Claypaky Stage Zoom 1200 User manual

7
®
ENGLISH
STAGE ZOOM 1200
SAFETY INFORMATION
1
INSTALLING THE PROJECTOR
2
INSTRUCTIONS MANUAL
Carefully read this instructions manual in its entirety and keep it safe for future
reference.
It is essential to know the information and comply with the instructions given
in this manual in order to ensure the fitting is installed, used and serviced
correctly and safely.
CLAY PAKY S.p.A. disclaims all liability for damage to the fitting or to other
property or persons deriving from installation, use and maintenance that have
not been carried out in conformity with this instructions manual, which must
always accompany the fitting.
CLAY PAKY S.p.A. reserves the right to modify the characteristics stated in
this instructions manual at any time and without prior notice.
Congratulations on choosing a Clay Paky product! We thank you for your
custom. Please note that this product, as all the others in the rich Clay Paky
range, has been designed and made with total quality to ensure excellent
performance and best meet your expectations and requirements.
HMI 1200 W/S
• Maximum ambient temperature
For the fitting to operate well and reliably, the ambient temperature should not
exceed 35°C (95°F).
• IP20 protection rating
The fitting is protected against penetration by solid bodies with a diameter of over
12 mm (0,47”) (first digit 2), but not against dripping water, rain, splashes or jets of
water (second digit 0).
• Protection against electrical shock
This fitting is classified, in accordance with the type of protection against electrical
shock, in Class I. It must therefore be connected to a power supply system with
efficient earthing.
It is, moreover, recommended to protect the supply lines of the projectors from
indirect contact and/or shorting to earth by using appropriately sized residual current
devices.
• Hooking up to the supply mains
The operations for connecting to the electricity mains must be carried out by a
qualified electrical installer.
Check that the mains frequency and voltage correspond to the frequency and
voltage stated on the electrical data label for which the projector is designed.
This label also gives the input power. Refer to this to evaluate the maximum number
of fittings to connect to the electricity line in order to avoid overloading.
Pay attention to size the neutral conductor of three-phase systems adequately if the
version is used with an electronic power supply unit without p.f. correction since the
neutral current is equal to the sum of the currents on all the active phases. This last
warning does not hold for versions equipped with an electronic power supply unit
with PFC or with an electromagnetic power supply unit.
• Unpacking
Stand the packing on the floor, cut
the straps and open the cardboard
box from the top. Take all the
accessories out of the box and
remove the side structures of the
packing.
Lift the perimeter bands, open the
plastic bag, remove the projector
from the base frame and position it
on a horizontal top where access is
easy to carry out the following
preliminary work.
• Packing contents
Besides the projector, the packing also contains the following accessories:
- N. 2 safety ropes code 105041/001 (1)
- N. 2 eyebolts M8x20mm
code 020130/002 (2)
- N. 2 (omega) brackets with fast-lock
code 183102/801 (3)
- This instructions manual code 099550 (4)
- Multilingual label (5) with safety information
code 081968 (located in the projector lampholder
compartment).
• Installation
Make sure all the parts for fixing the projector are in a good state of repair.
Make sure the point of anchorage is stable before positioning the projector.
The safety rope, properly hooked onto the fitting and secured to the framework, must
be installed so that, if the primary support system fails, the fitting falls as little as
possible.If the safety rope gets used, it needs to be replaced with a genuine spare.
• Minimum distance of illuminated objects
The projector needs to be positioned so that
the objects hit by the beam of light are at least
2,5 metres (8’2”) from the lens of the projector.
• Minimum distance of flammable materials
The projector must be positioned so that any flammable materials are at least
0,2 metres (8”) from every point on the surface of the fitting.
It is permissible to mount the fitting on normally flammable surfaces.
• Maintenance
Before starting any maintenance work or cleaning the projector, cut off power from
the supply mains.
After switching off, do not remove any parts of the fitting for 10 minutes. After this
time the likelihood of the lamp exploding is virtually nill. If it is necessary to replace
the lamp, wait for another 15 minutes to avoid getting burnt.
The fitting is designed to hold in any splinters produced by a lamp exploding.
The lenses must be mounted and, if visibly damaged, they have to be replaced with
genuine spares.
• Temperature of the external surface
The maximum temperature that can be reached on the external surface of the fitting,
in a thermally steady state, is 160°C (320°F).
• Lamp
The fitting mounts a high-pressure lamp with an external igniter.
- Carefully read the "operating instructions" provided by the lamp manufacturer.
- Immediately replace the lamp if damaged or deformed by heat.
