Cisco ASR1004 - ASR 1004 Modular Expansion Base User manual

QUICK START GUIDE
Cisco ASR 1004 Router
1 Documentation and Resources
2 Prepare for Installation
3 Rack-Mount the Router
4 Connect the Router to the Network
5 Start the System
6 Configure the Router
7 After Installation

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1 Documentation and Resources
Documentation for the Cisco 1000 Series Aggregation Services Routers documentation is online with the exception of the
regulatory compliance and safety documentation and the Cisco 1000 Series Aggregation Services Routers documentation flyer.
For detailed hardware installation instructions, refer to the online Cisco Series 1000 Aggregation Services Routers Hardware
Installation Guide. Refer to the following documentation for installation and replacement of parts (including shared port
adapters) and regulatory compliance information:
•Shared port adapter documentation—See the Cisco ASR 1000 Series Aggregation Services Routers SIP and SPA Hardware
Installation Guide
•Configuration documentation—See the Cisco ASR 1000 Series Aggregation Services Routers Software Configuration Guide
Document Revision History
The Document Revision History table below records technical changes to this document.
Documentation Survey
Suggest ways Cisco technical documentation can be improved and better serve your needs. Participate in the Technical
Documentation Ideas forum.
Obtaining Documentation and Submitting a Service Request
For information on obtaining documentation, submitting a service request, and gathering additional information, see the
monthly What’s New in Cisco Product Documentation, which also lists all new and revised Cisco technical documentation, at:
http://www.cisco.com/en/US/docs/general/whatsnew/whatsnew.html
Subscribe to the What’s New in Cisco Product Documentation as a Really Simple Syndication (RSS) feed and set content to be
delivered directly to your desktop using a reader application. The RSS feeds are a free service and Cisco currently supports RSS version
2.0.
Document Version Date Change Summary
OL-15412-05 November 2010 Updated document with the Cisco ASR1000-ESP40 and Cisco
ASR1000-SIP40 support on the Cisco ASR 1004 Router with IOS XE
software RLS3.2S.
OL-15412-04 February 2009 Added Cisco ASR1000-RP2 to the Cisco ASR1000 platform (for
details see Cisco ASR 1000 Series Aggregation Services Routers
Hardware Installation Guide)
OL-15412-03 November 2008 Improved the two-minute window allotted time to replace a power
supply. You now have up to a maximum of five minutes to replace a
power supply.
OL-15412-02 September 2008 Added Cisco ASR1000-ESP20 support information.
OL-15412-01 April 2008 This is the first version of this document.

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2 Prepare for Installation
This section contains information about tools and parts, warnings, site preparation information, and information for
rack-mount and equipment shelf or tabletop installation.
Warning Only trained and qualified personnel should install, replace, or service this equipment. Statement 1030
Before beginning this router installation, read the Regulatory Compliance and Safety Information for the Cisco 1000 Series
Aggregation Services Routers document.
Site Preparation and Unpacking
•Lift the router safely out of the packing container.
•Ensure the power service at the site is suitable for the router you are installing.
•Check the packing slip to ensure that all the proper components are present.
•Locate and have accessible the Site Log for recording information about this installation.
Tools and Parts
Use the following list of tools and parts as a checklist for preparing to install the Cisco ASR 1000 Series Aggregation Services
Router:
•ESD-preventative wrist strap
•AC power cord
•Appropriate cables to connect the router to the network and to the console terminal
•Tape measure and level
•Screwdrivers: Number 2 Phillips screwdriver and 3/16-inch flat-blade screwdriver
•Grounding lug and wires
•The rack-mount and cable-management kit:
– Four 19-inch rack-mount (front and rear rails) and two cable-management brackets
– Three sets of screws: one set for front rack-mount brackets, another set for rear rack-mount brackets, and a set for the
cable management brackets (package with four screws).
Prepare for Equipment Shelf or Tabletop Installation
For a equipment shelf or tabletop installation, verify the following before installing the router:
•The router is off the floor and has adequate ventilation.
•An adequate chassis ground (earth) connection exists for the router.
•The router has at last 3 inches (7.62 cm) of clearance at the inlet and exhaust vents (sides of router).
•The router has 19 inches (48.3 cm) clearance at the front and rear to allow for filed-replaceable unit replacement or
installation, or to access cables or equipment.
•The shared port adapter filler panels are installed if a shared port adapter is not installed. The slots must not be empty.

