CIM ME2000 User manual

REV. 01.2013

ME2000 – Operators Manual
Page 2 of 91
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MF GROUP S.p.A. - CIM
Via Serra, 2 - Calderara di Reno
40012 BOLOGNA - Italy
Tel [phone] Fax [phone] www.cimitaly.it
©Copyright 2008 All rights reserved
Reproduction, Modification, complete or partial
translation of this manual is strictly forbidden
without prior written approval of MF GROUP S.p.A
IMPORTANT:
MF GROUP S.p.A. cannot be held responsable
for any errors or damages caused by the use of
Supplies or spare parts not specifically approved
or guaranteed by MF GROUP S.p.A - CIM
‘METAL EMBOSSER’ is a registered trade mark by MF GROUP S.p.A. - CIM

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INDEX
0. FOREWORD .................................................................................................................................................6
0.1 USING THE WORKSHOP MANUAL ....................................................................................................7
0.1.1 Importance of the manual ...........................................................................................................7
0.1.2 Conserving the manual ...............................................................................................................7
0.1.3 Consultation the manual .............................................................................................................7
0.1.4 Symbols used in the manual..…………………………………………………………………………8
0.2 PROCEDURE FOR UPDATING MANUAL IN CASE OF MODIFICATION TO MACHINE…………..10
0.3 ORDER ORIGINAL REPLACEMENT PARTS……………...……………………....…………………….10
1. GENERAL INFORMATION..........................................................................................................................11
1.0 GENERAL INFORMATION………………………………………………………………………………......12
1.1 ELECTRICAL SPECIFICATION…………………………………………………………….………..….......12
1.2 EQUIPMENT CLASSIFICATION AND STANDARD REFERENCE………………………………..…….13
1.3 PHYSICAL ENVIRONMENT AND OPERATING CONDITIONS.…………………………………..…….13
1.4 DIMENSIONS AND WEIGHT…………………………………………………………………………….......13
1.5 EMBOSSING CAPACITY………………………………….……………………………………………........13
1.6 CAUTIONS…..…………………………………………………………………………………………….......14
1.7 ENVIRONMENTAL RECOMMENDATIONS…………………………………………………….....………15
1.8 SAFETY INSTRUCTIONS……..……………………………………………………………………………..16
1.9 DECLARATIONS OF CONFORMITY……………………………………………………………………….18
1.10 DIRECTIVE WEEE..………………………………………………………………………………………......19
2. UNPACKING………………………………………………………………………………………………………..20
2.0 UNPACKING………………………………………………………………………………………………….21
3. INSTALLATION.. ………………………………………………………………………………………………......22
3.1 CHECKING THE ACCESSORIES......………………………………………………………………….......23
3.2 ELECTRICAL CONNECTIONS..…………………………………………………………………………….24
3.3 CHOOSING THE WORKING PLACE…...…………………………………………………………….........24
3.4 ADVISE AND CARE DURING THE INSTALLATION…………………………………………………......25
3.5 SWITCHING ON AND CONTROLLING THE DISPLAY……………......…………………………………26
4. OVERALL DESCRIPTION..………………………………………………………………………………………..27
4.1 OVERALL PARTS DESCRIPTIONS……………..………………………………………………………….28
4.1.1 The top door……...……………………………………………………………………………...…….28
4.1.2 Safety mushroom pushbutton (emergency stop)…….………………………………………........28
4.1.3 The console.……………………………………………………………………………………….......29
4.1.4 The indicator lamps………..………………………………………………………………………….29
4.2 DIFFERENCE BETWEEN MANUAL (1000) AND AUTOMATIC (2000) MODELS……………………30
4.3 STORED CONFIGURATION AND REPLACING LITHIUM BATTERY………………………………….31