1
2
3
4
5
ENGLISH
HMI 1200 W/S
(8’2”)
2.5
The products referred to in this manual conform to the
European Community Directives to which they are subject:
• Low Voltage 73/23
• Electromagnetic Compatibility 89/336

8
• Opening movable body blocks
This fitting is equipped with a system
locking the movement of the movable
body that makes transportation and
maintenance easier. To release the
PAN mechanism use the lever (10),
to release the TILT mechanism use
the lever (11) bearing in mind the
correspondence Red=Locked,
Green=Released.
For further information, read
paragraph 4 MAINTENANCE.
• Fitting eyebolts
With the aid of an 8 mm Allen wrench, unscrew one screw (6) for both of the sides of
the base, and take them out.In their place, insert the two eyebolts (2) placing the flat
washers (7) and notched washers (8) between them and the base.
Fully tighten the two eyebolts and make sure the threads hold properly.
• Removing internal clamps
Before commissioning the fitting it is
necessary to take the four elastics
(9) of the frost and colour filters.
To do this, lift the effects cover following
the relevant instructions in paragraph
4 MAINTENANCE.
• Preparing the warning label
Find the relamping label (12) on the cover of the movable body and, if necessary,
replace it with one of the optional multilingual labels (5) located in the projector lamp
compartment. For the instructions on opening the projector, read paragraph
4 MAINTENANCE.
CAUTION: Read carefully and meticulously apply the information and
instructions given on this label. In addition, check it is never removed as it
contains important safety information.
• Fitting the lamp
Refer to the instructions for opening the projector and changing the lamp in
paragraph 4 MAINTENANCE.
• Installing the projector
The projector can be installed on the
floor, on a horizontal top, resting on
the shockproof rubber pads (13).
It can moreover be installed on the
ceiling or on a wall with the aid of the
two quick lock/release (omega)
brackets (3) to be secured in the
receptacles (14) on the back-
mounting plate (15).The brackets (3)
can be hooked onto the plate (15)
choosing the most appropriate
position from the different ones
available.
It is possible to screw any kind of
clamp into the middle hole of the
brackets (3).
• Securing the safety ropes
Except for when the projector is standing on the floor, it is compulsory to fit the
safety ropes (1). These need to be secured to the projector framework and then
hooked onto the rings (16) on the base of the projector and/or eyebolts (2) screwed
into the holes in the base of the projector.
SUPPLY AND FINE-TUNING
3
• Mains power connection
It is advisable to connect each projector via its own switch so as to be able to
switch it on and off individually from a distance.
CAUTION: Check the plate (15) is correctly secured to the base of the fitting.
If the plate has been removed, to carry out non-routine maintenance work,
reposition it, inserting all 10 screws and at the same time checking the threads
hold properly.
• Connecting the control signals RS 232/423 (PMX) - DMX 512
The connection between projector and control unit and between different projectors
must be made with a cable conforming to the EIA RS-485 specifications: bipolar
braided, shielded, 120Ωcharacteristic impedance, 22-24 AWG, low capacity.
IMPORTANT: Do not use microphone cable or any other cable whose specifications
are different to the ones stated above.
782
2
3
13
14
15
11
1
2
16
6
10
12
{L
N
Mains
RS 232/423(PMX)
DMX 512
17
9
BROWN =
BLUE =
YELLOW =
GREEN =
L
N
=

9
• Switching on the projector
After carrying out all the above operations, press the switch (18) and check it all
works properly.
When switching on, the software in the DMX Receiver microprocessor runs a
checksum (self-control) during which the three-digit display (19) is off and the three
LEDs (20) checking the signal are all on at the same time.After this operation, that is
after approximately 5 seconds, the three LEDs go out and, for another 5 seconds,
the display shows a code corresponding to the version of the DMX Receiver
microprocessor installed.
After running the checksum, the projector will start the resetting procedure, while on
the display the following information will pass once:
Total hours - XXX Bulb hours - XXX Address - XXX
where: “Total hours” is the total life of the fitting in hours, “Bulb hours” is the life of the
lamp in hours (these hours can be zeroed when relamping) and “Address” is the
starting address selected for the projector control signals.
After the information has passed, the projector address will stay displayed.
The above information can also be made to pass by carrying out at least one of the
following operations:
• Setting all the DIL (Dual-In-Line) switches of the addresses (21) onto zero.
• Activating theTEST procedure, turning the specific DIL switch (22) onto ON.
• Setting the projector on blackout (20 channels starting from the selected starting
address, all at level zero).
