Clarke PLS130AH Installation and operation manual

Models:
PLS130AH / PLS200AH / DLS200AL / PLS160AH
OPERATING & MAINTENANCE
INSTRUCTIONS 0814
POWERWASHER
POWERWASHER

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Thank you for selecting this CLARKE Power Washer for your cleaning requirements.
This booklet contains important information about its operation and maintenance
and should be read in conjunction with a similar guide produced by the
manufacturers of the engine fitted to this particular unit.
Please read both of these carefully before using the machine.
GUARANTEE
This CLARKE product is guaranteed against faults in manufacture for twelve months
from the date of purchase.
In case it is necessary to make a claim under this scheme, please retain your
receipt or invoice to show when and where your purchase was made.
This guarantee will not be valid if the product is found to have been abused in
anyway, or used otherwise than for its intended purpose.
Under the Terms of this Warranty, any repair or replacement can only be carried
out by Clarke International Limited, or one of our authorised dealers.
Where possible any machine requiring attention should be returned to the dealer
from whom it was purchased. Where this is not appropriate, please contact Clarke
International, Service Department, Tel. [phone]
This guarantee does not affect your statutory rights.
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PLS130AH PLS160AH PLS200AH DLS200AL
Engine Type Honda Honda Honda Lombardini
Engine Rating 5.5HP 6.5HP 11HP 8.5HP
Engine Speed 3,400RPM 3,400RPM 3,400RPM 3,400RPM
Max. Pressure 120Bar 150Bar 200Bar 200Bar
Max. Water flow 11LPM 11LPM 15 LPM 15LPM
Max. Water temperature 500C50
0C50 0C50 0C
Pump Oil Type SAE20W/40 SAE20W/40 SAE20W/40 SAE20W/40
Measured Sound Power 101 dB 100 dB 103 dB 109 dB
Guaranteed Sound Power 103 dB 102 dB 106dB 109 dB
Tyre Pressure 30PSI 30PSI 30PSI 30PSI
Part No. 7330260 7330280 7330300 7330320
SPECIFICATIONS

FEATURES
These fully portable machines incorporate a variable pressure control, together
with a fan or jet spray, and may be used with or without a detergent. Although
these machines were designed to operate using a mains water supply, they will
also work satisfactorily with a supply which is under positive pressure, i.e. from an
elevated water tank etc.
IMPORTANT:
When using the mains water supply, you must ensure you comply
with all local bye laws.
GENERAL SAFETY PRECAUTIONS
WARNING:
Water at high pressure can be dangerous and can cause damage to persons or
property if the operator is careless. Never allow anyone to operate this equipment
unless they are thoroughly reliable, and familiar with the safety precautions.
•NEVER direct the spray towards any person or animal.
•NEVER direct the spray towards electrical wiring or equipment.
•NEVER hold your finger over the high pressure nozzle.
•NEVER allow children to use this machine.
•NEVER operate the machine with any of the covers removed.
•NEVER attempt any repairs to this machine unless you are properly qualified.
•NEVER supply any liquid other than water to the water inlet.
•NEVER use the chemical injection facility to introduce solvents, e.g. paint
thinners, petrol, oil etc.
•When making a connection directly to the water mains supply you must ensure
that it incorporates a device suitable to prevent liquids syphoning back from
the power washer into the mains pipework.
•After the engine has been stopped and the water supply turned off, but before
disconnecting any hose or accessory, ALWAYS release any residual pressure
in the system by operating the trigger.
•ALWAYS keep the machine itself dry and well clear of water spray.
•When not in use, ALWAYS disconnect from the water supply, and ensure the
system is completely drained. Store in a cool dry location.
•When using the chemical injection facility, use only the chemical cleaning agents
(detergents) that are approved for power washers. CLARKE Traffic Film Remover or
CLARKE Wash and WAX (available from your dealer), is recommended.
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1. Attach the handle to the frame, using the plastic screws supplied.
2. Assemble the lance, by screwing the two halves together securely, with the
hand grip in any position convenient to the operator.
3. Two nipple sizes are supplied. That with the larger bore, is the low pressure
nipple, and should be screwed in to the tube nearest to the hand grip, using a
suitable socket.
The smaller bore nipple, is therefore screwed into the tube furthest from the
hand grip.
4. Connect one end of the high pressure hose to the upper connection on the
unloader valve, and the other end to the connection at the lance, ensuring
the seals are correctly in place.
