Clarke S30 User manual

Form No. 70762A 1/08 Clarke®Printed in the U.S.A.
READ THIS BOOK
CAUTION: Read the Operator's Manual before using the appliance.
This book has important information for the use and safe operation of this machine. Failure to read this
bookpriortooperatingorattemptinganyserviceormaintenanceproceduretoyourClarkemachinecould
result in injury to you or to other personnel; damage to the machine or to other property could occur as
well. You must have training in the operation of this machine before using it. If operator(s) cannot read
this manual, have it explained fully before attempting to operate this machine.
Si Ud. o sus operadores no pueden leer el Inglés, se hagan explicar este manual completamente antes
de tratar el manejo o servicio de esta máquina.
All directions given in this book are as seen from the operator’s position at the rear of the machine.
For new books write to: Clarke®, 2100 Highway 265, Springdale, Arkansas 72764.
Operator's
Manual ENCORE
S30/L30
U.S. Patent No. 6,105,192; No. 6,557,207; No. 6,760,947

Page -2- Clarke®Operator's Manual -Encore S30/L30
Table of Contents
SECTION II - Parts and Service Manual
How to Correct Problems in the Machine ........................................................................................................ 26
Encore S30/L30 Final Assembly Drawing ....................................................................................................... 28
Parts List ............................................................................................................................................ 29
Recovery Tank Drawing ................................................................................................................................... 30
Parts List ............................................................................................................................................ 31
Solution Tank Assembly Drawing.................................................................................................................... 32
Parts List ............................................................................................................................................ 33
Rear Panel Assembly Drawing........................................................................................................................ 34
Parts List ............................................................................................................................................ 35
Control Panel Assembly Drawing.................................................................................................................... 36
Parts List ............................................................................................................................................ 37
Squeegee Lift Assembly Drawing ................................................................................................................... 38
Parts List ............................................................................................................................................ 39
Squeegee Assembly Drawing ......................................................................................................................... 40
Parts List ............................................................................................................................................ 41
Frame Axle Assembly Drawing ........................................................................................................................ 42
Parts List ............................................................................................................................................ 43
Brush Head Assembly Drawing ...................................................................................................................... 44
Parts List ............................................................................................................................................ 45
Optional Brake Assembly Drawing and Parts List "S" Model.......................................................................... 46
Optional Brake Assembly Drawing and Parts List "L" Model .......................................................................... 48
Gearbox Assembly Drawing and Parts List..................................................................................................... 49
Brush Motor Assembly Drawing and Parts List............................................................................................... 50
Transaxle Repair Parts .................................................................................................................................... 51
Battery Charger (40512A & 40513A) Drawing and Parts List ......................................................................... 52
Battery Charger (40512B 7 40506B) Drawing and Parts List ......................................................................... 53
Encore S30 Connection Diagram.................................................................................................................... 53
Encore S30 Electrical Schematic..................................................................................................................... 54
Encore L30 Connection Diagram .................................................................................................................... 55
Encore L30 Electrical Schematic ..................................................................................................................... 56
Operator Safety Instructions ............................................................................................................................ 3
Introduction & Machine Specifications ............................................................................................................. 5
Procedures for Transporting Machine ............................................................................................................. 6
Symbols Used on Encore S30/L30 ................................................................................................................. 8
Machine Control Panel ..................................................................................................................................... 10
Machine Controls and Features ...................................................................................................................... 11
How to Prepare the Machine for Operation...................................................................................................... 12
How to Install the Batteries ................................................................................................................ 12
Battery Maintenance........................................................................................................................... 13
How to Charge the Batteries ............................................................................................................. 14
How to Adjust Brush Cleaning Path .................................................................................................. 15
How to Install a Brush or Pad Driver ................................................................................................. 15
How to Remove a Brush or Pad Driver.............................................................................................. 16
How to Operate the Machine ............................................................................................................................ 16
How to Operate the Squeegee .......................................................................................................... 16
Filling the Solution Tank .................................................................................................................... 16
Operating the Machine....................................................................................................................... 17
How to Clean a Dirty Floor ................................................................................................................. 18
Maintenance ..................................................................................................................................................... 19
Procedures Before Work is Began .................................................................................................... 19
Procedures to Perform at the End of Work ........................................................................................20
Procedures to Perform Every Week................................................................................................... 21
Maintenance for the Squeegee.......................................................................................................... 22
How to Adjust the Squeegee ............................................................................................................. 22
How to Clean the Solution Line ......................................................................................................... 23
How to Center or Off set Brushhead ................................................................................................. 23
Accessories...................................................................................................................................................... 25