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Prepare for Rack-Mount Installation
Before you begin the rack-mounting tasks:
•Decide whether or not you want to front- mount or rear-mount the chassis
•Decide whether or not you want to attach cable-management brackets to your chassis.
Note If you install cable management brackets, make certain that you use the specified rack-mount ear holes as stated in
the procedure.
•Decide if a two-post or four-post rack-mount will be used
3 Rack-Mount the Router
This section provides information for rack-mounting the router.
Attach the Rack-Mount Brackets—Chassis Front-Mounted
Figure 1 Front Rack-Mount Brackets for the Cisco ASR 1004 Router
To install the rack-mount brackets on a Cisco ASR 1004 Router for a front rack-mount configuration, follow these steps:
Step 1 Locate the threaded holes in the front sides of the chassis.
Step 2 Align the rack-mount bracket to the side of the router. Depending on which set of rack-mount bracket holes you choose
to use to attach the rack-mount bracket to the router, the chassis will either be recessed in the rack or protrude from
the rack.
Step 3 Position the front rack-mount bracket top hole with the chassis first top hole behind the side vent holes as shown in
Figure 1.
Step 4 Insert and tighten the screws on one side.
Step 5 Repeat Step 1 through Step 4 on the other side of the chassis. Use the black screws to secure the rack-mount brackets
to the chassis.
1Front rack-mount bracket 3Chassis side vent holes
2Front rack-mount bracket screws 4Front rack-mount bracket and ear holes
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Step 6 To install the Cisco ASR 1004 Router in an equipment rack, see “Four-Post Rack Installation” section on page 6 or
“Two-Post Rack Installation” section on page 8.
Note If you install cable management brackets, make certain that the chassis is mounted in the equipment rack first.
Attach the Rack-Mount Brackets—Chassis Rear-Mounted
To install the rack-mount on a Cisco ASR 1004 Router for a rear rack-mount configuration, follow these steps:
Step 1 Locate the threaded holes in the rear sides of the chassis. Make certain that you hold the rear rack-mount bracket with
the ear facing outward and towards the rear of the chassis. Align the rack-mount bracket to the side of the router.
Step 2 Position the rear rack-mount bracket top hole with the chassis second top hole in from the back (See Figure 2).
Figure 2 Attaching the Rear Rack-Mount Brackets to Cisco ASR 1004 Router
Step 3 Insert and tighten the screws. After the bracket is secured to the side of the chassis, slide the two remaining components
into the side rack-mount bracket.
Step 4 Repeat Step 1 through Step 3 on the other side of the chassis. Use the screws on each side to secure the rear rack-mount
brackets to the chassis.
This completes the procedure for attaching rear rack-mount brackets to the chassis. Continue on to installing the chassis in a
rack.
1Rear rack-mount bracket ear and holes 3Rear rack-mount bracket components that slide into rear
bracket which is attached to the chassis
2Rear rack-mount bracket (first bracket to attach to
chassis)
4Rear rack-mount bracket screws
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Four-Post Rack Installation
This section describes the types of racks used for rack-mounting the chassis.
Figure 3 Installing the Cisco ASR 1004 Router in a Four-Post Rack
Note Because the rack-mount brackets support the weight of the entire chassis, be sure to use all screws to fasten the two
rack-mount brackets on the chassis to the rack posts.
Note We recommend that you allow at least 1 or 2 inches (2.54 or 5.08 cm) of vertical clearance between the router and any
equipment directly above and below it.
To install the chassis in the rack, complete the following steps:
Step 1 Make sure the rack brakes are locked or the rack is stabilized. Mount the chassis by securing the rack-mount brackets
to two posts or mounting strips in the rack using the screws provided.
Step 2 On the chassis, ensure that all screw fasteners on the installed components are securely tighten.
Step 3 Make sure that your path to the rack is unobstructed. If the rack is on wheels, ensure that the brakes are engaged or
that the rack is otherwise stabilized. See the next sections on the types of racks you can use to install the chassis.
Step 4 (Optional) Install a shelf in the rack to support the Cisco ASR 1004 Router.
1Equipment rack rear rail 3Front rack-mount bracket and ear holes
2Chassis rear rack-mount bracket and ear holes 4Equipment rack front rail
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Step 5 Lift the chassis into position between the rack posts (requires two people).
Step 6 Align the mounting bracket holes with the rack post holes and attach the chassis to the rack. At this point, if there is a
third person, then that person can insert the screws while the other two people hold that chassis in place, unless the
chassis is resting on a shelf.
Step 7 Position the chassis until the rack-mounting flanges are flush against the mounting rails on the rack.
Note To allow space to attach the cable management brackets to the chassis in the rack easily, make certain that you use
the rack-mount bracket ear holes specified in the next steps.
Step 8 Hold the chassis in position against the mounting rails and follow these steps:
Tip Insert the bottom screw first and then the second screw at the top of the chassis diagonally from the bottom screw. This
helps secure the chassis in place while you insert the other screws.
a. Insert the bottom screw into the third hole up from the bottom of the rack mount ear and use a hand-held screwdriver
to tighten the screw to the rack rail.
b. Insert the top screw into the third hole down from the top of the rack mount ear and tighten the screw to the rack rail.
c. Insert a screw in the middle of the rack-mount bracket on both sides of the chassis.
d. Repeat these steps for the other side of the chassis.
Note As a result of using the specified rack-mount bracket ear holes, the cable management bracket can be easily attached
to the rack-mount bracket when the chassis is in the rack.
This completes the procedure for installing the chassis in the four-post rack. Proceed to the “Attach the Cable-Management
Bracket” section on page 9 to continue the installation.

