Clarke CDE35B 6470310 Installation and operation manual

OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC0321 - REV 2
DUST/WOODCHIP EXTRACTOR
MODEL NO: CDE35B
PART NO: 6470310

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INTRODUCTION
Thank you for purchasing this CLARKE Dust Extractor.
This device is designed to collect large dust particles - wood chips, sawdust
etc. greater that 5 microns in size. When cutting materials which may be toxic
(some hardwoods, MDF etc.), the user must wear a dust mask capable of
filtering dust down to 1 - 1.5 microns.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
PRODUCT SPECIFICATIONS
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission. This guarantee does not effect your
statutory rights.
Model Number CDE35B
Dimensions (Length x Width x Height) 470 x 380 x 460 mm
Weight 22 kg (empty)
Dust bag 5 micron
Input Power 1HP
Motor Speed 2970 rpm
Power Supply 230V @ 50Hz 1ph
IP Rating IP20
Noise Level 50-60 dB(A)

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GENERAL SAFETY PRECAUTIONS
WORK AREA AND PERSONAL SAFETY
1. Avoid operating in the presence of flammable liquids or gases. The motor
may produce sparks during operation. Do not use in enclosed areas where
flammable, explosive or toxic vapours are given off.
2. Always stay alert, watch what you are doing and use common sense when
operating the dust extractor. Do not use while you are tired or under the
influence of medication, drugs or alcohol. Lack of attention can result in
personal injury.
3. Never over-reach. Keep your proper footing and balance at all times to
enable better control of the dust extractor in unexpected situations.
4. Never use a power product if any part is damaged. Have it inspected and
repaired by your Clarke dealer. Do not use if the electric cable, plug, or the
machine itself, is in poor condition.
5. Do not insert fingers or other objects into the inlet opening.
6. Always wear eye and ear protection when using the extractor.
GENERAL PRODUCT USE AND CARE
1. Prior to use, all users should become familiar with the warnings in this
instruction manual.
2. Always maintain the dust extractor with care and keep it clean for best/
safest performance.
3. Never abuse the power cable. Never pull on the cable when removing the
plug from the socket or lift the extractor by the power cable. Take care not
to close doors on the cable or allow it to become snagged under objects
with sharp edges. Keep away from heat or oil.
4. Only use extension leads that are of an appropriate power rating and
suitable for the work environment. Extension leads must have an earth
connection. Inspect the extension lead regularly and replace if damaged.
5. Never abuse the dust extractor by standing on it.
6. Always store the dust extractor out of reach of children.
DUST EXTRACTOR SPECIFIC INSTRUCTIONS
1. This dust extractor is for indoor use only.
2. This dust extractor is for collecting wood chips, shavings and dust particles
only. Do not use with hazardous substances i.e. MDF dust.

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3. Always ensure that the dust extractor is properly positioned where
necessary to prevent it from moving during use and that the immediate
area is kept clear.
4. Always use a face or dust mask if operation is particularly dusty including
when disposing of the contents.
5. Always disconnect the dust extractor from the power supply before
servicing or removing & emptying the filter bag etc.
6. Never leave the dust extractor running unattended. Turn power off and
wait for the machine to stop before leaving.
7. Do not use in enclosed areas where flammable, explosive or toxic vapours
are given off, by oil based paints, paint thinner, petrol etc.
8. Never pick up flammable or readily combustible material, including
burning cigarettes or other smoking substances.
9. Never attempt to pick up liquids with this vacuum extractor.
10. Always use in an upright position. Always transport the dust extractor using
the handle.
11. Always take care when a long hose is required in the work area as it
presents a trip hazard. Tidy the hose away when the job is finished.
12. Do not use without the inlet hose attached and ensure the cover is
securely in place when in operation.
13. Only use parts and accessories recommended in this manual. The use of
unauthorised accessories or attachments is not permitted and may result in
personal injury or damage to the dust extractor.
14. Do not attempt to repair or modify the dust extractor or attempt any
electrical repair yourself. Consult a qualified electrician or the Clarke
Service Department on 020 8988 7400.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.

