Clarke CP-6 Installation and operation manual

0906
Part No. 6460200
MODEL Nos. CP-6
Part No. 6462125
6 inch PLANER
6 inch PLANER
OPERATING & MAINTENANCE
INSTRUCTIONS ©

LIST OF CONTENTS
1 x Planer
1 x Fence complete
1 x Dust Extraction Port Extension
1 x Dust Collection Bag
1 x Pushstick
1 x Hose Clip
2
© Copyright CLARKE International. All rights reserved. March, 2001
SPECIFICATIONS
Model ....................................................................................... CP6
Part No ........................................................................................ 6462125
Voltage ....................................................................................... 230 VAC
Power Input ................................................................................ 1100Watts
Maximum Input Current ........................................................... 3.3Amps
Plug Fuse Rating ........................................................................ 13Amps
Maximum Cutter Blade Speed ............................................... 11,000RPM
Weight - unpacked ................................................................... 14.5 Kg
No Load Sound Power Level (measured) ............................. 99.2 dB L wa
Maximum Cutting Depth ......................................................... 2.0 mm
Maximum Machining Width .................................................... 152mm
Dimensions ................................................................................. 693x323x345mm
Please note that the details and specifications contained herein are correct at the time of going to
print. However CLARKE International reserve the right to change specifications at any time without
prior notice. Always consult the machines data bracket
“Waste electrical products should not be disposed of with household waste. Please dispose of at your local recycling facility”.
DECLARATION OF CONFORMITY
We declare that this product complies with the following standards/ directives:
98/37/EC Annex IV • EN 61029-1-2000
Certificate issued by: TUV Rheinland Product Safety GmbH,
Am Grauen Stein, D-51105, Cologne.
Certificate Number: BM60009799 0001
Report Number: 15006194 002
For Product Serial/Batch Number, see product data plate
signed.................................................
1 x 4mm Hex. Wrench
1 x 5mm Flat Washer
1 x 5mm Lock Washer
1 x M5x15 Hex. Socket Head Bolt
1 x Instruction manual
Engineering Manager

Please read these instructions carefully before operating the tool
Thank you for purchasing this CLARKE 6” Planer, designed for DIY use.
Before using the device, please read this manual thoroughly and carefully follow all
instructions given. This is for your own safety and that of others around you, and is also to
help you achieve a long and trouble free service from your new tool.
CLARKE GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period
of 12 months from the date of purchase. Please keep your receipt as proof
of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product
can be returned to us without prior permission.
This guarantee does not affect your statutory rights.
CONTENTS Page
Specifications : .............................................................................................. 2
Guarantee : ................................................................................................... 3
Safety Precautions : ................................................................................. 4&5
Electrical Connections : ............................................................................... 6
Unpacking and Parts ID ............................................................................... 7
Assembly : ...................................................................................................... 7
Operation : ............................................................................................. 8 & 9
Maintenance : ............................................................................................. 10
Parts List and Diagrams : ..................................................................... 12 - 14
Declaration of Conformity : ....................................................................... 15
3

General Safety Precautions
WARNING:
As with all machinery, there are certain hazards involved with their operation
and use. Exercising respect and caution will considerably lessen the risk of
personal injury. However, if normal safety precautions are overlooked or
ignored, personal injury to the operator or damage to property, may result.
1. ALWAYS Learn the machines’ applications, limitations and the specific potential
hazards peculiar to it. Read and become familiar with the entire
operating manual.
2. ALWAYS use a face or dust mask if operation is particularly dusty.
3. ALWAYS check for damage. Before using the machine, any
damaged part, should be checked to ensure that it will operate
properly, and perform its intended function. Check for alignment of
moving parts, breakage of parts, mountings, and any other condition
that may affect the machines’ operation. Any damage should be properly repaired
or the part replaced. If in doubt, DO NOT use the machine. Consult your local dealer.
4. ALWAYS disconnect the tool/machine from the power supply before servicing and
when changing accessories.
5. ALWAYS wear safety goggles, manufactured to the latest European Safety Standards.
Everyday eyeglasses do not have impact resistant lenses, they are not safety glasses.
6. ALWAYS keep work area clean. Cluttered areas and benches
invite accidents.
7. ALWAYS ensure that adequate lighting is available. A
minimum intensity of 300 lux should be provided. Ensure
that lighting is placed so that you will not be working in your
own shadow.
8. ALWAYS keep children away. All visitors should be kept a
safe distance from the work area, especially whilst operating the machine.
9. ALWAYS maintain machine in top condition. Keep tools/machines
clean for the best and safest performance. Follow maintenance
instructions.
10. ALWAYS handle with extreme care do not carry the tool/machine
by its’ electric cable, or yank the cable to disconnect it from the
power supply .
11. ALWAYS ensure the switch is off before plugging in to mains. Avoid accidental starting.
12. ALWAYS concentrate on the job in hand, no matter how trivial it may seem. Be aware
that accidents are caused by carelessness due to
familiarity.
13. ALWAYS keep your proper footing and balance at all
times, don’t overreach. For best footing, wear rubber
soled footwear. Keep floor clear of oil, scrap wood, etc.
4