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Two-Post Rack Installation
The Cisco ASR 1004 Router can be installed in a two-post rack, either 19 inch or 23 inch.
Note Inner clearance (the width between the inner sides of the two posts or rails) must be at least 19 inches (48.26 cm). The
height of the chassis is 1.73 inches (4.39 cm). Airflow through the chassis is from front to back.
Figure 4 Installing a Cisco ASR 1004 Router in a Two-Post Rack
Caution If you are using a two-post rack secure the rack to the floor surface to prevent tipping and avoid bodily injury and
component damage.
Step 1 Position the chassis so the front is closest to you and lift it carefully into the rack. To prevent injury, avoid any sudden
twists or moves.
Step 2 With at least two people, slide the chassis into the rack, pushing it back until the brackets meet the mounting strips or
posts on both sides of the rack.
Step 3 Position the chassis until the rack-mounting flanges are flush against the mounting rails on the rack.
Note To allow space to attach the cable management brackets to the chassis in the rack easily, make certain that you use
the rack-mount bracket ear holes specified in the next steps.
1Rack-mount bracket ear and holes 2Rack equipment rail
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Step 4 Hold the chassis in position against the mounting rails and follow these steps:
a. Insert the bottom screw into the third hole up from the bottom of the rack mount ear and use a hand-held screwdriver
to tighten the screw to the rack rail (see Figure 4).
Tip Insert the bottom screw first and then the second screw at the top of the chassis diagonally from the bottom screw. This
helps secure the chassis in place while you insert the other screws.
b. Insert the top screw into the third hole down from the top of the rack mount ear and tighten the screw to the rack rail.
c. Insert a screw in the middle of the rack-mount bracket on both sides of the chassis.
Step 5 Repeat these steps for the other side of the chassis.
Note As a result of using the specified rack-mount bracket ear holes, the cable management bracket can be easily attached
to the rack-mount bracket when the chassis is in the rack.
This completes the procedure for installing the chassis in a two-post rack. Proceed to the “Attach the Cable-Management
Bracket” section on page 9 to continue the installation.
Attach the Cable-Management Bracket
The cable management brackets mount to each rack-mount bracket on the chassis to provide cable management to both sides
of the chassis (parallel with card orientation). These brackets are screw mounted to the rack-mount brackets to allow easy
installation and removal of cables.
The cable management brackets for the Cisco ASR 1004 Router contain three independent cable management “U” type features
with four screws and provides cable dressing of each card module slots. For the ASR 1000 Series SPA interface, these brackets
work in tandem with shared port adapter product feature cable management device to allow installation and removal of adjacent
cards without the need to remove cables.
Note Make certain that the cable management bracket “U” type feature is facing upwards when you attach it to the chassis.
Follow these steps to attach the cable-management brackets to both sides of the Cisco ASR 1004 Router in the rack:
Step 1 Align the cable-management bracket to the rack-mount bracket on one side of the Cisco ASR 1004 Router. The cable
management bracket aligns to the top hole of the chassis rack-mount bracket.
Step 2 Using a Phillips screwdriver, insert the screw through cable-management bracket and into the chassis rack-mount and
tighten the screw.
Note Use the package of screws that came with your chassis containing four screws (two for each bracket).