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5. HOW TO PRODUCE ONE CARD………………………………………………………………………………..32
5.0 HOW TO PRODUCE ONE CARD...……………………………………………………………………......33
5.1 SETTING THE MACHINE………….....................................................................................................33
5.1.1 Automatic (2000) version...…………………………………………………………………………..34
5.1.1.1 Loader adjustment…………………………………………………………………………………..34
5.1.1.2 Unloader adjustment………………………………………………………………………………..34
5.1.1.3 Unloader lift adjustment…………………………………………………………………………….35
5.1.1.4 Unloader ajector adjustment……………………………………………………………………….35
5.1.2 Manual (1000) version………………………………………………………………………………...35
5.1.2.1 Loader/unloader adjustment……………………………………………………………………….35
5.1.3 Embossing pressure adjustment…...….…………………………………………………………….36
5.2 SWICHING ON THE MACHINE…..………………………………………………………………………….37
5.3 INSTALL THE SOFTWARE “SWORD”……………..……………………………………………………….38
5.4 RUN THE PROGRAM AND PRODUCE ONE CARD……………………………..……………………….39
6. MAINTENANCE..……………………………………………………………………………………………………41
6.1 SCHEDULED LUBRIFICATION……..………………………………………………………………………42
6.2 RECOMMENDED LUBRICANTS……………………………………………………………………………42
6.3 GENERAL MAINTENANCE BY THE OPERATOR……………………………………………………......43
6.3.1 Trolley-Truck Oiling……...…………………….………………………………………………….......43
6.3.2 Plate loader oiling…….………………...…………………………………………………………......43
6.4 TECHNICAL MAINTENANCE……………….….……………………………………...…………………….44
6.4.1 Oiling the Jaws…………………………………………………………………………………………44
6.4.2 Unloader lifter…………………………………………………………………………………………..44
6.4.3 Lubricating the motor pulley bearing…………………………………………………………………45
6.5 SAFETY INTERLOCK SWITCH FUNCTIONAL TEST……………………………..……………………...45
7. TROUBLE SHOOTING..……………………………………………………………………………………….......46
7.1 ERROR MESSAEGES AND PROBLEM SOLVING……………………………………………………......47
A. THE MACHINE’S SET UP…………………….……………………………………………………………...……49
A.0 SETUP PROCEDURE…………….………………………………………………………………………….50
A.1 KEYBOARD DESCRIPTION……......……………………………………………………………………….50
A.2 MENU DESCRIPTION…………………………….………..………………………………………………...52
A.2.1 Modifying the parameters………………………………………………………………………………52
A.3 GENERAL PROGRAMMING OF THE MACHINE……...…………………………………………………54
A.4 CONFIGURATION PARAMETERS…...……………………………………………………………………56
A.5 SERIAL PORT PROGRAMMING………………...…………………………………………………………57
A.6 MECHANICAL PARAMETRS ADJUSTMENT...………………………………………………………......58
A.7 PROTOCOLS SETTINGS…………..………………………………………………………………………..59
A.8 PASSWORD………………………………………………………………………………………………......62
A.9 EMBOSSING CONFIGURATION...…………………………………………………………………….......63
A.10 KEYPAD LCD SETTING…………………………………………..…………………………………………64
A.11 RESET OF PARAMETERS………….………………………………………………………………………66
A.12 DISPLAYING THE COUNTERS……..…………………………………………………………………......67
A.13 CARD TEST LIST…………………………………………………………………………………………….68
A.14 RESET OF THE MACCHINE..………………………………………………………………………………68

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B. HOW TO UPDATE THE FW..……………………………………………………………………………………..69
B.1 INTRODUCTION….………………………………………………………………………………………......70
B.2 CONNECTION PROCEDURE……………………………………………………………………………….70
B.3 SOFTWARE……………………………………………………………………………………………………70
B.4 FIRMWARE UPDATING PROCEDURE………………….……………………………………………......72
C. LCD EDIT…………………………………………………………………………………………………………….73
C.1 LCD EDIT AVAILABILITY………………………………………………………………………………........74
C.2 ENABLING THE OFF-LINE MODE……………………………………………………………………........74
C.3 FORMAT MENU…………………………………………………………………………………………........75
C.4 FORMAT CHANGE………………….………………………………………………………………….........75
C.5 EMBOSS DATA ENTRY…………….……………………………………………………………………….76
C.6 EDIT EMBOSSED CARDS….……………………………………………………………………………….77
C.7 FORMAT – GENERAL……………………………………………………………………………………….78
C.8 SETTING UP A FORMAT…..………………………………………………………………………………..82
C.9 DESIGNING INDIVIDUAL FIELDS….………………………………………………………………...…….87
C.10 STORNIG THE FORMAT…………………………………………………………………………………….90