The hose from the mains supply is connected to the lower connection, as
shown in fig 1.
A good quality hose of at least 1/2” should be used, and is available from DIY,
hardware and gardening supply stores.
ALL connections must be tight to avoid leaks.
5. Check the pump oil level using the sight glass, but be aware that if the level is
not visible, it may be as a result of over-filling, and should be checked by
removing the filler plug, and checking. Top up where necessary with the
recommended oil.
6. Refer to the handbook supplied for the engine, and check the engine oil level,
topping up where necessary with the recommended oil.
ASSEMBLY and PREPARATION FOR USE.
A - Pressure Regulator Knob
B - Low Pressure Water Inlet
C - High Pressure Water Outlet
D - Pressure Gauge
E - Unloader Valve
F - Detergent Hose
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OPERATION
1. Turn the water supply fully ON at the mains.
2. Refer to the engine handbook, and start the engine. Move the speed lever to
MAX.
3. To set the lance at high pressure, turn the hand grip of the
lance clockwise (i.e. screw it ‘IN’), as far as it will go.
Low pressure is set by screwing the grip ‘OUT.
NOTE: Low pressure setting is used for
detergent spraying.
4. Check that there are no leaks
in the line connections. Switch
off the engine and make the
necessary repairs before re-
starting the engine and pressing the trigger of the lance.
5. With the lance set at high pressure, (i.e. the hand grip screwed ‘in’), the pressure
may be regulated by turning the adjuster knob on the unloader valve.
6. The low pressure setting is used for detergent pick-up (see below).
ALWAYS ensure the filter is attached to the end of the pick-up tube, and is
completely submerged in the detergent. It is not necessary to adjust the
pressure at the unloader valve when set to low pressure.
NOTE:
1. If there is any difficulty in starting the engine, particularly the diesel model, get
an assistant to fully depress the lance trigger whilst you attempt to start. This
will relieve any pressure in the pump so that there is no load on the engine,
making for an easier start.
2. Be aware that the pump delivers a considerable pressure. If the lance is set to
high pressure and the trigger is depressed, you will experience a kick back.
Ensure you are prepared for this, and hold the lance firmly. DO NOT allow
children to hold or operate the lance.
CHEMICAL CLEANING AGENTS
To improve cleaning qualities, chemical cleaning agents (detergents) may be
injected into the low pressure spray. This is particularly useful for washing cars,
greasy engine parts, oil spots on concrete etc.
To inject a detergent, insert the clear plastic hose with filter attachment into the
detergent container, ensuring it is completely submerged.
N
OTE: Use ONLY detergents designed for use with power washers. We recommend
the use of CLARKE Traffic Film Remover, which is a powerful low foaming agent, for
car cleaning, as well as other cleaning tasks.
When detergent injection is required, screw the lance hand grip out (anticlockwise),
to the low pressure setting, and the detergent will automatically be drawn into the
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MAINTENANCE
If detergents have been used, it is important to flush the system with clean
water for a few minutes after use.
If there is a danger of freezing, anti freeze should be mixed with the flush water,
or the system must be completely drained.
After the final flush, stop the engine; do not allow it to idle for longer than 15
seconds.
Storage
Store in an upright position, completely drained of water, in a dry location.
Engine
Refer to the engine handbook and service accordingly.
NOTE: Engine oil should be checked regularly.
Pump
Change the oil after the first 50 hours of service and every 500 hours thereafter.
DO NOT attempt to carry out any mechanical repairs yourself. Please contact your
CLARKE dealer for servicing and repairs.
water supply.
Spray the detergent on to the vehicle, patio etc, and allow it to work itself into the
grime.
To rinse, set the lance to it’s high pressure setting, and blast off the off the dirt.
After cleaning, suspend the detergent hose in a container of clean water. Set the
lance to low pressure, and with the engine running, and the mains water supply
‘on’, depress the trigger of the lance, and thoroughly flush out the system.
For Spare Parts and Service, please contact your nearest dealer,
or CLARKE International, on one of the following numbers.
