ClearSpan 108986 User manual

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CLEARSPAN™END WALL FRAMING KITS
Revision date: 11.12.14
©2014 ClearSpan™
All Rights Reserved. Reproduction
is prohibited without permission. STK#
108986 End Frame Kit
ClearSpan™End Frame Kit
36' Wide x 16' 2" High
Rafter is not included with kit. Customer supplies the concrete to secure the 2" x 2" tubing.

CLEARSPAN™END WALL FRAMING KITS
2Revision date: 11.12.14
YOU MUST READ THIS DOCUMENT BEFORE YOU
BEGIN TO ASSEMBLE THE END WALL KIT.
Thank you for purchasing this ClearSpan™ End Frame Kit.
When properly assembled and maintained, this product will
provide years of reliable service. These instructions include
helpful hints and important information needed to safely
assemble and properly maintain the end wall. Please read
these instructions before you begin.
If you have any questions during the assembly, contact
Customer Service for assistance.
SAFETY PRECAUTIONS
• Wear eye protection.
• Wear head protection.
• Wear gloves when handling metal tubes.
• Use a portable GFCI (Ground Fault Circuit Interrupter)
when working with power tools and cords.
• Do not climb on the shelter or framing during or after
construction.
• Do not occupy the shelter during high winds,
tornadoes, or hurricanes.
• Provide adequate ventilation if the structure is
enclosed.
• Do not store hazardous materials in the shelter.
• Provide proper ingress and egress to prevent
entrapment.
WARNING: The individuals assembling this end
frame are responsible for designing and furnishing all
temporary bracing, shoring and support needed during
the assembly process. For safety reasons, those who
are not familiar with recognized construction methods
and techniques must seek the help of a qualified
contractor.
ASSEMBLY PROCEDURE
Following the instructions as presented will help ensure the
proper assembly of your end wall. The steps outlining the
assembly process are as follows:
1. Verify that all parts are included in the shipment. Notify
Customer Service for questions or concerns.
2. Read these instructions, the Must Read document, and
all additional documentation included with the shipment
before you begin assembling the end wall.
3. Gather the tools, bracing, ladders (and lifts), and
assistance needed to assemble the end frame.
4. Check the weather before you install the end frame
panel (if equipped). Do not install end panels on a
windy or stormy day.
5. Assemble the end wall frame.
6. Read the care and maintenance information at the end
of these instructions.
7. Complete and return all warranty information as
instructed (if included).
REQUIRED TOOLS
The following list identifies the main tools needed to
assemble the end wall. Additional tools and supports may
be needed depending on the structure, location, and
application.
• Tape measure or measuring device
• Fine point marker to mark the location on tubing.
• Variable speed drill and impact driver (cordless with
extra batteries works best)
• Metal file and metal-cutting saw
• Wrenches and impact socket set
• Scissors or utility knife
• Hammers, gloves and eye protection
• Adjustable pliers and self-locking pliers
• Ladders, work platforms, and other machinery for lifting
designed to work safely at the height of the building
and end wall.
ATTENTION: Consult the services of a qualified,
professional contractor if you are not familiar with the
construction of similar frame structures.

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CLEARSPAN™END WALL FRAMING KITS
Revision date: 11.12.14
UNPACK AND IDENTIFY PARTS
The following steps will ensure that you have all the
necessary parts before you begin to assemble the end wall.
1. Unpack the contents of the shipment and place where
you can easily inventory the parts. Refer to the Bill of
Materials/Spec Sheets.
2. Verify that all parts listed on the Bill of Materials/Spec
Sheets are present. If anything is missing or you have
questions, consult the parts guide on the next page
and all diagrams for clarification, or contact customer
service.
NOTE: At this time, you do not need to open the plastic
bags containing smaller parts such as fasteners and
clamps.
QUICK START GUIDE
For a quick overview of the end wall and its components,
consult the Quick Start Guide at the back of these
instructions.
Optional End Panel Installation (additional purchase)
In addition to the end frame installation steps, these
instructions describe installing an optional end panel.
(Additional purchase required.)
The components used to install the optional end panel are
also described and shown during the procedure. Some
components may differ from what is shown.
Contact your sale representative to purchase an end panel
with end panel installation kit if desired.
ATTENTION: Some of these instructions may not apply
to your end wall and shelter. It is the customer's or
contractor's responsibility to adapt these instructions as
needed during the construction process.
These end wall kits are designed to attach to buildings
with a specific rafter pipe dimension. Differences in
pipe dimensions may require the purchase of additional
components. If you are securing the end frame kit to an
existing structure, verify that you have the required clamps
to complete the installation. May not apply to your building.
The following graphics and photos will help you identify the
different parts. (Some parts are not shown.)
FA4482B
Tek Screw
100441
Nut Setter
QH1330
Angled Bracket
104075
1.75" x 1.75" Square Tube