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ELECTRICAL CONNECTIONS
Before switching the product on, make sure that the voltage of your electricity supply is
the same as that indicated on the rating plate. This product is designed to operate on
230VAC 50Hz. Connecting it to any other power source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to change the
fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or
damaged, the plug must not be used until a suitable replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due to
damage, it should be cut off and a replacement fitted, following the wiring instructions
shown below. The old plug must be disposed of safely, as insertion into a mains socket
could cause an electrical hazard.
If the colours of the wires in the power cable of this product do not correspond with the
markings on the terminals of your plug, proceed as follows.
•TheBlue wire must be connected to the terminal marked N or
coloured black.
•The Brown wire must be connected to the terminal marked L. or
coloured red
•TheYellow and Green wire must be connected to the terminal
marked E or or coloured Green.
.
We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD). If in any doubt, consult a qualified
electrician. DO NOT attempt any repairs yourself.
WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE
MAINS SUPPLY.
WARNING! THE WIRES IN THE POWER CABLE OF THIS PRODUCT
ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH
Plug must be BS1363/A approved.
Always fit a 13 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
Earth
(Green and Yellow)

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COMPONENTS
When unpacking please check contents and advise your dealer immediately
if any parts are missing. The essential components are as follows:
• 1 x Operating Instructions
• 1 x Base Plate (4) + 1 off & Motor Plate (20) + 1 off Collector Body &
Motor (11 & 18)
• 1 x Outlet (23) + 1 x Seal. (22)
• 1 x Inlet/Hose Adaptor (29)
• 1 x Collector Bag. (24)
• 4 x Castors (1)
• 1 x Handle (25)
• 1 x Clamp (17)
NOTE: To aid assembly, all fixing screws etc are loosely fitted and may
need to be removed as assembly progresses.

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TOOLS REQUIRED
• Phillips screwdriver
• Flat bladed screwdriver
• 10mm spanner
HOSE ACCESSORY KIT
The CDE35B dust extractor will need to
be connected to your woodworking
appliance using the CDE Kit (part
number 6470312) shown. This includes:
• 2.5 metre x 100mm (ID) flexible
hose - fits between collector &
100mm outlet port on your
woodworking machine.
•4"x2"adaptor-reduces
standard 4" inlet port to
accommodate 2" (ID) hose (not
supplied).
NOTE: In the following instructions the numbers in brackets refer to the
component part numbers on pages 12/13.

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ASSEMBLY
To aid assembly, all fixing screws etc are loosely fitted and may need to be
removed as assembly progresse.
1. Lay the components out neatly.
2. Turn the unit over and fit the
castors (1) using screws and nuts
supplied.
3. Attach the handle (25) using the
two screws supplied. DO NOT
overtighten.
4. Attach the inlet hose adaptor (29)
to the inlet cover (6), screws
supplied.
5. This is safety requirement as this
part also prevents finger access
into the impeller.
6. Fit the outlet (23) with the rubber
seal (22) fitted between the outlet
and the collector body, using the 6
nuts, bolts and washers supplied,
DO NOT overtighten.
7. Attach the collector bag (24) to
the outlet (23), and secure with the
clamp (17) supplied, (DO NOT
overtighten).
Your Woodchip/Dust Collector is now
ready for use. If the collector is to be
connected to a wood saw or other
woodworking machine, ensure you
have the correct diameter of hose.
• A flexible hose kit is available
from your Clarke dealer. (see page 7)
STORAGE
For long term storage the machine may be wall mounted. Provided for this
are two hooks (27), the hooks are fitted to the wall at a convenient location
with the screw centres 170mm apart, using the appropriate fixings (not
supplied).

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OPERATION
DO NOT OPERATE WITHOUT ALL PARTS IN PLACE!
Do not attempt to clean, remove or attach dust bags or carry out any
servicing to the machine whilst it is in operation.
CAUTION: THE BLOWER HOUSING CONTAINS A HIGH SPEED FAN BLADE THAT
COULD AMPUTATE FINGERS, GRAB LOOSE CLOTHING AND NECKTIES ETC, AND
PROPEL DUST AT VERY HIGH VELOCITIES.
Connect the inlet hose to the outlet on your woodworking appliance using the
inlet adaptor(s). Start the extractor using the ON/OFF switch (I=on/O=off).
To switch ON, press the switch cover down, slide in direction of arrow (see
below) and lift up, this will expose the ON/OFF buttons. Push the ON button,
(green button ‘I’). DO NOT close the cover as this will switch the machine OFF
again.
NOTE: in case of emergency, close the switch cover quickly, cover will
latch down and motor will be switched OFF.
To switch OFF normally, press OFF button, (red button ‘O’), always close the
cover to prevent accidental starting.
Take care not to suck in foreign objects such as screws, nails, large pieces of
plastic or wood.
When using the dust collector, keep a close eye on the waste collection bag,
DO NOT allow the bag to become overfull, always attempt to empty when
approximately three quarters full. It may be necessary to pull waste from the
collection bag by hand, if so, wear gloves to protect your hands from sharp
splinters etc, A suitable dust mask should also be worn.
NOTE: When emptying the waste bag, take care of flying dust, wear
safety goggles and a dust mask. Ensure there are no other people
or animals in the close vicinity that may be affected if sawdust
does happen to blow about.
Regularly check the tightness of the collecting bag and retaining band.
NOTE: Empty the dust extractor after use and clean it when required.
Dislodge as much imbedded debris as possible.