PARTS & SERVICE TEL: [phone]
PARTS & SERVICE FAX: [phone]
or e-mail as follows:
PARTS: [e-mail]
SERVICE: [email protected]
PARTS & SERVICE CONTACTS
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1Engine (200AH) 11HP 1 8000081
1Engine (200AL) 11HP 1 8000818
2Pump 1 AR20001
3Frame 1 8050490
4Screw 4 3040526
5Washer 4 3040583
6Key 1 3040481
7Screw (200AB) 4 3044508
Screw (200AH) 4 3044509
Screw (200AL) 4 3044518
8Washer M8 (200AB) 4 3044576
Washer M10 (200AH) 4 3044577
Washer M10 (200AL) 4 3044577
9Washer M8 (200AB) 4 3044576
Washer M10 (200AH) 4 3044577
Washer M10 (200AL) 4 3044577
10 Nut M8 (200AB) 4 3040611
Nut M10 (200AH) 4 3040612
Nut M10 (200AL) 4 3040612
11 Pressure Gauge 1 AR13003
12 Unloader 1 AR13007
13 Hose Connection 1 AR15504
14 Chemical Hose 1 AR15502
15 Chemical Filter 1 AR15503
16 Screw M8x12 4 3044506
PARTS LIST
PLS200AH & DLS200AL
No. Description Qty Part No. No. Description Qty Part No.
17 Washer M8 4 3044582
18 Washer M8 4 3044582
19 Screw M8 4 3044506
20 Engine Bracket 2 8050700
21 Anti Vibration Mount 4 8950357
22 Nut M8 2 3040611
23 Washer M8 2 3044576
24 Saddle 2 2100308
25 Feet 2 2100313
26 Screw 2 3044508
27 Plastic Insert 2 2000337
28 Screw 2 3044532
29 Washer 2 1301402
30 Knob 2 3044531
31 Label (Spec.) 1 8950880
32 Label (POWERWASH) 1 8950885
33 Hose 1 AR13004
34 Lance Handle Assy 1 AW010431806
35 Twin Lance 1 AW004392403
36 Nozzle HP 1 AW004180210
37 Nozzle LP 1 AW004180221
38 Wheel 260x20 2 2100280
39 Washer 2 3044583
40 Split Pin 2 3044910
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PARTS DIAGRAM
PLS200AH, DLS200AL
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1Engine (130AH) 1 8000091
2Pump 1 AR13001
3Frame 1 8050480
4Screw 4 3040490
5Washer 4 3044576
6Key 1 3040483
7Screw (130AB) 4 3044504
Screw (130AH) 4 3044503
8Washer 4 3044582
9Washer 4 3044582
10 Nut 4 3044506
11 Pressure Gauge 1 AR13009
12 Unloader 1 AR13005
13 Hose Connection 1 AR15504
14 Chemical Hose 1 AR15502
15 Chemical Filter 1 AR15503
16 Anti Vibration Mount 4 8950357
PARTS LIST
PLS130AH
No. Description Qty Part No. No. Description Qty Part No.
17 Plastic Foot 2 2100302
18 Knob M8x50 2 3044531
19 Washer 2 1301402
20 Screw 2 3044530
21 Plastic Insert 2 8881015
22 Wheel 2 2100280
23 Washer 2 3044573
24 Split Pin 2 3044910
25 Label (Spec.) 1 8950880
26 Label (POWERWASH) 1 8950885
27 Hose 1 AR13004
28 Lance Handle Assy 1 AW010431806
29 Twin Lance 1 AW004392403
30 Nozzle HP 1 AW004280209
31 Nozzle LP 1 AW004180221
1Engine (160AH) 1 8000055
2Pump 1 AR16001
3Frame 1 8050480
4Screw 4 3040490
5Washer 4 3044576
6Key 1 3040483
7Screw 4 3044503
8Washer 4 3044582
9Washer 4 3044582
10 Nut 4 3044506
11 Pressure Gauge 1 AR13009
12 Unloader 1 AR13006
13 Hose Connection 1 AR15504
14 Chemical Hose 1 AR15502
15 Chemical Filter 1 AR15509
16 Anti Vibration Mount 4 8950357
No. Description Qty Part No. No. Description Qty Part No.
17 Plastic Foot 2 2100302
18 Knob M8x50 2 3044531
19 Washer 2 1301402
20 Screw 2 3044530
21 Plastic Insert 2 8881015
22 Wheel 2 2100280
23 Washer 2 3044583
24 Split Pin 2 3044910
25 Label (Spec.) 1 8950880
26 Label (POWERWASH) 1 8950885
27 Hose 1 AR13004
28 Lance Handle Assy 1 AW010431806
29 Twin Lance 1 AW004392403
30 Nozzle HP 1 AW004180208
31 Nozzle LP 1 AW004180221
PLS160AH
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PARTS DIAGRAM
PLS130AH, PLS160AH
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