Projector 1 - Channels 1 - 1 9
1 2 4 8
16 32 64
128 256
TEST
OFF
ON
CODE
Projector 2 - Channels 20-38
OFF
ON
Projector 3 - Channels 39-57
ON
OFF
Projector 4 - Channels 58-76
ON
OFF
Projector 5 - Channels 77 - 95
ON
OFF
Projector 7 - Channels 115-133
ON
OFF
Projector 8 - Channels 134-152
ON
OFF
Projector 9 - Channels 153-171
ON
OFF
Projector 10 - Channels 172-190
ON
OFF
OFF
ON
Projector 6 - Channels 96-114
ON
OFF
• Projector coding
Each STAGE ZOOM 1200 occupies 16 + 3 control channels. For these to be
correctly addressed to each projector it is necessary to code the projectors.
This operation needs to be carried out on each single STAGE ZOOM 1200 by
switching the microswitches (21) according to the table below.
The decadic address corresponding to the binary code set with the microswitches is
shown on the 3-digit display.
When the information of "Total hours", "Bulb hours" and "Address" is scrolling on the
display and you use the DIL switches of the addresses, the display will instantly
show the new address selected. After a few seconds the above information will start
scrolling again if at least one of the above conditions remains.
On turning the TEST microswitch (22) onto ON the projector runs a self-check,
during which the effects are mechanically reset with the projector on. At the end of
the operation, or whenever you want to interrupt this procedure, turn the TEST
microswitch back onto OFF.
Whereas, on setting all the channels on level 0 (blackout), after an interval of
2 seconds, the effects are re-calibrated, thanks to which it is possible, from the
control unit, to take back onto the correct position any motorized effects that during
operation had accidentally "lost step".
The entire re-calibration cycle lasts approximately 35 seconds and can be stopped at
any time by simply setting a channel at a level above 0. It is recommended not to
interrupt re-calibration, but let it end regularly, once 10 seconds have passed since
its start.
MAINTENANCE
4
• PAN Mechanism Lock/Release
To lock the PAN mechanism,
manually position the movable body
so that the lever (10) overlaps one of
the two labels (23), then shift the
lever towards the centre of the
projector referring also to the
instructions of the label (24) for
which Red=Locked.
To release the PAN mechanism, shift
the lever (10) in the opposite
direction, according to the
correspondence Green = Released
on the label (24).
If the movable body is locked on
purpose or accidentally in a position
other than the one indicated above, a
self-releasing device frees the
mechanism so as to create no
problems during projector operation.
23
24
23
10
SIGNAL
SCREEN
SIGNAL
RS232/423
(PMX)
123
4
5SIGNAL
SCREEN
SIGNAL
54
3
2
1
DMX
512
The terminations need to be made with male/female connectors type XLR with
5 pins.
If using the DMX signal it is necessary to insert a terminal plug (17) on the last fitting
with a resistance of 120Ω(minimum 1/4 W) between terminals 2 and 3.2 e 3.
The terminal is not needed if using the RS232/423 (PMX) signal.
IMPORTANT: The wires must make no contact with each other or with the metal
casing of the connectors.The casing needs to be connected to the braid of the shield
and to pin 1 of the connectors.
DIGITAL INPUT
ADDRESS/HOURS
1 2 4 8 16 128 32 64 TEST 256
ON
12 436578109
1
654321
ON
LAMP ON/OFF
8
TILT
PAN
16
2 8
>5 MINS = OFF
I
O
DIGITAL INPUT LEDS
+
GOBO
COL
+
19
18
21
20
22
ENGLISH

• Centring the lamp
To achieve optimum lighting
efficiency, it is necessary to centre
the lamp on the horizontal axis using
a flat-headed screwdriver on the set
screw (30) indicated by the label
(31).
10
• Re-lamping
Open the side cover (26) on the
same side where the PAN locking
lever (10) is accessible.Then, loosen
the two side ring nuts (27) of the
lamp to be replaced and remove it
from its mountings (28).
Take the new lamp out of its
package, loosen the two side ring
nuts (27) and insert the lamp in its
mountings (28). Finally, screw on the
ring nuts.
IMPORTANT: to distribute the beam of light uniformly, the lamp needs to be
positioned with the protrusion (29) visible on the bulb outside the optical axis of the
projector. For this purpose it is recommended to turn the protrusion towards one of
the side covers (26).
27
29
30
31
• Zeroing lamp time
To zero the hours of life of the lamp (“Bulb hours”), memorized in the DMX Receiver
microprocessor, it is necessary to operate according to the following procedure:
1. Set the TEST microswitch (22) onto ON.
2. Shift the option 1 microswitch (32) from ON to OFF (or from OFF to ON) and vice
versa 3 times within a time of 6 seconds. If the procedure has been carried out
correctly, the three signal control LEDs (20) will come on at the same time, while
the display (19) will go out completely. This situation lasts for approximately
5 seconds.
