Cleco 24RAS07 User manual

For additional product information visit our website at http://www.apextoolgroup.com
Parts Manual
823223EN
09/02/2015
24 & 34 Series
Right Angle Nutrunners
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: [phone] - [email protected]

Page 2
823223EN
09/02/2015
XX R A X XX A X X
Tool Series
24
34
Rotation
R = Reversible
Tool Style
A = Right Angle
Torque Control
A = Clecomatic Clutch
S = Stall
Maximum Torque
24RA Series 34RA Series
06 = 5.5 Nm 08 = 8.0 Nm 41 = 41 Nm
07 = 7.0 Nm 09 = 9.0 Nm 47 = 47 Nm
08 = 8.0 Nm 11 = 11 Nm 54 = 54 Nm
11 = 11 Nm 15 = 15 Nm 68 = 68 Nm
12 = 12 Nm 17 = 17 Nm 75 = 75 Nm
13 = 13 Nm 26 = 26 Nm
19 = 19 Nm 28 = 28 Nm
21 = 21 Nm 33 = 33 Nm
23 = 23 Nm 36 = 36 Nm
26 = 26 Nm 37 = 37 Nm
Tool Termination
A = Angle Head
Angle Head Size
L = Light Duty
M = Medium Duty
H = Heavy Duty
X = Extra Heavy Duty
Z = Super Heavy Duty
Square Drive
2 = 1/4" (AL only)
3 = 3/8"
4 = 1/2" (AZ only)
Cleco®
Nomenclature
“A”
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: [phone] - [email protected]

Page 3
823223EN
09/02/2015
Cleco®
Product Information
The original language of this manual is English.
Product Safety Information:
Intended Use:
A pneumatic assembly tool is to be used only for tightening of
threaded joints or running down fasteners.
For additional product safety information refer to Apex
Tool Group, LLC or Apex Tool Group GmbH & Co. OHG
document GS-2000, General Safety Air Assembly Tools.
This assembly tool must not be modied in any manner unless
approved in writing by Apex Tool Group, LLC or Apex Tool
Group GmbH & Co. OHG. All safety devices must be properly
installed and maintained in good working order.
EC Declaration of Conformity:
We afrm that this machine is in accordance with
the following EC regulations (2006/42/EC). Applied
harmonized standards are ISO 12100:2010.
The name, job function and address of the person
authorized to compile the technical le.
Mr. Vishnu Irigireddy
Director of Global R&D- Mechanical Engineering
Apex Tool Group
670 Industrial Drive
Lexington, SC 29072
_______________________
Signature: Vishnu Irigireddy
Date: September 02, 2015
Noise and Vibration:
Air Line Lubrication:
Use Apex Tool Group, LLC or Apex Tool Group GmbH
& Co. OHG’s lightweight air tool oil 500021 (available
in quantities shown in the following chart) or an SAE-5
lightweight spindle oil.
Grease
Air Supply Line:
Service and Repair:
Tool service and repair should be performed by an
authorized Apex Tool Group, LLC or Apex Tool Group
GmbH & Co. OHG Center. Refer to the last page of this
manual for locations.
Disposal:
Observe local disposal guidelines for all
components of this tool and its packaging.
Copyright Protection:
Apex Tool Group, LLC or Apex Tool Group GmbH &
Co. OHG reserves the right to modify, supplement or
improve this document or the product without prior
notice. This document may not be reproduced in any
way, shape or form, in full or parts thereof, or copied to
another natural or machine readable language or to a
data carrier, whether electronic, mechanical, optical or
otherwise without the express permission of Apex Tool
Group, LLC or Apex Tool Group GmbH & Co. OHG
WARNING
Model
24RA series
34RA series
Sound Level dB(A)
(ISO15744)
Vibration m/s2
(ISO28927)
≤81
< 2.5
≤79
< 2.5
Part No. Packaged Designation
540397 1 Quart (0.94 liter) Airlube 10W/NR-420LB DR
533485 1 US Gallon (3.78 liter) Airlube 10W/NR-420LB DR
Parameter Description
Air Hose
Minimum inside diameter: 3/8" (9,5mm)
Maximum length: 16.4' (5 m)
Working
pressure range
Performance rated at: 90 psi (620 kPa)
Compressed air
Air quality according to ISO 8573-1, quality
class 2.4.3
The compressed air must be clean and dry.
Part No. Packaged Designation
540450 18 oz. (0.51 kg) Black Pearl EP-NLGI-0
540395 2 oz. (0.06 kg) Magnalube-G
513156 16 oz. (0.45 kg) Magnalube-G
541444 2 oz. (0.06 kg) Rheolube 363AX-1
541445 16 oz. (0.45 kg) Rheolube 363AX-1
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: [phone] - [email protected]