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Figure 5 Attaching the Cable-Management Bracket to the Cisco ASR 1004 Router
Step 3 Using the bottom rack-mount ear hole, insert the screw through cable-management bracket and into the chassis
rack-mount (see Figure 5). Figure 4 shows the cable-management brackets attached to the chassis in a rack.
Step 4 Using a Phillips screwdriver and the cable management screw, thread and tighten the screw to the cable-management
bracket
Step 5 Repeat steps one through four for the other side of the Cisco ASR 1004 Router.
This completes the procedure for installing the cable-management bracket on a Cisco ASR 1004 Router for a front rack-mount
configuration.
Chassis Ground Connection Installation
Before you connect power or turn on power to your router, you must provide an adequate chassis ground (earth) connection
for the chassis ground connectors are provided on each Cisco ASR 1004 Router. The chassis ground connector is located on the
side of the Cisco ASR 1004 Router.
The following tools, equipment, and supplies necessary to connect the system ground to the chassis:
•Phillips screwdriver
•Dual-lug chassis ground component
•Grounding wire
Figure 6 shows the location of the dual ground lug on the rear of the of Cisco ASR 1004 Router.
1Cable-management bracket screws 3Chassis front rack-mount bracket ear
2Cable-management bracket
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Figure 6 Chassis Ground Lug Location on the Cisco ASR 1004 Router
Use the following procedure to attach the grounding lug to the chassis ground connector on your chassis:
Step 1 Use the wire stripper to strip one end of the AWG #6 wire approximately 0.75 inches (19.05 mm).
Step 2 Insert the AWG #6 wire into the wire receptacle on the grounding lug.
Step 3 Use the crimping tool to carefully crimp the wire receptacle around the wire; this step is required to ensure a proper
mechanical connection.
Step 4 Attach the grounding lug with the wire on the left to avoid having the grounding wire overlapping the power supply.
Figure 7 shows how to attach the grounding screws.
Figure 7 Attaching a Grounding Lug to the Cisco ASR 1004 Router Chassis Ground Connector
1Chassis ground connector on the Cisco ASR 1004 Router
1Chassis earth ground studs and lead wire 3Earth ground connector on the chassis
2Grounding screws 4Earth ground symbol
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Step 5 Locate the chassis ground connector on the side of your chassis.
Step 6 Insert the two screws through the holes in the grounding lug.
Step 7 Use the Number 2 Phillips screwdriver to carefully tighten the screws until the grounding lug is held firmly to the
chassis. Do not overtighten the screws.
Step 8 Connect the opposite end of the grounding wire to the appropriate grounding point at your site to ensure an adequate
chassis ground.
This completes the procedure for attaching a chassis ground connection. Go to the “Connect the Router to the Network” section
on page 12 for information on attaching cables.
4 Connect the Router to the Network
This section provides information about cables and ports and attaching the router to the network.
•Console and Auxiliary Port Cable Connections, page 12
•Management Ethernet Port Cable Connection, page 13
•Connect the Shared Port Adapter Cables, page 14
•Install Cables in the Cable-Management Bracket, page 14
Console and Auxiliary Port Cable Connections
This section describes how to attach a cable to the console or auxiliary ports on the Cisco ASR 1004 Router. The Cisco ASR1004
Router uses RJ-45 ports for both the auxiliary port and console port to attach a modem or console terminal.
The console DCE-mode port connects a console terminal and a DTE-mode auxiliary port connects a modem or other DCE device
to your router.
Note Both the console and the auxiliary ports are asynchronous serial ports; any devices connected to these ports must be
capable of asynchronous transmission. (Asynchronous is the most common type of serial device; for example, most
modems are asynchronous devices.)
Step 1 Before connecting a terminal to the console port, configure the terminal to match the router console port as follows:
9600 baud, 8 data bits, no parity, 1 stop bits.
Figure 8 Cisco ASR1000 Route Processor Console and Auxiliary Port Connectors
1CON—console port 2AUX —auxiliary port
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Step 2 After you establish normal router operation, you can disconnect the terminal.
Note For console and auxiliary port pinouts, see Appendix A in the Cisco ASR 1000 Series Aggregation Services Routers
Hardware Installation and Initial Configuration Guide.
Management Ethernet Port Cable Connection
Before you can use the console interface on the router using a terminal or PC, you must perform the following steps:
Step 1 Configure your terminal emulation software with the following settings:
•9600 bits per second (bps)
•8 data bits
•No parity
•1 stop bit
•No flow control
Note For information about how to change the default settings to meet the requirements of your terminal or host, refer
to the Cisco IOS Terminal Services Configuration Guide.
Step 2 Connect a terminal or PC to the console port using one of the following methods:
a. To connect to the console port using the cable and adapters provided in the accessory kit that shipped with your Cisco
ASR 1000 Series Router:
– Place the console port mode switch in the in position (factory default).
– Connect to the port using the RJ-45-to-RJ-45 cable and RJ-45-to-DB-25 DTE adapter or using the
RJ-45-to-DB-9 DTE adapter.
Figure 9 Cisco ASR1000 Route Processor ENET Management Port Connector
1MGMT ETHERNET— Ethernet management port 2Cable-management bracket and ‘U” feature device
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C/A
A/L
C/A
A/L
SPA-4XOC3-POS
STATUS
0
1
2
3
C/A
A/L
C/A
A/L
C/A
A/L
C/A
A/L
SPA-4XOC3-POS
STATUS
0
1
2
3
C/A
A/L
C/A
A/L
C/A
A/L
C/A
A/L
BITS CON AUX
CARRIER
LINK
MGMTETHERNET
DISK
HD
USB
DF
01
1
2
2