14. ALWAYS wear proper apparel. Loose clothing or jewellery may
get caught in moving parts. Wear protective hair covering
to contain long hair.
15. ALWAYS use recommended accessories, the use of improper
accessories could be hazardous.
16. ALWAYS remove plug from electrical outlet when adjusting,
changing parts, or working on the machine.
17. NEVER operate machine while under the influence of drugs, alcohol or any medication.
18. NEVER leave machine running unattended. turn power off.
Do not leave the machine until it comes to a complete stop.
19. NEVER force the machine, it will do a better and safer job at
the rate for which it was designed.
20. NEVER use power tools in damp or wet locations or expose
them to rain. Keep your work area well illuminated.
21. DO NOT use in explosive atmosphere (around paint,
flammable liquids etc.). Avoid dangerous environment.
ADDITIONAL PRECAUTIONS FOR PLANERS
1. ALWAYS ensure the cutters are properly secured n the cutter block before use.
2. ALWAYS ensure the cutters are sharp, blunt cutters increase the risk of kick back.
3. ALWAYS switch the machine OFF immediately the task is completed.
4. ALWAYS ensure safety devices etc., are in place and working correctly, if not DO NOT
use the machine until they are.
5. ALWAYS ensure the Dust Port Extension and the Dust Bag is fitted when in use.
6. ALWAYS allow the machine to reach full speed before introducing workpiece.
7. DO NOT use the machine if the electric cable, plug or motor is in poor condition.
8. DO NOT allow the ventilation slots in the machine to become blocked.
9. DO NOT touch the cutter immediately after use, allow time for it to cool.
10. NEVER leave machine running unattended, ALWAYS ensure the machine is switched
off and come to a complete stop before leaving it.
11. NEVER use the machine with any of the guards removed.
12. NEVER attempt to reverse the workpiece towards the infeed.
13. AV O I D accidental starting, by switching off and isolating from the main electrical
supply by removing the plug from the socket.
14. REGULARLY check to ensure the ‘Anti-Kickback fingers operate correctly.
15. IMPORTANT! This machine develops considerable noise, depending upon the material
being planed. ALWAYS use ear defenders
Additionally, please keep these instructions in a safe place for future reference.
5

ELECTRICAL CONNECTIONS
Connect the mains lead to a domestic, 230 volt (50Hz) electrical supply through a fused
good quality 13 amp BS 1363 plug, or a suitable fused isolator switch.
WARNING: THIS APPLIANCE MUST BE EARTHED
IMPORTANT: The wires in the mains lead are coloured in accordance with the following code:
Green & Yellow - Earth
Blue - Neutral
Brown - Live
As the colours of the conductor insulation of this appliance may not correspond with the coloured
markings identifying terminals in your plug, you should proceed to connect as follows:
• The GREEN & YELLOW conductor to the terminal marked with a letter “E” or Earth
symbol ‘ ’ or coloured GREEN or GREEN & YELLOW.
• The BROWN conductor to the terminal marked “L” or coloured RED.
• The BLUE conductor to the terminal marked “N” or coloured BLACK.
If this appliance is fitted with a plug which is moulded on to the electric cable (i.e. non-
rewireable) please note:
1. The plug must be thrown away if it is cut
from the electric cable. There is a
danger of electric shock if it is
subsequently inserted into a socket
outlet.
2. Never use the plug without the fuse
cover fitted.
3. Should you wish to replace a
detachable fuse carrier, ensure that
the correct replacement is
used (as indicated by marking or colour
code).
FUSE RATING
The fuse in the plug must be replaced with one of the same rating (13 amps) and this
replacement must be ASTA approved to BS1362.
If in doubt, consult a qualified electrician. Do not attempt any electrical repairs yourself.
CABLE EXTENSION
Always use an approved cable extension suitable for the power rating of this tool (see
specifications), the conductor size should also be at least the same size as that on the
machine, or larger. When using a cable reel, always unwind the cable completely.
6