Page 4
823223EN
09/02/2015
Page 4
“B”
1
Cleco®
Handle Assembly
4
4
4
3
14
15
16
13
17
2
5
6
7
8
10
11
9
12
Loctite®
242
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: [phone] - [email protected]

823223EN
09/02/2015
Page 5
EN
Description
1 207007 1 3 O-Ring
2 204928 1 2 Retaining Ring
3 204765 1 1 Exhaust Deflector
4 204918 3 9 Muffler
5 204916 1 Muffler Housing
6 204929 1 3 O-Ring
7 204901 1 1 Inlet Bushing
8 1006577 1 3 Screen
9 847411 1 3 O-Ring
10 204907 1 3 Spring
11 205862PT 1 1 Throttle Valve
12 203474PT 1 3 Throttle Seat
13 Table "B" 1 Handle (includes Ref. 3)
14 Table "B" 1 Handle Cover
15 202410PT 1 2 Pin
16 204923 1 1 Lever
17 204956 1 2 Throttle Valve Pin
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Illustration "B"
Ref Number # X
Cleco®
Handle Assembly
Table "B"
Ref. Description # 24 Series # 34 Series
13 Handle 1 204926PT 1 204927PT
14 Handle Cover 1 204955 1 204953
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: [phone] - [email protected]

Page 6
823223EN
09/02/2015
“C”
2
Cleco®
Motor Assembly
1
3
4
5
6
10
8
7
9
13
11
12 15
16
17
14
14
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: [phone] - [email protected]

Page 7
823223EN
09/02/2015
EN
Description
1 Table "C" 1 3 Spring
2 Table "C" 1 1 Valve
3 863009 1 3 O-Ring
4 204973 1 2 Lock Nut
5 204921 1 2 Ball Bearing
6 205930PT 1 1 Rear End Plate
7 Table "C" 1 Cylinder
8 Table "C" 1 Rotor
9 Table "C" 6 18 Rotor Blade
10 204912 1 Front End Plate
11 204920 1 2 Ball Bearing
12 204932 1 Reversing Ring
13 622053 1 1 Screw
14 847234 2 6 O-Ring
15 844313 2 6 O-Ring
16 204966 1 1 Wave Washer
17 204972 1 Spacer
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Illustration "C"
Ref Number # X
Cleco®
Motor Assembly
Table "C"
Ref. Description #
24RAS07
24RAS13
24RAS21
# 24RAS08 # 34RAS11
34RAS54 #
34RAS09
34RAS17
34RAS28
34RAS36
34RAS41
1 Spring ------ ------ ------ ------
2 Valve ------ ------ ------ ------
7 Cylinder 1 204925 1 204925 1 204924 1 204924
8 Rotor 1 205795PT 1 205796 1 205798 1 205797PT
9 Rotor Blade 6 204914 6 204914 6 204913 6 204913
Ref. Description #
24RAA06
24RAA11
24RAA12
24RAA19
24RAA23
24RAA26
# 24RAA07 #
34RAA08
34RAA15
34RAA26
34RAA28
34RAA33
34RAA37
34RAA68
34RAA75
#34RAA11
34RAA47
1 Spring 1 204965 1 204965 1 204965 1 204965
2 Valve 1 204915 1 204915 1 204915 1 204915
7 Cylinder 1 204925 1 204925 1 204924 1 204924
8 Rotor 1 204911 1 204910 1 204908 1 204909
9 Rotor Blade 6 204914 6 204914 6 204913 6 204913
Clecomatic Clutch Models
Stall Models
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: [phone] - [email protected]

Page 8
823223EN
09/02/2015
“D” 4:1 Gear Assemblies: 201884, 201982 Models
24RAA26AH3 34RAA75AZ3
34RAA37AX3 34RAA75AZ4
34RAA47AX3 34RAS41AX3
34RAA68AZ3 34RAS54AZ3
34RAA68AZ4 34RAS54AZ4
Cleco®
2nd Reduction Gear Assembly
1
7
2
3
4
5
6
Loctite®
242
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: [phone] - [email protected]

Page 9
823223EN
09/02/2015
EN
Description
-- Table "D" 1 Gear Case Assembly
1 204998PT 1 Thrust Washer
2 204997PT 1 2 Needle Bearing
3 203750 3 6 Idler Pin
4 203748 3 6 Idler Gear (14T)
5 Table "D" 1 Gear Cage
6 204941 1 Gear Case
7 204803 1 1 Retaining Ring
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
(T) Teeth
Illustration "D"
Ref Number # X
Cleco®
2nd Reduction Gear Assembly
Table "D"
Ref. Description #
24RAA26AH3
34RAA37AX3
34RAA47AX3
34RAS41AX3
#
34RAA68AZ3
34RAA68AZ4
34RAA75AZ3
34RAA75AZ4
34RAS54AZ3
34RAS54AZ4
-- Gear Case Assembly 1 201884 1 201982
5 Gear Cage 1 204943 1 205759PT
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: [phone] - [email protected]