Clarke®Operator's Manual - Encore S30/L30 Page -3-
OPERATOR SAFETY INSTRUCTIONS
WARNING AVERTISSEMENT ADVERTENCIA
DANGER: Failure to read and observe all DANGER statements could result in
severe bodily injury or death. Read and observe all DANGER
statements found in your Owner's Manual and on your machine.
WARNING: Failure to read and observe all WARNING statements could result
in injury to you or to other personnel; property damage could
occur as well. Read and observe all WARNING statements found in
your Owner's Manual and on your machine.
CAUTION: Failure to read and observe all CAUTION statements could result in
damage to the machine or to other property. Read and observe all
CAUTION statements found in our Owner's Manual and on your
machine.
DANGER: FailuretoreadtheOwner'sManualpriortooperatingorattemptinganyserviceor
maintenance procedure to your Clarke machine could result in injury to you or to
other personnel; damage to the machine or to other property could occur as well.
You must have training in the operation of this machine before using it. If you or
your operator(s) cannot read English, have this manual explained fully before
attempting to operate this machine.
DANGER: Operating a machine that is not completely or fully assembled could result in injury
or property damage. Do not operate this machine unless it is completely
assembled. Inspectthemachinecarefullybeforeoperation.
DANGER: Machinescancauseanexplosionwhenoperatednearflammablematerialsand
vapors. Do not use this machine with or near fuels, grain dust, solvents, thinners,
orother flammablematerials. Thismachine isnot suitablefor pickingup hazardous
dust. Useonlycommercially available floorcleaning waxes intendedfor machine
operation.
DANGER: Lead acid batteries generate gases which can cause an explosion. Keep sparks
and flames away from batteries. Do not smoke around the machine. Charge the
batteries only in an area with good ventilation. Make sure that the AC charger plug
isunplugged from the wall receptacle before connecting or disconnecting the DC
plug to or from the battery pack.
DANGER: Workingwith batteriescan bedangerous! Always weareye protectionand
protectiveclothingwhen working nearbatteries. Remove all jewelry. Donot put
tools or other metal objects across the battery terminals, or the tops of the
batteries.
DANGER: Using a charger with a damaged power cord could result in an electrocution. Do
not use the charger if the power cord is damaged.
WARNING: Operating this machine from anywhere other than the back of the machine could result in
injury or damage. Operate this machine only from the rear.
WARNING: This machine is heavy. Get assistance before attempting to transport or move it. Use
two able persons to move the machine on a ramp or incline. Always move slowly. Do
not turn the machine on a ramp. Do not use on surfaces having a gradient exceeding that
markedontheappliance. Readthe"Procedures For Transporting" inthismanualbefore
transportingasmachinemighttoppleover if not secured.
WARNING: Machinescan topple overand causeinjury or damageif guidedover theedges ofstairs or
loading docks. Stop and leave this machine only on a level surface. When you stop the
machine, put all switches into their "OFF" position. Turn the key switch "OFF" and
removethekey.

Page -4- Clarke®Operator's Manual -Encore S30/L30
WARNING: Maintenanceandrepairsperformedbyunauthorizedpersonnelcouldresultindamageor
injury. Maintenance and repairs must be performed by authorized Clarke personnel
only.
WARNING: Any alterations or modifications of this machine could result in damage to the machine or
injury to the operator or other bystanders. Alterations or modifications not authorized by
themanufacturervoidsanyandallwarranties andliabilities.
WARNING: Electrical components of this machine can "short-out" if exposed to water or moisture.
Keep the electrical components of the machine dry. Wipe the machine down after each
use. This appliance is for dry use only and is not to be used or stored outdoors in wet
conditions.
WARNING: Operatingamachinewithoutobservingalllabelsandinstructionalinformationcouldresult
in injury or damage. Read all machine labels before attempting to operate. Make sure all
of the labels and instructional information are attached or fastened to the machine. Get
replacement labels and decals from your Clarke distributor.
WARNING: Wet floor surfaces can be slippery. Water solutions or cleaning materials used with this
type of machine can leave wet areas on the floor surface. These areas can cause a
dangerouscondition forthe operatoror other persons. Alwaysput "Caution" signs
around/neartheareayouarecleaning.
WARNING: Improperdischargeofwastewatermaydamagetheenvironmentandbeillegal.
TheUnitedStatesEnvironmentalProtectionAgencyhasestablishedcertainregulations
regardingdischargeof waste water. City,state and nationalregulationsregarding this
discharge may also be in effect in your area. Understand and follow the regulations in
yourarea. Be awareof theenvironment hazards ofchemicals thatyou dispose.
WARNING: Onlyusethe brushesprovided with theappliance orthose specified inthe Operator's
Manual. The use of other brushes may impair safety.
CAUTION: Use of this machine to move other objects or to climb on could result in injury or damage.
Do not use this machine as a step or furniture. Do not ride on this machine.
CAUTION: Your machine warranty will be voided if anything other than genuine Clarke parts are
used on your machine. Always use Clarke parts for replacement.
CAUTION: This machine contains lead acid batteries. The batteries must be disposed of in an
environmentallyacceptablemanner.