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MAINTENANCE
Excessive dust in the motor can cause overheating. Ensure all air vents are
clear. To avoid eye injury or adverse reaction to dust, clean the machine by
blowing out the air vents using low pressure compressed air where possible.
Check the power cable to ensure it is free from cracks, bare wires etc. avoid
using solvents when cleaning plastic parts, most plastics are susceptible to
damage from the various types of commercial solvents.
All bearings in this machine are lubricated with a sufficient amount of high
grade lubricant for the tools lifetime under normal operating conditions,
therefore no further lubrication is required.
Occasionally it may be necessary to manually clean the impeller. To do this
proceed as follows.
1. Switch OFF and unplug from the socket.
2. Remove 12 screws securing the inlet cover, (6), and remove the cover to
expose the impeller.
3. Clean impeller using a brush, cleaning cloth, vacuum cleaner and/or low
pressure compressed air.
CAUTION: BEWARE OF SHARP EDGES.
If any repairs (other than the above cleaning) becomes necessary, it should
be carried out by an authorised service centre.
Ensure the hose is kept in good condition. A damaged hose will seriously effect
the efficiency of the dust extractor and should be replaced. Contact your
CLARKE dealer for replacements.
CARE & STORAGE
1. When not in use, switch off and unplug from the power supply and ensure
the power cable is not left as a hazard for persons to trip over.
2. With the dust extractor unplugged from the power supply, use a dry cloth
to wipe over the casing. Do not use solvents, thinners or alcohol to clean
the dust extractor, as these chemicals will damage the finish.
3. Store the dust extractor in a secure, dry place, out of the reach of children.
DO NOT leave it exposed to the elements and avoid direct sunlight, direct
heat, rain/moisture etc.
4. The base of the machine is provided with two holes for the hooks to be
located into, so that the collector bag is hanging downwards, to use the
machine this way, it is necessary to remove the castors, (store safely for
future use).

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5. Ensure the wall fixings are of sufficient strength to support the machine,
considering the machines weight and vibration during its operation.
TROUBLESHOOTING
DO NOT attempt to carry out repairs yourself unless you are fully competent.
All work must be carried out by a qualified technician.
Problem Possible cause Suggested Remedy
Motor will not run 1. Defective switch, cable
or motor.
1. Check electrical
connections to all
components or
consult your dealer.
Excessive dust in the air 1. Loose retaining band or
hose.
2. Collecting bag
damaged.
1. Tighten connections.
2. Replace collecting
bag.
Unexpected noise from
fan/motor
1. Loose internal
components.
2. Dust buildup inside
housing.
1. Consult your dealer.
Machine runs but fails to
reach full speed.
1. Low voltage or motor
defective.
1. Have machine
repaired by your
dealer
Motor fails to develop
full power.
1. Supply circuit over
loaded.
2. Extension lead to long or
unsuitable.
1. Use different circuit.
2. Replace extension
lead.
Motor starts slowly and
fails to reach full speed.
1. Low voltage
2. Windings burnt out or
open circuit.
1. Request voltage
check by an
electrician
2. Have motor repaired
or replaced.
Motor does not start
when ON switch is
pressed.
1. Switch contacts burnt
2. Start capacitor faulty
1. Have switch replaced
2. Have capacitor
replaced.

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PARTS DIAGRAM

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COMPONENT PARTS LIST
No Description
1Castor
2 Pan head screw M6 x 16
3 Spring washer 6 dia
4Baseplate
5 Pan head screw M5 x 10
6Inletcover
7 Socket head screw-M6x20
8SetscrewM8x10
9Washer
10 Fan
11 Collector body
12 Washer 8 dia
12a Nut M8
13 Hex head screw -M8 x 10
14 Hex head screw -M8 x 15
15 Hex head screw -M6 x 15
15a Nut
16 Switch
17 Clamp
18 Motor
19 Seal
20 Motor plate
21 Key 5 x 5 x 30
22 Packing
23 Outlet
24 Collection bag
25 Handle
26 Power cable
27 Hooks
28 Hex head screw M6 x 25
29 Hose adaptor

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DECLARATION OF CONFORMITY - UK

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DECLARATION OF CONFORMITY - EU