Page 10
823223EN
09/02/2015
“E” 4.5:1 Gear Assembly: 201878
4
Cleco®
4.5:1, 5.7:1 and 8:1 Gear Assemblies
1
3
6
2
Models
24RAA06AL2 34RAA08AL2
24RAA06AL3 34RAA08AL3
24RAA26AH3 34RAA37AX3
24RAS07AL3 34RAS09AL3
34RAS41AX3
5
7
8
Loctite®
242
“F” 5.7:1 Gear Assembly: 201896PT
8:1 Gear Assembly: 201895
4
1
3
2
Models
24RAA07AL2 34RAA11AL2
24RAA07AL3 34RAA11AL3
24RAA11AL2 34RAA15AM3
24RAA11AL3 34RAA47AX3
24RAA12AM3 34RAA68AZ3
24RAS08AL3 34RAA68AZ4
24RAS13AM3 34RAS11AL3
34RAS17AM3
34RAS54AZ3
34RAS54AZ4
5
Loctite®
242
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: [phone] - [email protected]

Page 11
823223EN
09/02/2015
Cleco®
4.5:1, 5.7:1 and 8:1 Gear Assemblies
EN
Description
-- 201878 1 Gear Case Assembly
1 869584 1 Spacer
2 865862 1 2 Pinion
3 203782PT 3 6 Idler Gear (15T)
4 869949 1 Thrust Washer
5 204891 1 Gear Cage
6 204931 1 Gear Case
7 204962 1 2 Ball Bearing
8 204803 1 2 Retaining Ring
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
(T) Teeth
Illustration "E"
Ref Number # X
EN
Description
-- Table "F" 1 Gear Case Assembly
1 Table "F" 3 6 Idler Gear
2 Table "F" 1 Gear Cage
3 204931 1 Gear Case
4 204962 1 2 Ball Bearing
5 204803 1 2 Retaining Ring
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
(T) Teeth
Illustration "F"
Ref Number # X
Table "F"
Ref. Description #
24RAA07AL2
24RAA07AL3
24RAS08AL3
34RAA11AL2
34RAA11AL3
34RAA47AX3
34RAS11AL3
34RAS54AZ3
34RAS54AZ4
#
24RAA11AL2
24RAA11AL3
24RAA12AM3
24RAS13AM3
34RAA15AM3
34RAA68AZ3
34RAA68AZ4
34RAS17AM3
-- Gear Case Assembly 1 201896PT 1 201895
1 Idler Gear 3 869181 (16T) 3 867866 (18T)
2 Gear Cage 1 204961 1 204945
(T) Teeth
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: [phone] - [email protected]

Page 12
823223EN
09/02/2015
“G”
1
Cleco®
Gear Assembly
2
4
3
5
6
13.4:1 Gear Assembly: 201877 Models
24RAA12AL2 34RAA26AH3
24RAA12AL3 34RAA26AM3
24RAA19AM3 34RAA75AZ3
24RAS21AM3 34RAA75AZ4
34RAS28AH3
7
8
9
10
9
Loctite®
242
Loctite®
242
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: [phone] - [email protected]

Page 13
823223EN
09/02/2015
EN
Description
-- 201877 1 Gear Case Assembly
1 869584 1 Spacer
2 582126 1 2 Pinion
3 205848PT 3 6 Idler Gear (15T)
4 204888 1 Gear Cage
5 204893 1 Gear Case
6 203783PT 3 6 Idler Pin
7 582122 3 6 Idler Gear (15T)
8 204892 1 Gear Cage
9 204895 2 4 Retaining Ring
10 204894 1 2 Ball Bearing
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
(T) Teeth
Illustration "G"
Ref Number # X
Cleco®
Gear Assembly
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: [phone] - [email protected]

Page 14
823223EN
09/02/2015
“H”
Cleco®
Gear Assembly
1
2
4
3
5
6
16:1 Gear Assembly: 201876 Models
24RAA23AM3
34RAA28AH3
34RAA33AX3
34RAS36AX3
7
8
9
10
9
Loctite®
242
Loctite®
242
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: [phone] - [email protected]

Page 15
823223EN
09/02/2015
EN
Description
-- 201876 1 Gear Case Assembly
1 869584 1 Spacer
2 867902 1 2 Pinion
3 203782PT 3 6 Idler Gear (15T)
4 204887PT 1 Gear Cage
5 204886 1 Gear Case
6 203783PT 3 6 Idler Pin
7 203781PT 3 6 Idler Gear (15T)
8 205830PT 1 Gear Cage
9 204895 2 4 Retaining Ring
10 204962 1 2 Ball Bearing
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
(T) Teeth
Illustration "H"
Ref Number # X
Cleco®
Gear Assembly
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: [phone] - [email protected]