Clarke®Operator's Manual - Encore S30/L30 Page -5-
SPECIFICATIONS:
Model Encore L30
Machine Power Supply 24 Volt D.C., 24 Volt D.C.,
(4) 6V 250 AH Deep Cycle Batteries or (2) 6V 195 AH Deep Cycle Batteries or
(4) 6V 330 AH Deep Cycle Batteries (4) 6V 250 AH Deep Cycle Batteries or
(4) 6V 330 AH Deep Cycle Batteries
Pad or Brush GimbalStyle 3-Lug Driver Style
2 per machine
Traverse 0.5 hp (0.4 kW) Transaxle Brush Assist
Traverse Forward Speed Variable to 250 ft./min (76 m/min) Not Applicable
Traverse Reverse Speed Variable to 190 ft./min. (58 m/min) Not Applicable
Battery Protection Low Voltage
Motor Vacuum 3/4 HP, 3 stage, Acoustical High Efficient Tangential
SolutionTank 20 Gallons (76 liters)
Solution Level Calibrated level indicator on rear of machine
Recovery Tank 20 Gallons (76 liters)
Recovery Full Indicator Electric Shut-Off
Parabolic Squeegee Swing type with breakaway feature, No tool operation feature
39 inches (99 cm) hard width with 41 inches (104 cm) flex blade width.
Squeegee Operation Reverse direction on floor and 3 - position manual lever style operation
Cleaning Swath 30 inch (76 cm) adjustable head
Motor, Brush 0.75 HP (0,56 kW) 5.2:1 High Torque Gear Box
Brush / Pad Size (2) 15 inch (38 cm)
Brush Speed 200 RPM
Brush Pressure 0-150 lbs. / 0-68 kg.
Brush Solution Retention Fiber Bristles
Drive Wheels (2) 8 in. x 2 in. (20 cm x 5 cm) Neoprene tread
Caster Dual 4 in. x 2 in. (10 cm x 5 cm)
Charger 24 V D.C., 25 Amp, 115/60 or 24 V D.C., 25 Amp, 230/50
GradeCleaning 5 Degree (6%) 2%
Length 56 inches (142 cm)
Width 28 inches (71 cm)
Height 43 inches (109 cm)
Weight 871 lb / 395 kg
Line of Sigh (from Operator
Height): 68 inches (173 cm) 7.5 feet (2.3 m)
Warranty Machine 3 Years, Polydur tanks- 8 years
Batteries- 18 months, pro-rated
Noise 71 dBA 71 dBA
Vibration < 2.5 m/s2<2.5 m/s2
Introduction & Machine Specifications
Introduction & Machine Specifications
Clarke’snewlydesignedEncoreS30andL30automaticscrubbersareefficientandsuperiorfloor
cleaning machines. The Encore uses two brushes to scrub a path 30 inches wide. A squeegee wipes
the floor while the vacuum motor removes the dirty solution from the floor - all in one pass.
The Encore S30 comes complete with either four - 6 volt batteries or two - 12 volt batteries, one battery
charger,eithertwobrushesortwopaddrivers,andoneoperator’smanual.
TheEncore L30comes complete withfour -6 voltbatteries, onebattery charger,either twobrushes or
twopaddrivers,andoneoperator’smanual.
Encore S30

Page -6- Clarke®Operator's Manual -Encore S30/L30
Procedures For Transporting
How to Put the Machine Into a Van or Truck
WARNING: This machine is heavy. Get
assistancebefore attempting
to transport or move it. Use
two able persons to move the
machine on a ramp or
incline. Always move slowly.
Do not turn the machine on a
ramp. Do not stop and leave
the machine on a ramp or
incline. The loading ramp
must be a minimum of 32"
wide.
WARNING: Machines can topple over if
guided over the edges of
stairs or loading docks and
cause injury or damage.
Stop and leave this machine
only on a level surface.
When you stop the machine,
put all switches into their
"OFF"position.
1. Make sure the loading ramp is at least eight
(8)feet (2.5m)long anda minimumof 32"(0.8m)
wide,and strong enoughto supportthe machine.
2. Make sure the ramp is clean and dry.
3. Put the ramp in position.
4. Removesqueegeeassembly,brushhousingand
brush or pad driver before loading. Clarke
recommendsthatboththesolutiontankand
recovery tank are empty before loading.
5. Turn key switch "ON" (on L30 model only).
6. Alignthemachineonalevelsurfacefive (5)feet
(2 m) in front of the ramp.
7. Put thetraverseknob atfullspeed (onL30 model
only).
8. For the L30 machine, push in either one of the
forward/reverseswitcheswhilepushinginthe
white reverse switch. Back the machine up the
ramp. See figure 1.
9. For the S30 machine, push the machine back-
wards to the top of the ramp.
10. Turn the key switch "OFF".
Figure #1

