Cleco 35 Series Installation and operating instructions

1
Operation & Service Manual
823009 2/01
35 Series Solenoid Controlled
Nutrunners
LeverL
Transducer:
Vision (Lights)
Solenoid Controlled:
V
Vision (Lights) PositiveVP
Options:
Handle:
35
Nutrunner: 35
Series:
N CTXXL 20-
Built-in SocketS
Ext. HousingE
Gear Train Designation:
15D
30D 15˚ 30˚
(Specify Size)
Threaded SpindleT
Output Drive:
Angle Terminations:
M
K
5
710 20
EXX 4-
.25 MagneticM
1/4"
3/8"
2
3
NORTH AMERICA EUROPE
P.O. Box 1410
Lexington, SC 29071 Postfach 30 D-73461 Westhausen

2
Safety Recommendations
For your safety and the safety of others, read and understand the
safety recommendations and operating instructions before operat-
ing a nutrunner.
Always wear protective equipment:
For additional information on eye protection and face protection,
refer to Federal OSHA Regulations, 29 Code of Federal Regula-
tions, Section 1910.133., Eye and Face Protection, and American
National Standards Institute, ANSI Z87.1, Occupational and Edu-
cational Eye and Face Protection. Z87.1 is available from the
American National Standards Institute, Inc., 11 West 42nd Street,
New York, N.Y. 10036.
Hearing protection is recommended in high noise areas 85 dBA or
greater. The operation of other tools and equipment in the area,
reflective surfaces, process noises and resonant structures can
substantiallycontributeto,andincreasethenoiselevelinthearea.
Excessive air pressure above 90 PSIG or worn motor components
can also increase sound level emitted by tool. Proper hearing
conservation measures, including annual audiograms and training
in the use and fit of hearing protection devices may be necessary.
For additional information on hearing protection, refer to Federal
Regulations, Section 1910.95, Occupational Noise Exposure, and
American National Standards Institute, ANSI S12.6, Hearing Pro-
tectors.
Cleco nutrunners are designed to operate on 90 psig (6.2 bar)
maximum air pressure. If the tool is properly sized and applied,
higher air pressure is unnecessary. Excessive air pressure in-
creases the loads and stresses on the tool parts, sockets, and
fasteners and may result in breakage. Installation of a filter-
regulator-lubricator in the air supply line ahead of the tool is
recommended.
Before the tool is connected to the air supply, check the throttle for
proper operation (i. e., throttle moves freely and returns to closed
position). Being careful not to endanger adjacent personnel, clear
the air hose of accumulated dust and moisture. Before connecting
a tool to the air hose, removing a tool from service or changing
sockets,makesuretheairlineisshutoffanddrainedofair.Thiswill
preventthe tool from operating ifthethrottle is accidently engaged.
CAUTION!
Personal hearing protection is
recommended when operating
or working near this tool.
WARNING!
Impact resistant eye protection
must be worn while operating
or working near this tool.
When using right angle nutrunners, be sure the throttle is posi-
tionedrelativeto the angle head so that the throttle will notbecome
wedged against an adjacent object in the "ON" position due to
torque reaction. The angle head may be repositioned with respect
to the lever to accommodate proper location for task. If tool is to be
reversed, locate throttle lever in a neutral position that will prevent
entrapment. Refer to operating instructions for additional informa-
tion.
Itisessentialforsafeoperationthatanyoperatorofanutrunneruse
good balance, sure footing, and proper posture in anticipation of a
torque reaction.
Tools with clutches can stall rather than shut-off if adjusted over
maximum power output of tool, or if there is a drop in air pressure.
Operator must then resist stall torque until throttle is released.
Toolbalancearmsareavailabletoabsorbthetorquereactionofthe
tool while balancing the weight of the tool for improved ergonomic
applications.
Someindividuals maybesusceptible todisordersof thehandsand
armswhenperforming tasks consisting of highly repetitive motions
and/or exposure to extended vibration. Cumulative trauma disor-
derssuchascarpaltunnelsyndromeandtendonitismaybecaused
or aggravated by repetitious, forceful exertions of the hands and
arms. Vibration may contribute to a condition called Raynaud's
Syndrome. These disorders develop gradually over periods of
weeks, months, and years. It is presently unknown to what extent
exposure to vibrations or repetitive motions may contribute to the
disorders. Hereditary factors, vasculatory or circulatory problems,
exposure to cold and dampness, diet, smoking and work practices
are thought to contribute to the conditions.
Any tool operator should be aware of the following warning signs
and symptoms so that a problem can be addressed before it
becomes a debilitating injury. Any user suffering prolonged symp-
Spindle Rotation Torque Reaction
Repetitive work motions and/or vibration
may cause injury to hands and arms.
Use minimum hand grip force consistent
with proper control and safe operation.
Keep body and hands warm and dry.
Avoid anything that inhibits blood circulation.
Avoid continuous vibration exposure.
Keep wrists straight.
WARNING
!
Avoid repeated bending of wrists and hands.
CAUTION!