14
Step 3 Insert an Ethernet RJ-45 cable into the MGMT ETHERNET port.
Step 4 Insert the other end of the RJ-45 cable to your management device or network.
Step 5 Configure to a fixed speed through the command line interface (CLI) commands.
Connect the Shared Port Adapter Cables
The instructions for connecting the cables for the shared port adapter installed in the Cisco ASR 1004 Router are contained in
the Cisco ASR 1000 Series Aggregation Services Routers SPA and SIP Hardware Installation Guide. The Cisco ASR 1004
Router supports Cisco ASR1000-SIP10, Cisco ASR1000-SIP20, and Cisco ASR1000-SIP40.
Install Cables in the Cable-Management Bracket
No specific card level cable management will be provided on the SIP carrier cards. SPAs utilize the SPA cable management
brackets that are provided with each SPA as part of their accessory kits. Cables coming off the front side of the SPAs and SIPs
utilize the chassis level cable management brackets provided on the chassis rack mount brackets (see Figure 9).
To secure shared port adapter interface cables and input or output cables connected to the Cisco ASR 1004 Router, follow these
steps:
Step 1 When installing the network interface cables, route the cables up to and through the cable-management bracket ‘U’
device. If you are using very thin cables that slip through the bracket openings, insert nylon cable ties through the holes
in the bracket and wrap them around the cables to secure them.
Step 2 Route the excess cable out through either end of the bracket, coil it, and secure it to the rack using nylon cable ties or
some other mode of attachment.
Step 3 It might be necessary to bundle longer cables to avoid tangling them. Do this at the cable-management bracket or at
the rack, but leave enough slack in the cables to remove processor modules and change cables as required. Also, do not
block the power supply air vents with cables.
This completes the procedure for installing the cables using the cable-management bracket.
Proceed to the “Start the System” section on page 14 to complete the installation.
5 Start the System
Before you start the system, you must connect power to it.
Connect AC Power to the Router
This section provides information about installing an AC power supply in the Cisco ASR 1004 Router.
Warning Never install an AC power module and a DC power module in the same chassis. Statement 1050 .
Warning Installation of the equipment must comply with local and national electrical codes. Statement 1074
Step 1 Insert an AC power supply in power supply Slot 0 or power supply Slot 1 until it is full seated.

