ClearSpan Cedar 12' Wide End Frame Kit with Dutch Door User manual

1
CLEARSPAN™END FRAME KIT
Revision date: 05.18.10
©2010 ClearSpan™
All Rights Reserved. Reproduction
is prohibited without permission.
ClearSpan™
Cedar 12' Wide End Frame Kit with Dutch Door
Photo may show a different but similar model.
STK # WIDTH
105366 12'

CLEARSPAN™END FRAME KIT
2Revision date: 05.18.10
YOU MUST READ THIS DOCUMENT BEFORE YOU
BEGIN TO ASSEMBLE THE SHELTER.
Thank you for purchasing this ClearSpan™ End Frame Kit.
When properly assembled and maintained, this product will
provide years of reliable service. These instructions include
helpful hints and important information needed to safely
assemble and properly maintain the end frame. Please
read these instructions before you begin.
If you have any questions during the assembly, contact
Customer Service for assistance.
SAFETY PRECAUTIONS
• Wear eye protection.
• Wear head protection.
• Wear gloves when handling the materials.
• Use a portable GFCI (Ground Fault Circuit Interrupter)
when working with power tools and cords.
• Do not climb on the shelter or framing during or after
construction.
• Do not occupy the shelter during high winds,
tornadoes, or hurricanes.
• Provide adequate ventilation if the structure is
enclosed.
• Do not store hazardous materials in the shelter.
• Provide proper ingress and egress to prevent
entrapment.
WARNING: The individuals assembling this structure
are responsible for designing and furnishing all
temporary bracing, shoring and support needed during
the assembly process. For safety reasons, those who
are not familiar with recognized construction methods
and techniques must seek the help of a qualified
contractor.
ASSEMBLY PROCEDURE
Following the instructions as presented will help ensure the
proper assembly of your end frame. The steps outlining the
assembly are as follows:
1. Verify that all parts are included in the shipment. Notify
Customer Service for questions or concerns.
2. Read these instructions and all additional
documentation included with the shipment before you
begin.
3. Gather the tools, bracing, ladders (and lifts), and
assistants needed for assembly.
4. Check the weather before you install the film (if
equipped). Do not install covers or panels on a windy
or stormy day.
5. Assemble the end frame and door (if equipped).
6. Read the care and maintenance information at the end
of these instructions.
7. Complete and return all warranty information (if
included) as instructed.
REQUIRED TOOLS
The following list identifies the main tools needed to
assemble the end frame. Additional tools and supports may
be needed depending on the structure, location, and
application.
• Tape measure or measuring device
• Variable speed drill and impact driver (cordless with
extra batteries works best)
• Wrenches and impact socket set, or an adjustable
wrench
• Scissors or utility knife
• Hammers and gloves
• Ladders, work platforms, and other machinery for lifting
designed to work safely at the height of the building
and end frame.

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CLEARSPAN™END FRAME KIT
Revision date: 05.18.10
UNPACK AND IDENTIFY PARTS
The following steps will ensure that you have all the
necessary parts before you begin to assemble the end
frame.
1. Unpack the contents of the shipment and place where
you can easily inventory the parts. Refer to the Bill of
Materials/Spec Sheets.
2. Verify that all parts listed on the Bill of Materials/Spec
Sheets are present. If anything is missing or you have
questions, consult the Pictorial Parts Guide and all
shelter diagrams for clarification, or contact Customer
Service.
NOTE: At this time, you do not need to open the plastic
bags containing smaller parts such as fasteners and
clamps.
Space below is reserved for customer notes.