CLEARSPAN™END WALL FRAMING KITS
4Revision date: 11.12.14
ClearSpan™
End Frame Kit
OVERVIEW
This section describes assembling your end frame
kit. For details, please see section "Assembling the
End Frame Kit Components." See illustration below to
identify main parts of end frame kit.
1. Locate the required parts for each assembly
procedure.
2. Assemble and attach all end wall framing.
3. Prepare and attach end panel (if equipped).
4. Prepare and install doors (if equipped).
ATTENTION: End frame spacing depends on the door sizes
and may differ from what is shown in these diagrams. Consult
the End Wall diagrams in the Quick Start section for pipe
identifications and locations.
If you are installing an overhead door, do not attach end framing
within the door opening.
Additional purchase required for end panel and doors.
ground level
ATTENTION: The QH1330 bracket shown in the detail
above (left) is used to secure the vertical frame tube to a
concrete slab. It is also used to secure a base tube (not
included) between each vertical tube. It is not used when
vertical tube is set in the concrete pier.
QH1330
Bracket
Base Tube

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CLEARSPAN™END WALL FRAMING KITS
Revision date: 11.12.14
ASSEMBLING THE END FRAME KIT COMPONENTS
Consult the end wall diagrams in the Quick Start section of
these instructions before you begin.
ATTENTION: If the main cover is installed, loosen the two
(2) main cover bonnet ratchets at the end of the shelter
where the end wall will be installed. If an end panel is to
be installed, remove the ratchets to install the end panel
frame. The ratchets are reattached after the end frame is
installed.
Assistance is required to assemble the end wall. Lifts
designed to reach the top of the end rafter are also needed.
Consult a qualified construction professional if you are not
familiar with the construction of similar frame structures.
INSTALL THE END FRAME
• Angled Bracket (#QH1330)
• Tek screws (#FA4482B)
• 2" x 2" square tube (105328)
• 1.75" x 1.75" square tube inserts (104075)
The following steps describe one way to set end frame tubes.
1. At ground level, measure between the legs of the end rafter to locate the center of the end wall. Use a plumb line to
identify the center of the overhead rafter and mark that location on the ground as well.
2. Using the dimensions on the Front Profile diagrams, locate the positions of the end frame (or door jambs for the door
if equipped). The width of the door determines the frame dimensions for the door opening. Consult the documentation
sent with the door for the correct spacing of the door jambs.
3. Dig a 12" diameter hole at the locations found in previous step to a depth that is below the geographic frost line.
ATTENTION: Concrete should remain 1" to 2" below ground level so that it does not interfere with construction and
installation of the door frame components if equipped.
Ground Level
Sample Frame
ATTENTION: If you are installing an overhead door, do not
attach framing within the door opening.
4. Assemble the vertical frame members and attach the upper ends
to the end rafter using QH1330 brackets and Tek screws.
NOTE: Splice the joints of the 2" x 2" tubes using a 104075
(1.75" x 1.75") square tube insert for each splice. Install Tek
screws to secure each splice.
Do not install Tek screws on surfaces where the end panel
(if equipped) or overhead door (if equipped) are positioned.
Consult the installation instructions that shipped with the door for
additional information. If an overhead door (additional purchase
required) is to be installed, do not install the center vertical within
the framed door opening.
ATTENTION: For best results, cut the 2" x 2" tube assembly to
a length that allows the bottom end to extend into ground anchor
holes at least 12" to be secured.
*Not shown to scale.
Concrete
*2.00" x 2.00"
square tube
Finished Grade
12"