3. Put the TEST microswitch (22) back onto OFF.
• Opening and closing the effects
compartment
Lock the PAN and TILT mechanisms
so that the head of the projector is in
the most expedient position for the
operation you want to carry out on
the fitting.
Use your thumb to push the safety
tab (33) upwards and, at the same
time, pull the lever (34) upwards with
your index finger. Free the hook (35)
and move it towards the outside of
the projector.
Unhook the clamp (36) of the safety
rope (37) and remove the effects
cover (38).
32
3538
33
34
40
39
After maintenance, fit the cover (38)
back on in correspondence with the
movable head, then fasten the hooks
(35) onto it and lower the levers (34)
so the safety tab (33) clicks home.
Hook the safety rope (37) back on
with the clamp (36) and release the
PAN and TILT mechanisms.
• Extracting effects kit
To facilitate some of the maintenance operations described further on, it is possible
to take the entire effects kit out of the projector by proceeding as follows:
Open the effects compartment, disconnect the connector “D” (39) gripping it by its
side lugs and forcing in the direction shown by the arrow, taking care not to stretch
the wires, then release, turning the four levers (40) of the quick lock/release devices
anticlockwise.
• TILT Mechanism Lock/Release
To lock the TILT mechanism, position
the movable head in a horizontal or
vertical position manually, then press
on the device (11) on the green-
coloured side, making the red-
coloured side that indicates locked
protrude, as a result, from the
opposite side.
To release the TILT mechanism,
push the device (11) in the opposite
direction, making the green-coloured
side appear, indicating it is released.
• Opening and closing the side
covers
Lock the PAN and TILT mechanisms
in the most suitable position for the
type of operation to be performed,
then loosen the handwheels (25) and
open the desired side cover (26).
After maintenance, close the cover
(26), lock the handwheels (25) and
release the PAN and TILT
mechanisms.
11
25
27
28
26
26
DIGITAL INPUT
ADDRESS/HOURS
1 2 4 8 16 128 32 64 TEST 256
ON
12 436578109
1
654321
ON
LAMP ON/OFF
8
TILT
PAN
16
2 8
>5 MINS = OFF
I
O
DIGITAL INPUT LEDS
+
GOBO
COL
+
19
20
22
38
37
34
35
36

• Periodical cleaning
To keep optimum efficiency and
functionality over time, it is vital to
periodically clean the parts where
dust and grease can accumulate.
The frequency with which to carry
out the following operations depends
on several factors, such as the
number of movements of the effects
and the quality of the work
environment (air humidity, dustiness,
saltiness, etc.).
To remove dirt from the lenses and
filters, use a soft cloth dampened
with any liquid detergent for cleaning
glass.
Never use solvents or spirits.
Parts requiring frequent cleaning.
Parts requiring monthly cleaning.
11
• Inserting effects kit
Position the bundle of wires (41) for wiring the effects kit motors outside the movable
head, as shown in the figure.
Prepare the STAGE ZOOM 1200 effects kit by manually turning both gobos discs to
turn the empty positions (without gobos) towards the outside of the kit.
Lift the effects kit above the projector head and, slowly, rest it in the head, taking
special care to avoid interference with the electric wires of the internal wiring.
IMPORTANT:
- Before inserting the effects kit it is advisable to take out the lamp to prevent it
getting damaged during the operation.
- The effects kit must be inserted in the movable head so that the male connector
(42) is positioned in the same side where there is the bundle of wires (41)
terminating with a female connector (39).
Lock the four levers (40) of the quick lock/release devices by turning them clockwise.
Grip the connector “D” (39) by its side lugs, check the direction of insertion and insert
it correctly into the connector on the effects kit, forcing parallel to it, taking care not to
stretch the wires.
• Replacing effects kit
The instructions provided for extracting and inserting the whole effects kit are clearly
useful also for replacing it completely with another effects kit for STAGE ZOOM 1200.
For conversion into STAGE COLOR 1200 refer to the specific manual code 099552.
• Replacing colour filters
Find the filter to replace, grip it
between your fingers and push it
towards the movable point of
anchorage (43) until the filter comes
out of the fixed points of anchorage
(44). Bend the filter outwards and
take it out. Insert the new filter into
the mobile point (43) and anchor it in
the two fixed points (44).
Slowly lift the effects kit till it comes completely out of the projector head, taking care
over any interference with the wiring cables of the movable head. Rest this effects kit
on a flat surface in the position shown.