Clarke®Operator's Manual - Encore S30/L30 Page -7-
11. Fasten the machine to the vehicle. Clarke
recommends a strap over the top of the
machine and a strap to keep the machine from
rolling forward or backwards. If this is not
done, there is a possibility of the machine
topplingover.Fourtiedownpoints(2along
eachsideofframe)areprovidedonmachinefor
securingmachine.
How to Remove the Machine From a Van or
Truck
1. Make sure there are no obstructions in the area.
2. Make sure the unloading ramp is at least eight
(8)feet (2.5m)long anda minimum of32"
(0.8m)wide,andstrongenough to supportthe
machine.
3. Make sure the ramp is clean and dry.
4. Put the ramp in position.
5. Unfastenthemachine.
WARNING: The machine is heavy.
Make sure you use two able
personstoassistinmoving
the machine down the
ramp.
6. On S30 model, get two people to pull machine
off ramp. It is recommended that the "S" model
beunloadedintheforwardposition.
7. Turn the key switch "ON". (L30 model only)
8. Set the traverse center knob to the slowest
forwardspeedsetting. Carefullyandslowly,
drive the machine to the top of the ramp and
startdown.
9. Whilepushingintherightorleftforward/reverse
switch the machine will go forward. See figure
2.
10. As the machine begins to travel down the ramp,
pushintheforward/reverseswitchtomaintaina
slowdownwardspeed.
11. Replacesqueegeeassembly,brushhousing,
andbrushorpaddriveraftermachineis
unloadedandreadytouse.
Procedures For Transpoting (cont.)
Figure #2

Page -8- Clarke®Operator's Manual -Encore S30/L30
SYMBOLS USED ON ENCORE S30 and L30
SolutionControl
("LClass"&"SClass")
BrushUp/Down
("LClass"&"SClass")
Warning
("LClass"&"SClass')
Power
("LClass"&"SClass")
Traverse Speed Control
("LClass")
Traverse Directions Forward
(Traverse and Solution, and Brush Rotation)
("LClass")
TraverseDirectionsReverse
(Traverse and Solution, and Brush Rotation)
("LClass")

Clarke®Operator's Manual - Encore S30/L30 Page -9-
SYMBOLS USED ON ENCORE S30 and L30
Warning Label
("LClass"&"SClass")
with parking brake
Warning Label
("LClass"&"SClass")
without parking brake
Solution/BrushMotors
("SClass")

Page -10- Clarke®Operator's Manual -Encore S30/L30
Machine Control Panel
Figure 3
CircuitBreakers (SeeFig3,Items"F","G","H","I"&"J")
The circuit breaker reset buttons are located on the
rearcover. The breakersarelocatedasfollows:
Item F - Actuator Head (5 amp)
Item G - Vacuum Motor (30 amp)
Item H& I - Brush Motor (40 amp)
ItemJ-TraverseMotor(25amp)(L30only)
If a circuit breaker trips, determine which motor is not
operating and turn the key switch "OFF". Wait five
minutes and push the reset button back in. Turn the
key switch "ON" and try again. An authorized service
personshould becontacted if thebreaker tripsagain.
Control Handles (See Figure 3, Item "K")
Thecontrol handlesarelocated attherear ofthe
machine. They are used to guide the machine.
Solution Control Knob (See Figure 3, Item "L")
Thesolutioncontrolknobregulates the flowofchemi-
cal solution to the floor. To increase the flow, turn
knob clockwise. To decrease the flow, turn counter
clockwise. Full counter clockwise is OFF and full
clockwise is ON.
Traverse Speed Knob (See Figure 3, Item "M")
To increase speed, turn knob clockwise.
Brush Motor Switch (See Figure 3, Item "N")
To activate brush motor, push brush position switch to
down position. Brush Motor and solution flow will
activatewhenthetraversebuttonsarepushed. To
shut brush motor off, hold brush position switch in up
position until actuator stops.
Vacuum Motor Switch (See Figures 4 & 5, pg. 11)
Toactivatevacuummotor,lowersqueegeehandle.
Handle has two positions. Lowest position is
operatingposition andthe middlepositionis transport
toclear vacuum hose.
GH
Key Switch (See Figure 3, Item "A")
The key switch turns "ON" the power to the control
panel. "O" is "OFF" and "I" is "ON".
Forward Reverse Switch (See Figure 3, Item "B")
OnTraverse("L")ModelOnly-Theforward/reverse
switchturnsthe traversemotor "on" forwardand ifthe
brush motors are in the down position, activates the
brush motors/solution control module. There is a two
second delay for the pad motor to stop after releasing
the switch. Either the right or the left switch can be
used. Use either switch in conjunction with the white
reverseswitchtoreversethetraversemotor.
"S" Model - These switches activate brush motors
andsolution/control moduleif brush motorsare inthe
downposition.
Battery Meter (See Figure 3, Item "C")
Thebatterymeterindicatestherelative charge onthe
battery pack. Do not continue to run the machine
when the needle is in the "red" area. This will shorten
the life of the battery pack.
Brush Pressure Meter (See Figure 3, Item "D")
Thepadpressuremeterindicatestherelativeamount
of pressure the pad is putting on the floor. To maxi-
mize run time on a battery charge, keep the needle
towardsthecenterofthegreenarea.
Reverse Switch (See Figure 3, Item "E")
On Traverse Model Only
Thereverse switch, when usedinconjunctionwithone
oftheforward/reverseswitches,causesthemachineto
reversedirections. The reverse speed is 70% of the
forwardspeed.
HourMeter(Not Illustrated) (Option)
Thehourmeterindicatesthenumberof hours the
machine has operated. It runs only when the brush
motor is on.
A
EM
BB
CD
KK
L
FGHIJ
K
N