CLEARSPAN™END FRAME KIT
4Revision date: 05.18.10
The following graphics and photos will help you identify the
different parts of the end frame. Consult the diagrams for
additional details. (Some parts are not shown.)
104637
90° Connector
105107
1.05" Fabric Clip
CC6212
1.315" Fabric Clip
102197
Aluminum U-Channel
102198
U-Channel Spring
FA4482B
Tek Screw
100441
Nut Setter
FAF25PB
Phillips Head Screws
FAS8
Square Head Screws

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CLEARSPAN™END FRAME KIT
Revision date: 05.18.10
Ground Level
Ground Level
View as seen from the
inside of the shelter.
View as seen from the outside of the shelter.
Drawing may show a different but similar model.
Ground Level
View as seen from
the inside of the
shelter.
Exploded drawings do not
show the film end panel.
ClearSpan™
Cedar 12' Wide End Frame Kit
with Dutch Door
Photo may show a different but similar model.
OVERVIEW
This section describes assembling your end frame kit. See
illustration below to identify main parts of end frame kit.
1. Locate the required parts for each assembly procedure.
2. Assemble and attach braces, door jambs and header
for the door framing.
3. Prepare and attach end panel film.
4. Install dutch door (if equipped).

CLEARSPAN™END FRAME KIT
6Revision date: 05.18.10
1INSTALL ANGLE ANCHORS
Gather the parts:
• #105232 Angle Anchors
View the diagrams to measure and determine the
location of the two (2) angle anchors for the two door
jambs.
1. Mark the center of the shelter's end rafter by
measuring the distance between the two ground
posts and dividing in half.
2. Measure 13-7/16" in both directions from the center
mark and push the two (2) angle anchors into the
ground leaving at least 3" exposed. Anchors must
be straight and evenly spaced. Refer to the diagram
below.
NOTE: Place the anchors so the door jamb sits
directly in line with the ground posts.
3. Continue with the information on the following page
to assemble and install the door jambs and header.
Ground Level
Drawing may show a different but similar model.
Diagram shows position of angle anchors measured from the center mark.
Center
13-7/16" 13-7/16"
Ground
Post
Ground
Post
105232
Angle
Anchor
105232
Angle
Anchor
Outside of Shelter
D
oor
J
amb
D
oor
J
amb
TOP VIEW
* DIAGRAM NOT TO SCALE.

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CLEARSPAN™END FRAME KIT
Revision date: 04.01.10
2
Gather the parts:
• Door jambs (#EG12W1200)
• Door header (#EG00W1201)
• Square head screws (#FAS8)
• 1.05" Fabric clips (#105107)
• 90° Connectors (#104637)
• Phillips head screws (#FAF25P)
• Tek screws (#FA4482)
Consult the diagrams to assemble and attach the two (2) door jambs and header.
1. Gather the two (2) door jambs and the two (2) 105107 fabric clips. Attach the fabric clips to the angled ends of the
jambs using a FAS8 square head screw. Center the clip on the end brace as shown below.
2. Set assembled door jambs into position by seating the plain end against the angled anchors and clipping the top of
the door jambs with the fabric clips onto the rafter. Verify the jambs are straight and evenly spaced.
3. Once in position, secure clips by installing a Tek screw through the clip and into the rafter from the inside of the
shelter. Drill a hole through the fabric clip if needed.
4. Secure lower ends of the door jambs by installing two square head construction screws through each angle anchor
and into the door jamb from the outside of the shelter. If needed, pre-drill the holes through the anchor stake for
each FAS8 screw.
5. Measure the door panels and allow for clearances. Using the measurements from the door panels, set door header
into position and install using 90° connectors and Phillips head screws.
INSTALL DOOR JAMBS AND HEADER
Ground Level
EG12W1200
EG00W1201
EG12W1200
Angled Anchor Angled Anchor
Drawings may show a different but similar model.
Outside View
Ground Level
Views are seen
from the inside of
the shelter.
Step 5
Step 4
Step 1
FAS8
105107
EG12W1200 Tek screw
Step 3
Inside of
shelter
Outside of
shelter
FAS8
Ground
Level
Step 4
104637
104637
EG00W1201
Step 5
Step 1 & 3
Measure door panels
and install header.
Maintain an even gap
of approximately 1/4"
between the top and
bottom of the door
and between panels.
Inside View
Inside View

