle. Then, disconnect the other end of the 12
VDC Cigarette Lighter Plug from the Power Input (1) on the right side of the
Power System.
OPERATING INSTRUCTIONS

SKU 92476 For technical questions, please call 1-800-444-3353. PAGE9
8. IMPORTANT: When the YELLOW Light illuminates on the LED Display (3),
immediately turn off the Power System and recharge the Battery. Operating the
Power System with the YELLOW Light illuminated may result in damage to the
Battery. (See Figure B.)
9. NOTE: The Lights on the LED Display
(3) indicate the following:
(See Figure B.)
FIGURE B To Power 12VDCTools And Appliances:
1. The Power System may be used to power various 12VDC small power tools and
appliances (i.e., 12 VDC drills, screwdrivers, cellphones, televisions).
2. To power a 12VDC power tool or appliance, insert the 12 VDC Cigarette Lighter
Plug (12) into a 12 VDC Output (4). Insert the other end of the 12 VDC Cigarette
Lighter Plug into the power input of the tool or appliance. Then, turn the Power
Switch (2) to its “ON” position. (See Figure A.)
3. When finished using the 12 VDC tool or appliance, unplug the 12 VDC Cigarette
Lighter Plug (12) from the 12 VDC Output (4). Unplug the other end of the
12 VDC Cigarette Lighter Plug from the power input of the tool or appliance.
Then, turn the Power Switch (2) to its “OFF” position. (See Figure A.)
4. As soon as possible, recharge the Power System.
To Power 3 VDC, 6 VDC, And 9 VDCTools And Appliances:
1. Determine what voltage your tool or appliance operates on.
2. Use a dual modular connection cord (not included) to attach the tool or appliance
to either the 3 VDC Output (5), 6 VDC Output (6), or 9VDC Output (7). NOTE: a
dual modular connection cord may be purchased at your local electronics
supplier, if one is not included with the tool or appliance. (See Figure A.)
3. CAUTION! Make sure to use the correct Power System Output (5, 6, 7) to
power those devices whose voltage match those of the Output.
To OperateThe Emergency Light:
The Power Switch (2) controls the Emergency Light (10). Turn the Power Switch
to its“ON” position to turn on the Emergency Light. Turn the Power Switch to its
“OFF” position to turn off the Emergency Light. (See Figure A.)
GREEN - FULL CHARGE (ON)
RED - CHARGING
YELLOW - LOW BATTERY
GREEN - CHARGING (FULL)

SKU 92476 For technical questions, please call 1-800-444-3353. PAGE10
INSPECTION, MAINTENANCE, AND CLEANING
1. WARNING! Before performing any inspection, maintenance, or cleaning
procedures, make sure the Power Switch (2) is in its “OFF” position. Such
preventive safety measures reduce the risk of starting the equipment acciden-
tally.
2. Before each use: Inspect the general condition of the Power System. Check for
misalignment or binding of moving parts, cracked or broken parts, leaking Bat-
tery, damaged electrical cables, and any other condition that may affect its safe
operation. If a problem occurs, have the problem corrected before further use.
Do not use damaged equipment.
3. To replace the 3 VDC, 6 VDC, 9 VDC Output Fuse (8): The type of Fuse is 1
AMP, Glass. To replace, unscrew and remove the Fuse Cap. Then, remove the
old Fuse. Install a new Fuse, and replace the Fuse Cap. (See Figure A.)
4. To replace the 12 VDC Output Fuse (11): The type of Fuse is 10 AMP, Push-
In, Plastic. To replace, pull the old Fuse out of its receptacle, and insert a new
Fuse in its receptacle. (See Figure A.)
5. To replace the 12 VDC Cigarette Lighter Plug Fuse (13): The type of Fuse is
5 AMP, Glass. To replace, unscrew and remove the Cap (14). Then, remove the
old Fuse. Install a new Fuse, and replace the Cap. (See Figure A.)
8. CAUTION! All maintenance, service, or repairs not listed in this
manual are only to be attempted by a qualified service technician.
PLEASE READTHE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT
HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR
DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE
UNDERTAKEN BY CERTIFIED AND LICENSEDTECHNICIANS, AND NOT BYTHE BUYER. THE BUYER
ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL
PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION
OF REPLACEMENT PARTS THERETO.