UNPACKING and PARTS IDENTIFICATION
ASSEMBLY and INSTALLATION
A - Planer
B - Fence complete
C - Dust Collection Bag
D - Hose Clip
E - 4mm Hex. Wrench
F - 5mm Flat Washer
G - 5mm Lock Washer
H - M5x15 Hex. Socket Head Bolt
J - Pushstick
Not Shown - Dust Extraction Port
Extension
Fig. 1
Fig. 2
Carefully unpack the components and lay them out, checking against the
following list. Should any part be missing or damaged in transit, please contact
your Clarke dealer immediately.
Ensure the planer is located where there is adequate light, and a suitable power
supply. If cable a extension is used, ensure it does not trail along the workshop
floor as this could be extremely hazardous.
There must be sufficient room for the workpiece to move through its entire length.
Similarly, there must be sufficient room so that the operator does NOT need to
stand in line with the wood during the planing process.
The planer may be used as a mobile unit, but for greater stability we recommend
it is bolted to a strong, firm workbench. The dimensions for the mounting holes are
shown below:
Alternatively, mount the planer on a strong piece of plywood of at least 15mm in
thickness, with length 550mm and width 330mm minimum. The plywood platform,
with planer mounted, is then clamped firmly to a workbench when required.
7

8
1. Attaching the Angle Fence
The peg - ‘A’ locates in the slotted
hole - ‘B’. It may be necessary to
screw the peg down a little in order
for the peg to locate properly.
The Hex. socket head screw with
washers (in the bag of loose parts), is
used to secure the fence to the table,
through slot ‘C’, into threaded hole ‘D’.
The fence may be set and locked at
any angle. Use a template or angle
gauge
2. Attach the Dust Collection Bag
Attach the Dust Port Extension to theDust Port, then simply attach the dust bag to
the extension using the hose clip provided.
OPERATION
1. Set the depth of cut, using the Height Adjuster - turn anticlockwise to increase
the cutting depth, clockwise to decrease, using the scale, indicated in Fig. 4,
as a reference. For the initial cut, we recommend a depth of cut of no more
than 1mm.
Fig. 3
Fig. 4
IMPORTANT
The workpiece MUST be free of nails, staples, screws etc.
Inspect thoroughly beforehand

2. Ensure the fence is at the correct angle - for normal planing, this would be 90
degrees. For other angles, use a template or angle gauge for greater accuracy.
3. Slide the cutter guard out of the way and place the workpiece on the table
so that it rests snugly against the fence, with the lead edge a short distance
from the cutter, noting that direction of feed is right to left, looking from the
front of the machine.
4. Slide the cutter guard up to lightly touch the workpiece as shown in Fig.5,
thereby completely covering any exposed cutter. Ensure the guard is as low
as possible.
5. Raise the cover of the ON/OFF switch and press the green ON button, marked
‘I’, and allow the machine to come up to full speed.
6. Applying firm downward pressure, and keeping the workpiece against the
fence, proceed to feed the work over the cutter. Do not feed too quickly
9
Fig. 5
IMPORTANT.
When coming to the end of a piece, ALWAYS use the push stick to finish
This is an important safety point.
7. To switch OFF, simply press the red button marked ‘O’ and close the cover,
ensuring it is properly latched.
When finished, remove all shavings and sawdust from the machine and surrounding
area and dispose of safely - accumulation of dust and shavings is a fire hazard
and should not be allowed to build up.
NOTES :
1. In case of emergency, hit the switch cover firmly and quickly. The cover will
latch down and motor will be switched OFF.
2. The ON/OFF switch is a “No Volts Release” type , so that in the event of a
power failure, the machine will not restart automatically once the power is
restored.
3. When machining long pieces, ensure it is supported as it exits the machine.
4. Always use a push stick when machining short or narrow workpieces.