Clarke®Operator's Manual - Encore S30/L30 Page -11-
Machine Controls and Features
Squeegee Lift Handle, See Figures 4 and 5
Thesqueegeelift handle islocated below thecontrol
handles in the center. It is used to raise or lower the
squeegee. Thevacmotor isturned onwhen the
handle is lowered to either the first or last position.
Float Shut Off, See Figure 6
The shut-off switch for the vac motor is located in the
recovery tank. It automatically turns off the vac motor
when the recovery tank is full. NOTE: If excessive
foaming occurs in recovery tank, defoamer must
be added. Damage to vacuum motor could result
from foam.
Parking Brake (Optional), See Figure 7
NOTE: Parking Brake must be used if operating
machine on greater than 2% gradient.
Theparkingbrakepreventsmovementofthemachine.
CAUTION: Do not activate the parking brake
while the machine is moving.
"L" Model - The brake is located on the right hand
side of the machine on the transaxle motor. Turn
the key switch off or disconnect the power to the
battery to apply the brake.
Thereisa mechanicallever located onthe brake.
Thisleverisanoverride. Tomanuallyreleasethe
brake, rotate the lever clockwise. To return the
brake to normal or to apply the brake, rotate the
leverupcounterclockwise.
NOTE: If the lever is left in the override
position, the brake will not function with the
key switch, and the machine will not operate.
"S" Model - The brake is located to the left hand
rear of the machine. Press pedal to activate brake
andreleasepedaltodisengagebrake.
Figure 6
Figure 4
Figure 5
Figure 7

Page -12- Clarke®Operator's Manual -Encore S30/L30
Figure 8B
How To Install The Batteries
The Encore machines uses either two 12-volt batteries or
four - 6 volt batteries. The batteries are located in the
battery compartment under the recovery tank.
To install the batteries, follow this procedure:
1. Turn machine off. Set brake (if equipped).
2. Make sure recovery tank is empty.
3. Tip up the recovery tank until it locks in the full open
position. See figure 8A.
CAUTION: Before raising the tank, be sure
tank is empty.
NOTE: There is an intermediate position available
for holding the recovery tank open for charging
batteries. See figure 8B.
WARNING: Do not operate or perform mainte-
nance on the machine while the
recovery tank is in the intermediate
position. The tank can be acciden-
tally bumped and it may slam shut.
4. Place the batteries in the tray as shown in
figure 8C.
WARNING: The batteries are heavy. Lifting
batteries without help could result in
an injury. Get help to lift the batter-
ies.
WARNING: Working with batteries can be
dangerous. Always wear eye
protectionandprotectiveclothing
when working near batteries. NO
SMOKING!
5. Connect the cables between batteries and install
long battery cable assembly as indicated. See
figure 8C.
6. Join the connector from the battery pack to the
connector on the control panel. See figure 9.
7. Close recovery tank by pulling up on the latch arm
and then slowly lowering the tank.
NOTE: Charge the batteries before using the
machine.
How To Prepare the Machine For Operation
Figure 9 Figure 8C
Figure 8A

Clarke®Operator's Manual - Encore S30/L30 Page -13-
Battery Maintenance
Theelectricalpower to operatethe machine comes
fromthestorage batteries. Storagebatteries need
preventativemaintenance.
WARNING: Working with batteries can
be dangerous. Always wear
eye protection and protective
clothing when working near
batteries. NO SMOKING!
Tomaintainthebatteriesin good condition,follow
these instructions:
1. Keep the electrolyte at the correct level. The
correct level is between 1/4" (1/2 cm) below the
bottom of the tube in each cell and above the
tops of the plates. Check the level of the electro-
lyte each time you charge the batteries. See
figure10.
NOTE: Check the level of electrolyte prior to charging
the batteries. Be sure the plates in each cell are
covered with electrolyte before charging. Do not top
off the cells prior to charging the battery. Electrolyte
expands during charging. As a result, the electrolyte
could overflow from the cells. Always top off the cells
with distilled water after charging.
CAUTION: Irreversible damage will occur to
the batteries if electrolyte does
not cover the plates. Keep the
electrolyte at the correct level.
CAUTION: Machine damage and discharge
across the tops of the batteries
can occur if the batteries are over
filled. Do not fill the batteries up
to the bottom of the tube in each
cell. Wipe any acid from the
machine or the tops of the batter-
ies. Never add acid to a battery
after installation.
CAUTION: Batteries must be refilled with
distilled water only. Do not use
tap water as it may contain
contaminants that will damage
batteries.
2. Keep the tops of the batteries clean and dry.
Keep the terminals and connectors clean. To
clean the top of the batteries, use a damp cloth
with a weak solution of ammonia or bicarbonate
of soda solution. To clean the terminals and
connectors, use a terminal and connector
cleaning tool. Do not allow ammonia or bicar-
bonate of soda to get into batteries.
How To Prepare the Machine For Operation
Correct Level
Figure 11
Figure 10
3. Keep the batteries charged.
4. To drain battery compartment: (See figure 11)
a. Always wear protective eye protection and
protective clothing.
b. Add a weak solution of ammonia or bicarbon-
ate of soda solution to battery compartment to
neutralize any spilled acid.
c. Pull drain hose out from under transaxle.
d. Place hand behind flange and open valve.
e. When empty, close valve.
f. Replace valve and drain hose on top of
transaxle.
g. Neutralize any acid spills with ammonia or
bicarbonate of soda.