IMPORTANT: when handling the effects kit, it must be gripped by the framework and
not the motors, wirings, effects wheels or other parts that could easily get damaged
or deformed.
41
39
42
• Replacing glass gobos
Find the gobo to replace and press
on it delicately to make the spring
(45) come out of its seat. Take care
the spring does not fall inside the
projector. Replace the gobo and
insert the spring (45) positioning first
the two terminals and completing
insertion by pressing on the rest of
the spring.
• Replacing metal gobos
Find the gobo to replace and delica-
tely press towards the anchorage
points (46) until the gobo comes out.
To insert the new gobo, position it at
the two points of anchorage and,
lightly pressing it, slot it into the
remaining points, verifying the
levelness of the gobo in its housing.
40
39
Once a year it is recommended to submit the projector to qualified technical
personnel for non-routine maintenance consisting of at least the following operations:
- General cleaning of internal parts.
- Restoring lubrication of all parts subject to friction, using lubricants specifically
supplied by Clay Paky.
- General inspection of internal components, wiring, mechanical parts, etc.
- Electrical, photometric and functional tests.
- Any repairs.
43
44
46
ENGLISH
45

12
TECHNICAL DATA
Inputs
• RS232/423(PMX).
• DMX 512.
Movable body
• Movement by means of two stepper
motors, controlled by microprocessor.
• Automatic repositioning of PAN and
TILT after accidental movement not
controlled by control unit.
• Travel:
- PAN = 450°
- TILT = 252°
• Maximum speeds:
- PAN = 4.0 sec (360°)
- TILT = 3.2 sec (252°)
• Resolution:
- PAN = ± 1.76°
- PAN FINE = ± 0.007°
- TILT = ± 0.98°
- TILT FINE = ± 0.004°
Safety Devices
• Bipolar circuit breaker with thermal
protection.
• Automatic break in power supply in
case of overheating or failed
operation of cooling system.
• Power supply cut off automatically on
opening the side covers.
• Four fixing points for safety rope.
Cooling
Forced ventilation with axial fans.
Body
• In die-cast aluminium and steel
• Epoxy powder painting.
• Two side handles for transportation.
• Device locking PAN and TILT
mechanisms for transportation and
maintenance.
Working position
Operation in any position.
Weights and dimensions
• Version with electronic ballast:
45,2 kg (99 Ibs 7 ozs).
• Version with electromagnetic ballast:
58,7 kg (129 Ibs 2 ozs).
Power supplies available
• Version with electronic ballast (with
and without PFC):
- 200-240V 50/60Hz
- 100-120V 50/60Hz
• Version with electromagnetic ballast:
- 220-240V 50Hz
- 200-220V 60Hz
- 200V 50Hz
- 200V 60Hz
- 260V 50Hz
The projector is designed to operate at
the mains frequency and voltage given
on the electrical data label on the base
of the appliance.
Lamp
Metal halide supplied with special
power supply unit built into the fitting.
•
Type HMI 1200W/S
- Connection SFc 10-4
- Colour temperature 6,000 K
- Luminous flux 110,000 lm
- Average life 750 h
- Any working position.
Input power
• Version with electronic ballast without
PFC: 2200VA at 230V 50Hz.
• Version with electronic ballast with
PFC: 1600VA at 230V 50Hz.
• Version with electromagnetic ballast:
1700VA at 230V 50Hz (p.f. correction
140µF standard).
Motors
22 stepper motors, operating with
micro-steps, totally microprocessor
controlled.
Optical unit
• Twin lens condenser.
•
Spherical reflector with a high
luminous efficiency.
•
Zoom lens 16°÷ 24°.
Channels
N. 16 + 3 control channels.
6
(30.71”)
780
(24.80”)
630
(15.35”)
390
(23.23”)
590
(23.23”)
590 (15.35”)
390
TROUBLESHOOTING
5
No electrical power supply.
Lamp expended or faulty.
Check that power is available at
the mains socket.
Change lamp.
(See instructions).
PROJECTOR DOES NOT LIGHT UP
TROUBLE
ELECTRONICS NOT WORKING
PROJECTION FAULTY
REDUCED BRIGHTNESS
POSSIBLE CAUSES CHECKS AND REMEDIES
•
••
Signal transmission cable
short-circuiting or disconnected. Change cables.
•
Address codes incorrect. See projector coding
instructions.
•
Defect in electronic circuits. Contact an authorised
technician.
•
Lenses or reflector broken. Contact an authorised
technician.
•
Deposit of dust or grease. Clean.
(See instructions).
••