Cutter Blade Removal
Cutter blades will require sharpening or replacing. Care should be taken at all times
when handling them,, as they are very sharp, even when appearing to be dull.
Blades must always be fitted as a pair, and must be of the same type, only fit blades
recommended by the Clarke International.
First, ensure the machine is switched OFF and isolated from the mains supply.
1. Turn the cutter height adjuster so that it registers zero. i.e turn the knob
clockwise so that the depth of cut, registered on the scale, is zero.
2. Remove the Angle Fence.
3. Raise the Cutter Guard arm.
4. Turn the cutter block to reveal the four screws securing the cutter blade.
5. Undo the 4 hex. socket head screws securing the cutter blade support and
cutter blade, then carefully remove them.
6. Turn the cutter block by 180 degrees and repeat the process.
Fig. 6
MAINTENANCE
Always disconnect the machine from the mains supply before cleaning or
performing maintenance tasks.
This product is designed to operate with minimum of maintenance, however, as
with all power tools, cleanliness is essential in ensuring work is carried out to a
satisfactory standard. Always keep the table free of shavings/dust etc., and clean
the machine thoroughly after use. Use a low pressure air supply to blow dust from
air vents and other parts wherever possible.
Apply a thin film of wax to the table periodically. This will help keep the table
clean and allow workpieces to slide more easily.
Do not use solvents to clean the machine as this could damage plastic
components.
NOTE: It is recommended that sharpening
is done professionally, using a jig, as
blades must be sharpened as a pair to
ensure they are correctly balanced. This
avoids the possibility of vibration due to
unbalanced cutters rotating at speed.
7. Replace in reverse order, and, using a
straight edge, ensure the cutting
edges are level and exactly in line with
the table when they are at 12 o’clock.
Tighten the securing screws taking
care not to overtighten.
10

PARTS LIST
AND
DIAGRAM
IMPORTANT:
The use of parts other than CLARKE replacement parts may result in safety hazards,
decreased tool performance and may invalidate your warranty.
PARTS & SERVICE TEL: [phone]
or e-mail as follows:
PARTS: [email protected]
SERVICE: [email protected]
11

SPARE PARTS DIAGRAM
12

1 Bolt 4 NXCP6001
2 Washer 4 NXCP6002
3 Stowage Bracket 2 NXCP6003
4 Bolt 2 NXCP6004
5 Lock Washer 2 NXCP6005
6 Bolt 2 NXCP6006
7 Lock Washer 2 NXCP6007
8 Side Plate Top 1 NXCP6008
9 Bolt 2 NXCP6009
10 Lock Washer 2 NXCP6010
11 Cover 1 NXCP6011
12 Bolt 2 NXCP6012
13 Side Cover left 1 NXCP6013
14 Screw 2 NXCP6014
15 Washer 2 NXCP6015
16 Hex. Nut 4 NXCP6016
17 Support, left 2 NXCP6017
18 Rubber Foot 4 NXCP6018
19 Bolt 4 NXCP6019
20 Side Cover 1 NXCP6020
21 Lock Washer 3 NXCP6021
22 Nut 3 NXCP6022
23 Rod, down 1 NXCP6023
24 Rod, up 2 NXCP6024
25 Bolt 2 NXCP6025
26 Lock Washer 2 NXCP6026
27 Sleeve 4 NXCP6027
28 Pulley 1 NXCP6028
29 Bolt 1 NXCP6029
30 Side Plate, left 1 NXCP6030
31 Cutting Depth Scale 1 NXCP6031
32 Sliding Block 4 NXCP6032
33 Lock Washer 2 NXCP6033
34 Bolt 2 NXCP6034
35 Support, right 2 NXCP6035
36 Bolt 2 NXCP6036
37 Washer 2 NXCP6037
38 Side Cover, right 1 NXCP6038
39 Bolt 2 NXCP6039
40 Hand Knob 1 NXCP6040
41 Washer 1 NXCP6041
42 Cover 1 NXCP6042
43 Stud 1 NXCP6043
44 Stop Pin 1 NXCP6044
48 Hex. Nut 1 NXCP6048
49 Lock Ring 1 NXCP6049
50 Washer 1 NXCP6050
51 Rear Table Top 1 NXCP6051
52 Arm 1 NXCP6052
53 Hand Knob 1 NXCP6053
54 Cover 1 NXCP6054
55 Stud bolt 1 NXCP6055
56 Guard Bkt. 1 NXCP6056
57 Hand Knob 1 NXCP6057
58 Cutter Guard 1 NXCP6058
59 Washer 1 NXCP6059
60 Bolt 1 NXCP6060
61 Guide Fence 1 NXCP6061
62 Rod, short 1 NXCP6062
63 Fence Support 1 NXCP6063
64 Bolt 1 NXCP6064
65 Bolt 1 NXCP6065
66 Hex. Nut 2 NXCP6066
67 Rod, long 1 NXCP6067
68 Hand Knob 1 NXCP6068
69 Screw 1 NXCP6069
70 Square nut 1 NXCP6070
71 Spindle 1 NXCP6071
PARTS LIST
No. Description Qty Part No. No. Description Qty Part No.
13