CLEARSPAN™END WALL FRAMING KITS
6Revision date: 11.12.14
9. After assembling end frame, inspect frame for sharp edges and bolts that could damage end panel (if equipped) or
main cover when it is pulled back into place. Tape over or file the sharp edges as needed.
10. Install end panel if equipped. (Additional purchase required for end panels and doors.)
NOTE: If covering the end frame with something other than an end panel, install that material now and then secure
the main cover of the shelter.
5. Plumb the vertical frame tube and use wooden stakes or other means to anchor it in place.
6. Repeat the steps to construct, attach, and set the remaining end frame tubes.
7. Verify that all end frame tubes are plumb and spaced as needed.
8. Add concrete to each hole and allow to set. Concrete should remain a few inches below the finished grade.
INSTALL THE END FRAME (CONTINUED)
2" x 2" Tubes
Finished Grade
2" x 2" Tubes
Concrete Pier

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CLEARSPAN™END WALL FRAMING KITS
Revision date: 11.12.14
END PANEL INSTALLATION
The following procedure describes installing an end panel
that includes D-rings at the top and horizontal pocket heat
sealed to the lower inside surface of the panel.
Additional purchase is required for end panel and end
panel installation kit. Complete these steps to install an
end panel of this design.
Required parts include:
• End panel
• 131S075 Pipe (kit)
• QH1061 Ratchet & 103620E 1" strap (kit)
• FAMF01B Washers & FA4482B Tek screws (kit)
1. Position the panel flat on ground with the long edge
against the bottom end wall frame member and the
pocket facing up. (The pocket and D-rings should be
visible when the panel is positioned properly.)
2. Locate D-rings near top edge of panel and tie a section
of strapping (or rope) to center-most D-ring. Tie two
additional straps on each side of the center D-ring,
allowing a few feet to remain between the straps.
Outside of the End Panel
DO NOT ATTEMPT
TO PULL THE END
PANEL INTO POSITION
ON WINDY OR STORMY
DAYS!
3. With the temporary straps (or customer-supplied rope)
in place, pull the end panel up to the end rafter and
secure the end panel to the end rafter using small
sections of the strap. Keep the panel centered.
End Panel
Main Cover
Strap in D-ring
Top Chord of the
End Rafter
NOTE: Pull top edge of end panel toward rafter.
(Approximately 1 to 2 feet of the end panel material will
remain at and run along the base of the end wall. In a
later step, this can be secured to the bottom tube of the
end wall frame, if equipped. Or, it can remain as a skirt
to direct water away from the shelter.)
The end panel must touch the ground after the top
edge of the panel is secured to the rafter. Adjust panel
and strap as needed.
View (above) is from the inside of the shelter looking
at the end panel. Frame and rafter shown are different
from your frame. The technique used to secure the
end panel is the same however. Photo shows the main
cover installed.

CLEARSPAN™END WALL FRAMING KITS
8Revision date: 11.12.14
4. Once the end panel is temporarily secured, take the roll
of 1" strapping and weave the end of the strap through
the D-rings and around the rafter pipe as shown below.
END PANEL INSTALLATION (CONTINUED)
Strap with built
in D-rings near
the top edge of
the end panel.
Main security strap woven
through D-rings and around
the end rafter.
Main Cover
End Panel
Main Cover Stretch Pocket
Photo above shows a building with the main cover
already installed. View is from the inside looking up at
the rafter and main cover. Rafter design may differ from
actual rafter.
NOTE: Maintain an even space between the rafter
and the top of the end panel. The end panel flap that
extends beyond the D-rings is tucked between the
rafter and the main cover.
DO NOT attach the flap to the end rafter at this time.
5. Stretch the bottom of the end panel evenly out on the
ground along the bottom frame tube of the end wall
frame (if needed) and tighten the 1" strap at the top of
the end panel. Top of end panel must remain as close
to the rafter as possible.
NOTE: Verify that the lower end of the panel remains
on the ground as the top is tightened. If the panel
begins to lift off the ground, loosen the top evenly along
the radius of the rafter. (In a later step, the end panel
is stretched from the bottom to pull the panel tight and
into position using the end panel horizontal conduit,
straps, and ratchets.)
6. With the top edge of the end panel secured, continue
by installing the end panel conduit.
Space below is reserved for customer notes.