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ME2000 – Operators Manual
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0.1 USING THE WORKSHOP MANUAL
0.1.1 Importance of the manual
This manual contains the instruction for putting into service, using and maintenance of the METAL
EMBOSSING SERIES, AUTOMATIC (METAL EMBOSSER 2000) and MANUAL (METAL
EMBOSSER 1000).
Before to install and put into service the machine we recommended that you carefully read al the
instruction in this manual, with particular reference to chapters 1, 2 and 3, as the effectiveness of any
servicing operation depends on the correct and methodical application of the information contained
herein.
If you run into difficulties or set back, MF GROUP S.p.A. – CIM will be happy to provide you with the
necessary advice and assistance. MF GROUP S.p.A. – CIM declines any liability for any injury or
damage resulting form incorrect or unsuitable operations.
MF GROUP S.p.A. – CIM reserves the right to make any modifications aimed at improving its products
without prior notification.
Please ensure that any amendments or updates you may receive are kept the original version of this
manual.
0.1.2 Conserving the manual
Do not tear or remove pages from the manual, or overwrite any parts of the manual for any reason.
Keep the manual in safe place protected form excess heat and humidity.
0.1.3 Consultation the manual
This manual comprises:
COVER PAGE IDENTIFYING THE TYPE OF PRODUCT
TABLE OF CONTENTS
INSTRUCTIONS AND/OR NOTES ON THE PRODUCT
The INSTRUCTIONS AND/OR NOTES ON THE PRODUCT define the safe working practices, correct
procedures and skill required to service the machine correctly.
Please note that some of the illustrations in the manual, which are included to help you identify the parts
described in the text, show standard engines and therefore may differ in some details with respects to the
product in your possession.

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0.1.4 Symbols used in the manual
The Safety symbols and notices shown below are used throughout this manual to draw the reader’s
attention to the hazards associated with particular procedures and operations which could result in
damage to the machines or personal injury, or to indicate good working practices.
The same warning symbols are also placed on the machine to indicate dangerous areas.
MEANING OF THE SYMBOLS
GENERAL OPERATIONAL NOTE
PAY ATTENTION TO THE SYMBOLS
AND TO THE INSTRUCTIONS IN THE
ADJACENT TEXT.
Safety notice (rectangular): you must use the protection shown in the notices when carrying out the
operation in question to avoid risk of personal injury.
PROTECT YOUR HANDS (WEAR GLOVES)
PROTECT YOUR EYES (WEAR SAFETY GOGGLES)
PROTECT YOR HEARING (HEAD PHONES)
Danger warning sings (triangular): General warning of risk of personal injury or damage to the product:
CAUTION! GENERAL DANGER
CAUTION! HIGH TENSION
CAUTION! HIGH TEMPERATURE HAZARD

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CAUTION! RISK OF CRUSHING
CAUTION! MOVING MACHINE COMPONENTS
Prohibition notices (circular) denoting operations which are expressly prohibited to avoid rick of personal
injury.
THE OPERATION INDICATED IN THE TEXT IS STRICTLY PROHIBITED
IT IS STRICTLY PROHIBITED TO CARRY OUT MAINTENANCE WORK IN THE
PRESENCE OF MOVING PARTS
IT IS STRICTLY FORBIDDEN TO REMOVE THE SAFETY PROTECTION. THESE
SAFETY GUARDS SHOULD BE REMOVED ONLY BY SPECIALISED AND
AUTHORIZED TECHNICAL PERSONS WHO HAVE TAKEN CARE TO ADOPT ALL
SECURITY MEASURES TO AVOID ANY RISK OF DANGER AND INJURY.
EARTHED CABLES
THIS SYMBOL INDICATES GROUND REFERENCE POINT.

ME2000 – Operators Manual
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0.2 PROCEDURE FOR UPDATING MANUAL IN CASE OF MODIFICATIONS TO MACHINE
If the MACHINE or MANUAL are MODIFED in any way, an UPDATE will be sent for insertion into the
Manual.
0.3 ORDER ORIGINAL REPLACEMENT PARTS
To help us provide a fast and efficient service, always specify the following information when ordering
replacement parts:
- METAL EMBOSSER type as indicated on nameplate;
-Serial number as indicated on nameplate and stamped on crankcase;
- Quantity of each item required.
- Code of required part.