Page -14- Clarke®Operator's Manual -Encore S30/L30
How To Prepare the Machine For Operation
Figure 12
("S" Model)
Figure 13A
Figure 13B
How To Charge The Batteries
WARNING: Charging the batteries in an area
without adequate ventilation could
result in an explosion. To prevent
an explosion, charge the batteries
only in an area with good
ventilation.
WARNING: Lead acid batteries generate gases
which could explode. Keep sparks
and flames away from batteries. NO
SMOKING!
WARNING: Failure to disconnect the AC plug
from the wall receptacle before
connecting or disconnecting the DC
connector on the charger could
result in an explosion. Always
disconnect the AC plug from the
wall receptacle before connecting
or disconnecting the DC connector
on the charger.
Tochargethebatteries,followthisprocedure:
1. Put the charger on a flat surface. Make sure the
vents on the sides are at least two inches away
from walls and other objects. Make sure there are
no objects near the vents on the bottom of the
charger.
2. "L" Model - when key is off, brake is activated.
Make sure key is off.
"S"Model -Set theparking brake (ifprovided) by
putting it into the down position. See figure 12.
Make sure the key switch is in "OFF" position.
3. Beforechargingthebatteriesthebattery
compartmentneedstobevented. Tovent
compartment, tip up the recovery tank until it locks
in either of the two open positions. See figure 13A.
To close the tank, pull up on the latch arm and then
slowly lower the tank to the closed position.
CAUTION: Before raising tank, be sure tank is
empty.
NOTE:Thereisanintermediatepositionavailable
forholdingtherecoverytankopenfor charging
batteries. See figure 13B.
WARNING:Do not operate or perform
maintenance on the machine while
the recovery tank is in the
intermediate position. The tank can
be accidentally bumped and it may
slamshut.
To place the tank in the intermediate position, pull up
on the latch arm while raising the recovery tank until it
slips into the knotch area of arm. While pulling up on
thelatcharm,carefullylowertherecoverytank making
sure it is securely locked into place. See figure 13B. To
release the latch arm, tip the recovery tank up slightly
while pushing down on the latch arm and then slowly
lower the tank.

Clarke®Operator's Manual - Encore S30/L30 Page -15-
4. Disconnect the battery pack connector from the control
housingconnector. See figure 14A.
5. Connect the DC connector on the charger to the battery
pack connector. See figure 14B.
6. Connectthechargertoaproperlygroundedsinglephase
(3-wire)wallreceptaclehavingtheinputvoltage,fre-
quency,andampere capacityspecified on thenameplate
ofthecharger.
Formoreinformationontheuseof the charger, read
the instructions supplied with the charger.
How To Adjust Brush Cleaning Path from 24" to 26"
1. Insure brush head is in up position.
2. Turn the key switch "OFF" and remove the key.
3. Openfrontcover.
4. Raiseplungerpin androtate brush head. Seefigure 15.
5. Insureplungerpinisengagedinbrushplate.
6. Closefrontcover.
How To Install The Brushes Or Pad Drivers
Toinstall thebrushes orpaddrivers onthe machine,
followthisprocedure:
1. Turn the key switch "ON".
2. Raise the brush head by pressing and holding the brush
switch until brush head is in its full up position.
3. Turn the key switch "OFF" and remove the key.
4. Gotothefrontofthemachineandunlatchfrontcover,swing
coveropen.
5. Unlatchrightandleftbrushhousingsandremovethem. See
figure16.
6. Putabrushorpaddriverunderthebrushmotorplate. See
figure17.
7. ("L"Model) Alignthelugsonthemotorgimbalwiththeslots
in the brush gimbal.
("S"Model)Alignthelugsonthemotorwiththeslotsonthe
brushgimbal.
8. ("L" Model) Pull the brush up until the gimbal locks.
("S"Model)Pullthebrushupandrotatecounterdirectionto
scrub rotation, until lugs lock.
9. Repeat steps 6,7,and 8 toinstall the secondbrushor pad
driver.
10. Reinstallrightandleftbrushhousingsandlatchfrontcover.
DANGER: Operating a machine that is not completely
or fully assembled could result in injury or
property damage. Do not operate this
machine unless it is completely
assembled. Inspect the machine carefully
before operation.
How To Prepare the Machine For Operation
Figure 14A
Figure 14B
Figure 15
Figure 16
Figure 17