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CLEARSPAN™END WALL FRAMING KITS
Revision date: 11.12.14
8. Align the strap ends and insert both ends into the slot
in the center hub of the ratchet.
9. Tighten slightly and repeat the steps for the remaining
straps and ratchets.
ATTENTION: If strap "builds up" inside ratchet, loosen
ratchet, remove excess strap, and retighten.
10. Return to all horizontal conduit ratchets and tighten.
11. After straps are tight, cut the opening for door
installation if equipped.
NOTE: If no doors, reinstall ratchets for the main cover
bonnet and tighten main cover bonnet.
If you are installing an optional door, consult the
general steps in the following procedure. Some steps
may not apply. It is the installer's responsibility to adapt
these instructions as needed to install an end panel.
END PANEL INSTALLATION (continued)
Install Horizontal End Panel Conduit
Depending on size and design, some end panels include
a horizontal pocket on the inside panel surface. A pipe
assembly is inserted into the pocket. Conduit is secured to
the end frame using straps and ratchets.
Complete these steps to assemble and install the pipe
assembly. Required Pipe: 1.315" x 75" swaged Pipe
(#131S075)
NOTE: If doors are to be installed, cut the pipe to the
correct length to properly fit into the pocket and to remove it
from the opening.
1. Locate the 1.315" pipes and assemble sections to
achieve the required length. (Cut to length if needed.)
2. Secure each pipe joint with a Tek screw. Wrap joint and
screw with duct tape to prevent end panel damage.
3. Insert assembled conduit into horizontal end panel
pocket. (End wall and panel shown are used for
illustration only. These may differ from actual items.)
5. Once ratchets are attached, make a horizontal slit
(approximately 3"– 6" long) in the horizontal pocket
directly above each ratchet. See photos for details.
(Photos show a different frame.)
WARNING: Cut only the end panel pocket. DO NOT
cut through the end panel.
6. Locate the 1" strapping and cut a section that reaches
from the ratchet (#QH1061), around the horizontal
conduit in the panel pocket, and back to the ratchet.
NOTE: Allow enough extra strap so you can insert both
ends of the strap into the ratchet.
7. Thread one end of the strap in through the slit, around
the conduit, and back to the ratchet.
Horizontal Pocket
4. Locate the QH1061 ratchets and attach these to the
end wall frame tubes on the inside surface using
FA4482B Tek screws. If a base rail is installed (not
included), space ratchets evenly along base rail in a
location that will not interfere with the installation of
doors (if equipped).
NOTE: For end walls with door openings, attach
ratchets in locations that will best secure and stretch
the end panel. This may or may not be evenly spaced

CLEARSPAN™END WALL FRAMING KITS
10 Revision date: 11.12.14
END PANEL INSTALLATION (continued)
3. Make two (2) diagonal cuts in the end panel as shown above to create the 12"-16" flaps.
4. Continue with the next procedure.
Cut Door Openings (Door installation only; additional door purchase required.)
ATTENTION: For best results and to keep the stretched panel in position, install Tek screws and washers from the outside
around the door frame to secure the end panel to the door jambs and header. (See dashed lines Fig. 1.) Do this before
cutting the opening in the panel. If you do not want to install screws through the panel, continue with Step 1.
These steps describe one way to cut a door opening:
ATTENTION: Do not cut door openings if you are not
installing doors.
1. Working from inside the frame, mark a 12"-16" border
along the door jambs and below the header. (Consult
the diagram below.) These 12"-16" flaps are wrapped
around the door framing and secured to the inside of
the door frame once the final diagonal cuts are made.
2. Using the diagram as a guide, cut the end panel to
remove the section that is shaded.
Diagram above shows the end wall and end panel as seen from inside a similar shelter.
FIG. 1
Wrap this portion
of the end panel
around and
secure it to the
door frame using
Tek screws and
washers. See
Step 1 in the next
procedure.
Door Jamb
12"-16" 12"-16"
Example Door Opening
(Can be used on any size door)
Header
Door
Jamb
Remove this dark shaded
portion of the end panel
material to create an opening
for the overhead door.
Step 3 Cut
Horizontal Conduit
used to stretch the
end panel during
installation.
END PANEL
END PANEL
12"-16"
Horizontal
Conduit
Ground Level
Base Rail
Base Rail