72 Bolt 1 NXCP6072
73 Lock Washer 1 NXCP6073
74 Washer 1 NXCP6074
75 Screw 2 NXCP6075
76 Bearing Cap 1 NXCP6076
77 Needle Bearing 1 NXCP6077
78 Drive Shaft 1 NXCP6078
79 Strut 1 NXCP6079
80 Hex. Nut 2 NXCP6080
81 Hex. Nut 2 NXCP6081
82 Bolt 4 NXCP6082
83 Bolt 3 NXCP6083
84 Cutter Block 1 NXCP6084
85 Cutter Blade 2 NXCP6085
86 Blade Support 2 NXCP6086
87 Bolt 8 NXCP6087
88 Chip Collector 1 NXCP6088
89 Hex. Nut 3 NXCP6089
90 Lock washer 3 NXCP6090
91 Bearing Cover 1 NXCP6091
92 Grooved Ball Brg. 1 NXCP6092
93 Motor 1 NXCP6093
94 Motor Pulley 1 NXCP6094
95 Washer 1 NXCP6095
96 Lock Washer 1 NXCP6096
97 Hex. Nut 1 NXCP6097
98 Bolt 3 NXCP6098
99 Washer 4 NXCP6099
100 Lock Washer 4 NXCP6100
101 Bolt 4 NXCP6101
102 Drive Belt 1 NXCP6102
103 Screw 2 NXCP6103
104 Drive belt 1 NXCP6104
105 Screw 2 NXCP6105
106 Switch 1 NXCP6106
107 Screw 3 NXCP6107
108 Screw 4 NXCP6108
109 Switch Box 1 NXCP6109
110 Bolt 3 NXCP6110
111 Lock Washer 3 NXCP6111
112 Washer 3 NXCP6112
113 Blower Pulley 1 NXCP6113
114 Screw 4 NXCP6114
115 Blower Mtg Plate 1 NXCP6115
116 Ball Bearing 1 NXCP6116
117 Spacer 1 NXCP6117
118 Ball Bearing 1 NXCP6118
119 Shaft 1 NXCP6119
120 Screw 1 NXCP6120
121 Impeller 1 NXCP6121
122 Washer 1 NXCP6122
123 Bolt 1 NXCP6123
124 Chip Exhaust 1 NXCP6124
125 Deflector 1 NXCP6125
126 Screw 6 NXCP6126
127 Screw 4 NXCP6127
128 Terminal 2 NXCP6128
129 Connector 4 NXCP6129
130 Spade Connector 4 NXCP6130
131 Cable Clamp 1 NXCP6131
132 Power Cable 1 NXCP6132
133 Dust Collection Bag 1 NXCP6133
134 Hose clip 1 NXCP6134
135 Front Table Top 1 NXCP6135
136 Dust Port Extension 1 NXCP6136
No. Description Qty Part No. No. Description Qty Part No.
cont.
14