Page -16- Clarke®Operator's Manual -Encore S30/L30
How To Operate The Squeegee
Thesqueegeewipesthefloorwhilethevacuummotor
removesthe dirtysolution from thefloor. Use your hand
tolower or raisethe squeegeehandle. To operatethe
squeegee,followthisprocedure:
1. Tolowerthesqueegeeandstartthe vacuummotor,
movethesqueegeeleverto the rightanddown. See
figure18.
2. To raise the squeegee, lift the squeegee lever up.
See figure 19.
NOTE: Thecenter positionlets thevacuum motor
continue to run with the squeegee off the floor to avoid
drips and also allows you to back up the machine.
How To Fill The Solution Tank
The solution tank can be filled in the front or through the
clear drain hose at the rear of the machine (See figure
20). To fill the solution tank follow this procedure:
1. Add a cleaning chemical to the solution tank. For
the correct amount of chemical, follow the direc-
tions shown on the container.
2. Fill the solution tank with water. When filling
machine in the front with a hose, position hose
inside the fill screen as shown in figure 20A.
How To Operate The Machine
How To Remove The Brushes Or Pad Drivers
To remove the brushes or pad drivers from the machine,
followthisprocedure:
1. Turn the key switch "ON".
2. Raisethebrushheadbypressingandholdingthebrush
switch until brush head is in its full up position.
3. Turn the key switch "OFF" and remove the key.
4. Gotothefrontofthemachineandunlatchfrontcover.
Swingcoveropenandunlatchthebrushhousings.
5. ("L"Model)Pushdownontwosidesofthebrushorpad
driveruntilthegimbalsrelease.
("S" Model) Rotate brush same direction to scrub
rotation with a quick snapping action until brush re-
leases.
6. Reinstall right and left brush housing and latch front
cover.
DANGER: Operating a machine that is not
completely or fully assembled could
result in injury or property damage.
Do not operate this machine unless it
is completely assembled. Inspect the
machine carefully before operation.
How To Prepare the Machine For Operation
Figure 18
Figure 19
Figure 20
Figure 20A
C

Clarke®Operator's Manual - Encore S30/L30 Page -17-
Figure 21
Whenfillingmachinefrom the rear, position clear drain
hose against bracket and insert hose as shown in
figure 20B Solution level can be viewed from the back
ofthemachine.
WARNING: Water solutions or cleaning materials
used with this type of machine can
leave wet areas on the floor surface.
These areas can cause a dangerous
condition for the operator or other
persons. Always put CAUTION signs
near the area you are cleaning.
WARNING: Machines can ignite flammable
materials and vapors. Do not use with
or near flammables such as gasoline,
grain dust, solvents and thinners.
Only use a cleaning concentration
recommended by the chemical
manufacturer.
WARNING: Clarke recommends a maximum water
temperature of 120oF (49oC).
Operating The Machine
NOTE: Put the machine in the lowest traverse speed
setting. Usethe machine in an area thathasnofurnitureor
objectsuntilyoucandothefollowing:
1. Move the machine in a straight direction, forward and
backward.
2. Stopthemachinesafely.
3. Turnthemachinebothleftandrightandreturntoa straight
direction.
Tomovethemachine,followthisprocedure:
1. Release the parking brake (if equipped with
machine).
2. Turnthekeyswitch to the"ON"position
3. Raisethebrushtothehighestsetting.
4. Raise the squeegee.
5. When either the left or right forward/reverse switches
(figure 21, item A) are pushed in, the machine will go
forward.
6. Controlthespeedoftraversebyusingthetraversespeed
controlknob(figure21,ItemC).
7. Tostop,releasetheforward/reverseswitch.
8. Toreversethemachine,pushinthewhitereverseswitch
(figure 21 item B) and either the right or left forward/
reverse switch (figure 21 item A) at the same time.
9. Tostop,releasetheforward/reverseswitch.
10. Toturnthemachine,pushtherearofthemachinetothe
side.
11. When you stop the machine, turn the key switch "OFF",
removethe key and set theparkingbrake(ifequipped).
How To Operate The Machine
AA
BC
Figure 20B