15
Step 2 Tighten the captive installation screws.
Step 3 Insert the AC power cable into the power supply inlet.
Step 4 Plug the power supply cable into the power source.
Step 5 The power supply LEDs light when power is supplied to the router.
Figure 10 Cisco ASR 1004 Router AC Power Supply
Note Shielded cables must be used to connect to the DB-25 alarm connector on both the AC and DC power supplies, in order
to comply with FCC/EN55022/CISPR22 Class A emissions requirements.
Step 6 Turn the power supply Standby switch to On (|) position.
This completes the procedure for connecting AC-input power.
Connect DC Power to the Router
This section provides instructions for installing the DC power supply into the Cisco ASR 1004 Router. Read the safety warnings
and important notices before you begin.
Warning Installation of the equipment must comply with local and national electrical codes. Statement 1074
Warning Never install an AC power module and a DC power module in the same chassis. Statement 1050
1AC power supply Standby switch 4AC power supply fan
2AC power supply LEDs 5AC power inlet
3DB-25 Alarm connector 6AC power supply handle
280184
OUTPUT INPUT
FAIL OK OK
FAN
100V-240V~ 12A-5A
50-60Hz ALARMS
60V
1A MAX
OUTPUT INPUT
FAIL OK OK
FAN
100V-240V~ 12A-5A
50-60Hz ALARMS
60V
1A MAX
1 2
34
6
5

16
Warning When installing or replacing the unit, the ground connection must always be made first and disconnected last.
Statement 1046
Warning This equipment must be grounded. Never defeat the ground conductor or operate the equipment in the absence of
a suitably installed ground conductor. Contact the appropriate electrical inspection authority or an electrician if
you are uncertain that suitable grounding is available. Statement 1024
Warning This unit might have more than one power supply connection. All connections must be removed to de-energize the
unit. Statement 1028
Warning This product relies on the building’s installation for short-circuit (overcurrent) protection. Ensure that the
protective device is rated not greater than: AC power supplies 20 A and DC power supplies 40 A. Statement 1005
Before you begin, read these important notices:
•The color coding of the DC-input power supply leads depends on the color coding of the DC power source at your site.
Typically, green or green/yellow is used for ground (GND), black is used for -48V on negative (–) terminal and red is used
for RTN on the positive (+) terminal. Make certain the lead color coding you choose for the DC-input power supply matches
lead color coding used at the DC power source.
•For DC input power cables, select the appropriate wire gauge based on the National Electrical Code (NEC) and local codes
for 60-amp service at nominal DC input voltage (–48/–60 VDC). Three pairs of cable leads, source DC (–) and source DC
return (+), are required for each power distribution unit (PDU). These cables are available from any commercial cable
vendor. All input power cables for the chassis should have the same wire gauge and cable lengths should match within 10
percent of deviation.
Each DC input power cable is terminated at the PDU by a cable lug. The cable lugs must be dual-hole, and have a 45-degree
angle tongue. They must be able to fit over #10 power terminal stud.
Note DC input power cables must be connected to the PDU terminal studs in the proper positive (+) and negative (–)
polarity. In some cases, the DC cable leads are labeled, which is a relatively safe indication of the polarity. However,
you must verify the polarity by measuring the voltage between the DC cable leads. When making the measurement,
the positive (+) lead and the negative (–) lead must always match the (+) and (–) labels on the PDU.
•An earth ground cable is required for each DC PDU. We recommend that you use at least 6-AWG multistrand copper wire.
This wire is not available from Cisco Systems; it is available from any commercial cable vendor.

17
Figure 10 shows the DC power supply for the Cisco ASR 1004 Router.
DC Power Supply for the Cisco ASR 1004 Router
Note Shielded cables must be used to connect to the DB-25 alarm connector on both the AC and DC power supplies, in order
to comply with FCC/EN55022/CISPR22 Class A emissions requirements.
The Cisco ASR1004 has two of the same type power supplies in power supply Slot 0 and power supply Slot 1.
Caution Before you connect DC-input power, you must install the DC power ground leads to the DC power supply.
Caution To make sure that the equipment is reliably connected to earth ground, follow the grounding procedure
instructions.
Obtain these necessary tools and equipment:
•Number 2 Phillips screwdriver
•A 3/16-inch flat-blade screwdriver
Installing the DC Ground Lugs
To install the grounding lugs on the DC power supply, follow these instructions. Figure 11 shows the location of the DC power
supply grounding stud.
1DC power supply terminal block and plastic cover 5DC power supply earth ground symbol
2DC power supply LEDs 6DC power supply On (I)/ Off (O)
3DB-25 alarm connector 7DC power supply handle
4DC power supply fan
280185
OUTPUT INPUT
FAIL OK OK
FAN
60V
1A MAX
OUTPUT INPUT
FAIL OK OK
FAN
60V
1A MAX
12
345
67