CLEARSPAN™END FRAME KIT
8Revision date: 05.18.10
Views are seen from the
inside of the shelter.
Ground Level
EG12W1202 EG12W1202
Step 1 & 3 Step 4 Step 4 Step 1 & 3
3ASSEMBLE AND ATTACH FRAME BRACES
Gather the parts:
• Frame braces (#EG12W1202)
• Square head screws (#FAS8)
• 1.315" Fabric clips (#CC6212)
• 90° Connectors (#104637)
• Phillips head screws (#FAF25P)
• Tek screws (#FA4482)
View the diagrams to assemble and attach the two (2)
frame braces.
1. Gather the two (2) frame braces and the two (2) CC6212 fabric clips. Attach each fabric clip to the end of a frame
brace using a FAS8 square head screw. Center the clip on the brace end as shown below.
2. Set assembled frame braces into position by seating the plain end against the door jambs and clipping the fabric
clip to the ground post. Verify the braces are straight and level. (Push fabric clips into the ground if needed.)
3. Once in position, secure fabric clips by installing a Tek screw through the clip and into the ground post from the
inside of the shelter. Drill a hole through the fabric clip if needed.
4. Secure the brace to the door jamb from the inside of the shelter by attaching a 90° connector using FAF25P
Phillips head screws. Position connector so it does not contact the anchor stake.
EG12W1202CC6212FAS8
Step 1
FA4482B
Ground Level
Ground Post
Step 3
FAF25P 104637
Ground Level
Step 4
Ground Level
EG12W1202 EG12W1202
Drawing may show a different but similar model.
Inside View

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CLEARSPAN™END FRAME KIT
Revision date: 04.01.10
4INSTALL FILM END PANELS
Gather the parts:
• End panel film
• Poly latch U-channel (#102197)
• Spring for U-channel (#102198)
• Tek screws (#FA4482)
View the diagrams to install the poly latch U-channel and
attach the end panel film.
1. Using Tek screws, attach sections of the poly latch U-channel along the outside
of the frame base and to the door header as shown in the diagrams.
NOTE: If main cover is installed, uninstall the main cover from the U-channel on
the end rafter. Reinstall main cover after end film has been installed.
2. Unfold and position the end film over the end rafter. Drape some of the material
over the top rafter leaving enough to reach the ground plus 6" - 12". Center the
film so equal excess material is on each side of the shelter. Tape can be used to
temporarily hold material in place if needed.
3. Once end film is in position, attach the film to the rafter. Starting at the top of the
end rafter and working your way down each side, wiggle the wire spring back and
forth to seat the spring into the previously installed U-channel, holding the film in
place. Be sure to pull the film tight while working down the end rafter.
4. Install the spring into the U-channel
attached to the door header and along
the frame base. Pull the film snug while
installing the spring.
Ground Level
View as seen from outside the building.
Step 1
Space Tek screws evenly about 24" apart.
102197
FA4482B
Ground
Level
Step 1
Step 4
End panel installed. View as seen from outside the building.
Poly Latch
U-channel
and Spring
Installed
Drawing may show a different but similar model.
Always wear eye protection when
installing the 102198 spring!
CAUTION: Risk of Injury

CLEARSPAN™END FRAME KIT
10 Revision date: 05.18.10
4
5. Working from inside the frame, mark a 12"-16" border
along the door jambs. (Consult the diagram below.)
These 12"-16" flaps are wrapped to the inside of the
door frame once the final diagonal cuts are made.
6. Using the diagram below as a guide, cut the end
panel to remove the section that is shaded.
7. Fold flaps to the inside of the door frame and secure
to the jambs by attaching the 102197 U-channel over
the film using Tek screws. See diagrams on this page
and the following page.
ATTENTION: Do not wrap the film around the door
jambs. Consult the diagram to the right.
INSTALL FILM END PANELS (continued)
Drawings may show a different but similar model.
Inside View
Remove the dark shaded portion of the end panel
material to create an opening for the door.
Door Jamb
Door Jamb
12"-16"
Header
END PANEL END PANEL
Frame Brace Frame Brace
Ground Level
12"-16"
Diagram above shows the end wall and end panel as seen from inside a similar shelter.
Wrap this portion of the end panel to the
inside of the door frame and secure with
U-Channel and Tek screws. See diagram
top right and next page.
Cut the film as needed so it wraps to the
inside of the frame without tearing.
Cut film along
header as
needed.