Page -18- Clarke®Operator's Manual -Encore S30/L30
How To Clean A Floor
WARNING: Water solutions or cleaning materials used
with this type of machine can leave wet areas
on the floor surfaces. These areas can cause
a dangerous condition for the operator or
otherpersons. Always putCAUTIONsigns
near the area you are cleaning.
To clean a floor follow this procedure:
1. Set the parking brake (if equipped with machine.)
2. Put the water and a cleaning chemical in the clean solution
tank.
3. Release the parking brake (if equipped with machine.)
4. Turn the key switch "ON".
5. Lower the squeegee.
6. Activate the brush switch until correct pressure is achieved.
WARNING: This machine is capable of maximum head
pressure with worn pads or brushes. With
this feature, there is the possibility of
exceeding the recommended brush pressure
on new pads or brushes. This will either
create reoccurring circuit breaker tripping or
thepossibility of lost traction and control. The
brush switch should be activated to
accomplish only enough brush pressure for
the job. This will allow longer battery life and
cleaningtime.
NOTE: Keep the machine moving when the brush is
rotating on the floor. Pre-wet brush/pad or keep light
pressure on brush until solution flow is adequate to keep
brush/pad from scratching the floor.
To pre-wet brushes you should first turn the speed knob to the
lowest setting on the "L" model. Then on both the "S" and "L"
models, lower brushes until brushes are just touching the floor.
Activate the forward/reverse switch to start motor and solution
flow.
7. Turn the solution knob to the right to activate the flow of
solution. Adjust the flow of clean solution to the flow
desired.
8. Move the machine across the floor in the forward direction.
9. Make a 180° turn.
NOTE: When you make more passes across the floor, let the
brush clean approximately 2 inches (5 cm) of the area already
cleaned by the brush.
NOTE: During most cleaning procedures, apply and remove the
solution in one operation.
HowToCleanAVeryDirtyFloor
To clean a very dirty floor, follow this procedure:
1. Apply solution to the floor.
2. Do not lower the squeegee. This will keep the vacuum
motor off.
3. Lower the brush or pad and scrub the floor.
4. Scrub the floor again with additional solution and lower the
squeegee.
5. Pick up all the solution with the squeegee.
How To Operate The Machine (cont)

Clarke®Operator's Manual - Encore S30/L30 Page -19-
WARNING: Maintenance and repairs must be
donebyauthorizedpersonnelonly.
WARNING: Alwaysempty the solution tank and
recovery tank before doing any
maintenance.
WARNING: Keep all fasteners tight.
These Maintenance Procedures Must Be Done
EveryDay
Keep the machine clean, it will need fewer repairs and
havelongerlife.
Do These Procedures When You Begin Your Work
Period
1. Turnoffkey switch.
2. DisconnectACpowerfrombatterycharger (fol-
lowchargerinstructions).
2. Disconnecttheplugonthebatterychargerfrom
the battery pack connector.
3. Join the connector from the batteries to the
control panel cable connection. See figure 22.
4. Make sure the Screen filter over the vacuum
motor is clean and in position. See figure 24.
5. Make sure the recovery tank lid is on correctly.
See figure 23, Item A.
6. Makesurethevalveontherecoverydrainhoseis
clean. Tightlyclose thevalve.
7. Makesurethebrushes/padsareinpositionand
installed correctly.
8. Make sure brush housings and skirts are in
positionon thebrush head.
9. Check the installation of the squeegee and
squeegeehose.
10. Makesurethesolutiondrain/levelindicatorhose
issecureonthestoragemountontherearofthe
machine.
Maintenance
Figure 22
Figure 23
Figure 24
A

Page -20- Clarke®Operator's Manual -Encore S30/L30
Do These Procedures When You End Your Work
1.Drainthe solution tank(Figure25) andtherecovery
tank (Figure 26). To drain the tanks , follow this
procedure:
a. Turn the key switch “OFF”.
b. Remove the drain hose from the back of the
machine.
c. Puttheendofthehoseoveradrainorbucket.
d. Recovery Tank:
1.) Turn the valve handle to the left. Pull the
handleouttoopenthedrain (Figure 27).
NOTE: Havetheopeninginthesideofthevalveaway
from you when you open the valve.
2.) To open the valve completely, turn the
handle to the right. Pull the handle out of
valve(Figure28).
Solution Tank:
Whenhoseisloweredtowaterlevel,waterwill
flow.
2. Flush the tanks. To flush the tanks, put clean water in
the tank through the opening on top of the tank.
3. Ifatankordrainhosehasanobstruction,usea pressure
waterhosetoflushthetankorhose. Putthewaterhose
into the drain hose.
4. Leavethetanksandtherecoverydrainvalveopentodry
in the air.
5. Check the squeegee blade. Use a cloth to clean the
squeegeeblade. Ifthesqueegeebladeisdamagedor
worn,turnorreplacetheblade.
6. Check and clean the solution lid gasket. Use a mild
cleaning solution and rinse the parts in clean water.
Check the batteries and if necessary add distilled water
aftercharging. Thecorrectleveliswithin 1/4inch(1/2cm)
of the bottom of the tube in each cell.
CAUTION:Tap water may contain contami-
nants that will damage batteries.
Batteries must be refilled with
DISTILLEDWATERONLY.
WARNING: Lead acid batteries generate
gases which can cause an explo-
sion. NOSMOKING. Alwayswear
eye protection and protective
clothing when working near
batteries.
Use a clean cloth and wipe the surface of the machine.
Chargethe batteries. See the instruction in the section of
thisbookcalled“HowToChargeTheBatteries”.
Maintenance
Figure 25
Figure 26
Figure 27
Figure 28