Page 16
823223EN
09/02/2015
“I” Models
24RAS Series
34RAS Series
Cleco®
Stall Spindle Assembly
3
6
4
1
5
2
7
Loctite®
242
Loctite®
242
8
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: [phone] - [email protected]

Page 17
823223EN
09/02/2015
EN
Description
1 204942 1 3 O-Ring
2 412055 1 2 Retaining Ring
3 Table "I" 1 Spindle
4 Table "I" 1 Spindle
5 842517 1 2 Ball Bearing
6 Table "I" 1 Clutch Housing
7 Table "I" 1 Clutch Housing
8 Table "I" 1 Adjustment Cover
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Illustration "I"
Ref Number # X
Cleco®
Stall Spindle Assembly
Table "I"
Ref. Description #
24RAS07AL3
24RAS08AL3
24RAS13AM3
24RAS21AM3
34RAS09AL3
34RAS11AL3
34RAS17AM3
34RAS28AH3
34RAS36AX3
#
34RAS41AX3
34RAS54AZ3
34RAS54AZ4
3 Spindle 1 205990 ------
4 Spindle ------ 1 205755
6 Clutch Housing 1 205989PT ------
7 Clutch Housing ------ 207526PT
8 Adjustment Cover ------ 204867
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: [phone] - [email protected]

Page 18
823223EN
09/02/2015
“J” Clutch: 201870, 201872, 201873, 201983PT
Cleco®
Clecomatic Clutch
Models
24RAA06 34RAA08
24RAA07 34RAA11
24RAA11 34RAA15
24RAA12 34RAA37
24RAA26 34RAA47
34RAA68
34RAA75
22
Loctite®
242
124
25
2
4
3
5
6
8
7
9
10
11
12
13
14
15
16
21
20
23
17
18
19
26
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: [phone] - [email protected]

Page 19
823223EN
09/02/2015
EN
Description
1 Table "J" 1 2 Trip Rod
-- Table "J" 1 Clutch Assembly (includes Ref. 2-20)
2 204881 1 Clutch Cam
3 203612 1 Trip Slide
4 203613 1 3 Reset Spring
5 842274 14 28 Steel Ball (5/32")
6 204876 1 2 Retaining Ring
7 617226 1 2 Dowel Pin
8 869112 1 2 Reset Pin
9 203899 1 3 Reset Spring
10 864665 1 2 Pin
11 812156 3 6 Steel Ball (9/32")
12 Table "J" 1 Spindle
13 204878 1 Ball Retainer
14 Table "J" 1 2 Torque Spring
15 863455 1 Thrust Race
16 847104 1 2 Thrust Bearing
17 204469PT 1 Lock Ring
18 204449PT 1 Adjustment Nut
19 412055 1 2 Retaining Ring
20 204942 1 3 O-Ring
21 842517 1 2 Ball Bearing
22 204882 1 Clutch Housing
23 204867 1 Adjustment Cover
24 205760 1 Spacer
25 204974 1 Thrust Washer
26 204963 1 1 Clutch Adjustment Tool
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Illustration "J"
Ref Number # X
Cleco®
Clecomatic Clutch
Table "J"
Ref. Description #
24RAA06
24RAA07
24RAA11
24RAA12AM3
#24RAA12AL2
24RAA12AL3 # 24RAA26 # #
-- Clutch Assembly 1 201872 1 201872 1 201873
1 Trip Rod 1 863153 1 204968 1 863153
12 Spindle 1 204879 1 204879 1 204868
Spring (Red) ------ ------ ------
Spring (Green) 1 204473 1 204473 1 204473
Ref. Description #
34RAA08
34RAA11
# 34RAA15 #
34RAA37
34RAA47
# 34RAA68 # 34RAA75
-- Clutch Assembly 1 201872 1 201870 1 201873 1 201983PT 1 201983PT
1 Trip Rod 1 204728 1 204728 1 204728 1 204728 1 205828
12 Spindle 1 204879 1 204879 1 204868 1 204868 1 204868
Spring (Red) ------ 1 204474 ------ 1 204474 1 204474
Spring (Green) 1 204473 ------ 1 204473 ------ ------
24RAA Models
34RAA Models
14
14
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: [phone] - [email protected]

Page 20
823223EN
09/02/2015
“K” Clutch: 201867PT, 201897
Cleco®
Clecomatic Clutch
Models
24RAA19 34RAA26
24RAA23 34RAA28
34RAA33
23
Loctite®
242
120
21
2
3
4
5
6
7
12
13
14
15
16
22
24
17
18
19
811
3
910
maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: [phone] - [email protected]