Clarke STRONG-ARM CTJ2LP Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
LS0609
2 TONNE LOW PROFILE TROLLEY JACK
MODEL NO: CTJ2LP
PART NO: 7623050

2
INTRODUCTION
Thank you for purchasing this CLARKE 2 Tonne Low Profile Trolley Jack.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.

3
SPECIFICATIONS
Model number CTJ2LP
Part number 7623050
Length (not including handle): 960 mm
Width 350 mm
Height 175 mm
Height of lifting cup (minimum) 80 mm
Height of lifting cup (maximum) 375 mm
Weight 44.5 kg
Rated Load 2 tonne
SAFETY PRECAUTIONS
1. This jack is for lifting only, do not move a load using the jack as a dolly.
2. Always inspect the jack before use. Make sure that all parts are in good
condition and operating smoothly, and that no cracks or distortion is
apparent. If in doubt do not use. Have the parts replaced or consult your
CLARKE dealer.
3. Make sure that the jack is on a firm solid base, and there is no possibility of it
slipping when under load.
4. Make sure the load is taken by the full saddle and that the point of lift on
the load, is of sufficient strength to support the full load adequately.
5. Always use axle stands to stabilise the load once lifted. NEVER work on or
under a load unless it is fully and adequately supported. NEVER rely upon
the jack to hold the load in position.
6. Never push a load off the jack.
7. Ensure that all personnel are well clear of a load being raised, or lowered.
8. NEVER exceed the rated load for the jack (See “Specifications” on
page 3.).
9. Do not use if an oil leak is apparent. Consult your Clarke dealer.

4
PARTS IDENTIFICATION

5
ASSEMBLY
1. Place the two parts of the handle
together and secure together
using the bolts provided.
2. Insert the handle into position and
secure using the small bolts and
washers supplied.
3. Lift off the top cover.
4. Remove the travel plug and
replace with the oil filler plug / air
vent valve supplied.
5. Replace the cover.

6
OPERATION
POSITIONING
Ensure the load is chocked and stable and on firm level ground.
1. Position the jack so that the saddle is directly beneath the lifting point and
that there are no obstacles to prevent a clean lift, also, make sure that all
personnel are well away from the area, before raising the vehicle.
• Consult the vehicle handbook to determine the correct lifting points.
TO LIFT
1. Turn the handle, fully clockwise to close the release valve and pump the
handle up and down to raise the saddle.
• Make sure that the saddle is in full contact with the lifting point and
that there are no obstacles to prevent a clean lift.
2. Place axle stands beneath the vehicle.
• Ensure the axle stands are centred about the support point and
perfectly stable before full weight is taken.
• Ensure that the axle stands are in good condition and fully capable
of supporting the load.
• Ensure that the axle stands cannot move when supporting the load.
• DO NOT jerk the handle, ensure it lowers slowly and under complete
control on to the axle stands which must be correctly positioned and
take the weight evenly.
TO LOWER
1. Lift the vehicle slightly to remove the weight from any supports,
2. Remove any supports from beneath the vehicle.
3. VERY GENTLY turn the handle anticlockwise.
• This action will open the release valve to lower the load.
NOTE: Ensure this operation is carried out under complete control. DO
NOT allow the load to drop suddenly as this could damage
internal components.
4. Remove the jack from beneath the vehicle.
NOTE: The jack may move slightly during operation. It is important
therefore that the immediate vicinity is clean and completely
free from debris.

7
MAINTENANCE
BEFORE USE.
• Check the jack for damage and loose fittings. If in doubt, do not
use. Have damaged parts repaired by your CLARKE dealer.
EVERY 6 MONTHS
• Oil all joints, linkages and front wheel hubs and apply grease to the
castor bearings.
ANNUALLY
• Change the oil once a year, see below.
STORAGE
Store in a dry place, with the ram fully retracted. If stored for long periods,
inspect at least once a year, clean and re-oil. For servicing, contact your
CLARKE dealer, or CLARKE International Service Department.
CHANGING THE OIL
1. Lower the saddle as far as possible.
2. Lift off the cover as shown.
3. Remove the oil filler plug / air vent
valve.
4. Lay the jack on its side to drain the
oil into a suitable container.
5. Dispose of the oil in accordance
with local regulations.
6. Fill with Clarke hydraulic oil
available from your local dealer.
7. Replace the oil filler plug / air vent
valve.

8
TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Jack will not
raise to the full
height
Low Oil Level See “Changing the oil” on page 7.
Jack will not
hold the load
Release valve not
closed
Turn the handle fully clockwise
Pump valves not
seating
Consult your CLARKE dealer
Arm will not
lower
Broken return
Spring
Consult your CLARKE dealer
Lift arm linkage
bent or binding
Consult your CLARKE dealer
Cylinder ram
binding
Consult your CLARKE dealer
Parts Worn Consult your CLARKE dealer
If any of these remedies fail to restore your jack, consult your Clarke dealer
For Spare Parts and Servicing, please contact your nearest dealer, or
CLARKE International, on one of the following numbers.
PARTS & SERVICE TEL: [phone]
PARTS & SERVICE FAX: [phone]

9
EXPLODED DIAGRAM AND PARTS LIST
NO DESCRIPTION PART NO
1Ram Assembly CTJ2LP01
2Front Wheel Assembly CTJ2LP02
3Rear Castor Assembly CTJ2LP03
4Saddle CTJ2LP04
5Oil Filter Plug / Air Vent
Val ve
CTJ2LP05
6Release Valve Assembly CTJ2LP06
7Handle Assembly CTJ2LP07
8Return Spring CTJ2LP08
9Rubber Pad CTJ2LP09

10
DECLARATION OF CONFORMITY

11
NOTES