18
Figure 11 DC Power Supply Grounding Stud Location and Connection on the Cisco ASR 1004 Router
Step 1 Make certain that the chassis ground is connected before you begin installing the DC power supply.
Step 2 Locate the ground stud on the DC power supply for the GND connection which must be installed first and replace the
ground stud components in the following order:
b. Washer
c. Grounding lug with wire
d. Kepnut screw
Step 3 Tighten the Kepnut screw to complete the installation. Figure 11 shows the installed DC power supply ground stud.
Step 4 Ground the other end of the grounding wires to an appropriate grounding point at your site.
Step 5 Repeat Steps 2 through Step 4 on the second DC power supply.
Wiring the DC-Input Power Source
Note The color coding of the DC-input power supply leads depends on the color coding of the DC power source at your site.
Typically, green or green/yellow is used for ground (GND) on the power supply. Negative –48V black is on negative (–)
terminal and red is used for RTN on the positive (+) terminal. Make certain the lead color coding you choose for the
DC-input power supply matches lead color coding used at the DC power source.
Step 1 Make sure the power switch circuit breaker is in the Off position.
Step 2 Locate and remove the plastic cover from the terminal block.
1DC power supply grounding stud 3DC power supply chassis grounding stud location
2Grounding stud screws 4Earth ground symbol
280034
3
4
21

19
Figure 12 Cisco ASR 1004 Router DC Power Supply Terminal Block
Caution Before you continue to install the terminal block wires, stop and perform Step 3 to prevent any contact with metal
lead on the ground wire.
Step 3 You must wrap the positive and negative cables with sleeving. Take each ground wire and cover the area from the lug
to the wire with heavy shrink sleeving.
Step 4 Insert the positive and negative cables. Replace the ground lug with cable in the following order:
a. Ground lug with negative wire
b. Washer
c. Kepnut screw
Step 5 Tighten the Kepnut screw and repeat the same steps for the positive ground stud and wire.
Step 6 Replace the terminal block plastic cover and tighten the screw. The plastic cover is slotted and keyed to fit correctly
over the terminal block.
Caution Secure the wires coming in from the terminal block so that they cannot be disturbed by casual contact. There are
hooks located on the base of the DC power supply to secure the ties to.
Step 7 Use tie wraps to secure the wires, so that the wires are not pulled from the terminal block by casual contact. The DC
power supply has tie-wrap tabs to aid in securing the wires. Make sure the tie wrap allows for some slack in the ground
wire.
1Ground lug and positive lead wire 4Washer
2Terminal block and positive stud 5Kepnut screw
3Earth grounding symbol
280187
2
5 4 3
1

20
Step 8 Connect the other ends of the terminal block cables to the site ground connection. Move the circuit-breaker switch to
the On position (|).
This completes the procedure for connecting DC-input power. Your installation is complete. Proceed to the “Start the System”
section on page 14 to start the router.
Note After powering off the router, wait a minimum of 30 seconds before powering it on again.
Verifying Power Supply Operation
Follow this procedure to verify power supply is operating correctly.
Step 1 Check that the power supply LEDs are:
•INPUT OK is green
•FAN OK is green
•OUTPUT FAILED is not illuminated
Step 2 To ensure that the power supply state is OK, type the show platform command. This output sample is from a Cisco
ASR1004 router. The other Cisco ASR1000 routers display similar type of output.
MCP_SCAL_R1#sho plat
Chassis type: ASR1004
The following output displays:
MCP_SCAL_R1#
If the LEDs indicate a power problem or the power supply state is ps,fail, then contact a customer service representatives for
assistance or additional instructions.
Slot Type State Insert Time
1 ASR1000-SIP10 ok 00:03:19
1/1 SPA-8X1GE-V2 ok 00:02:23
2 ASR1000-SIP10 ok 00:03:19
2/0 SPA-1X10GE-L-V2 ok 00:02:22
2/1 SPA-8X1GE-V2 ok 00:02:17
R0 ASR1000-RP1 ok,active 00:03:19
F0 ASR1000-ESP20 ok,active 00:03:19
P0 ASR1004-PWR-AC ok 00:02:50
P1 ASR1004-PWR-AC ps, fail 00:02:50
Slot CPLD Version Firmware
Version
1 07091401 12.2(33r)XN2
2 07091401 12.2(33r)XN2
R0 08060301 12.2(0:0)
F0 08041102 12.2(33r)XN2