3
Extension Neutral Flexion Radial Deviation Neutral Ulnar Deviation
Avoid Avoid Avoid OK Avoid OK
toms of tingling, numbness, blanching of fingers, clumsiness or
weakened grip, nocturnal pain in the hand, or any other disorder of
the shoulders, arms, wrists, or fingers is advised to consult a
physician. If it is determined that the symptoms are job related or
aggravatedbymovementsandposturesdictatedbythejobdesign,
itmaybenecessaryfortheemployertotakestepstopreventfurther
occurrences. These steps might include, but are not limited to,
repositioning the workpiece or redesigning the workstation, reas-
signing workers to other jobs, rotating jobs, changing work pace,
and/or changing the type of tool used so as to minimize stress on
theoperator. Some tasks mayrequire more than onetypeof tool to
obtain the optimum operator/tool/task relationship.
The following suggestions will help reduce or moderate the effects
of repetitive work motions and/or extended vibration exposure:
• Use a minimum hand grip force consistent with proper
control and safe operation
• Keep body and hands warm and dry (cold weather is
reported to be a major factor contributing to Raynaud's
Syndrome)
• Avoid anything that inhibits blood circulation
—Smoking Tobacco (another contributing
factor)
—Cold Temperatures
—Certain Drugs
• Tasks should be performed in such a manner that the
wrists are maintained in a neutral position, which is
not flexed, hyperextended, or turned side to side.
• Stressful postures should be avoided — select a tool
appropriate for the job and work location
• Avoid highly repetitive movements of hands and
wrists, and continuous vibration exposure (after each
period of operation, exercise to increase blood circu-
lation)
• Keep tool well maintained and replace worn parts
Work gloves with vibration reducing liners and wrist supports are
available from some manufacturers of industrial work gloves. Tool
wraps and grips are also available from a number of different
manufacturers. These gloves, wraps, and wrist supports are de-
signed to reduce and moderate the effects of extended vibration
exposure and repetitive wrist trauma. Since they vary widely in
design, material, thickness, vibration reduction, and wrist support
qualities, it is recommended that the glove, tool wrap, or wrist
support manufacturer be consulted for items designed for your
specificapplication.WARNING!Properfitofglovesisimportant.
Improperly fitted gloves may restrict blood flow to the fingers
and can substantially reduce grip strength.
For more information on the safe use of portable air tools, see the
latest edition of ANSI B186.1, Safety Code for Portable Air Tools,
available from the American National Standards Institute, Inc. 11
West 42nd Street, New York, N.Y. 10036.
This information is a compilation of general safety practices ob-
tained from various sources available at the date of production.
However, our company does not represent that every acceptable
safety practice is offered herein, or that abnormal or unusual
circumstances may not warrant or require additional procedures.
Your work may require additional specific safety procedures.
Follow these procedures as required by your company.
Warning Labels
Thewarninglabelsfoundonthesetoolsareanessentialpartofthis
product. Labels should not be removed. Labels should be checked
periodically for ligibility. Replace warning labels when missing or
when the information can no longer be read. Replacement labels
can be ordered as any spare part.
Safety Recommendations

4
Safety Recommendations
ADDITIONAL SAFETY RECOMMENDATIONS FOR USE OF
RIGHT ANGLE DRILLS
Follow good machine shop practices. Rotating shafts and moving
components can entangle and entrap, and can result in serious
injuries. Never wear long hair, loose-fitting clothes, gloves, ties, or
jewelry when working with or near a drill of any type.
Drillingorotheruseofthistoolmayproducehazardousfumesand/
or dust. To avoid adverse health effects, utilize adequate ventila-
tionand/or arespirator. Readthematerialsafetydata sheetof any
cutting fluids or materials involved in the drilling process.
• Drill bits are sharp. Handle them carefully to avoid injury.
• The cutting tool maximum speed rating must equal or exceed
the rated speed of the tool.
• Use the appropriate size chuck key to securely tighten a drill
bit in the chuck.
• Use precautions when drilling because of the possibility of the
cutting tool bending or breaking.
• High reaction torque may be experienced by the operator with
any drill at breakthrough.
• Drill bits or accessories not centered properly in the chuck can
cause excessive wobble or vibration.
Formore information on the safeuseof portable air tools, seethe
latest edition of ANSI B186.1, Safety Code for Portable Air Tools,
available from the American National Standards Institute, Inc. 11
West 42nd Street, New York, NY 10036.
This information is a compilation of general safety practices
obtainedfromvarioussourcesavailableatthe dateofproduction.
However,our company does not represent that every acceptable
safety practice is offered herein, or that abnormal or unusual
circumstances may not warrant or require additional procedures.
Your work may require additional specific safety procedures.
Follow these procedures as required by your company.
Warning Labels
The warning labels found on these tools are an essential part of
this product. Labels should not be removed. Labels should be
checked periodically for legibility. Replace warning labels when
missing or when the information can no longer be read. Replace-
ment labels can be ordered as any spare part.
!
Do not wear loose fitting clothes,
long hair, gloves, ties or jewelry.
WARNING
203289-4
OVER
CAUTION!
Personal hearing protection is recommended when operating or working near this tool.
WARNING!
Impact resistant eye protection must be worn while operating or working near this tool.
Read Operating Instructions carefully. Follow the Safety Recommendations for your safety and the safety of others. Hearing protection is recommended in high noise areas (above 85 dBA). Close proximity of other tools, reflective surfaces, process noises, and resonant structures can substantially contribute to the sound level experienced by the user.
WARNING
!
Repetitive work motions and/or vibration can cause injury to hands and arms. Use minimum hand grip force consistent with proper control and safe operation. Keep body and hands warm and dry. Avoid anything that inhibits blood circulation. Avoid continuous vibration exposure. Keep wrists straight.
Avoid repeated bending of wrists and hands.
Do not remove this tag until the operator of this tool has read these safety precautions.
203185-4
203185-4
READ
OPERATING
INSTRUCTIONS
WARNING
!
Wear respirator where
necessary.
CAUTION!

5
OPERATING INSTRUCTIONS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS, READ AND UNDERSTAND THE
SAFETY RECOMMENDATIONS ON PAGES 2 thru 4 BEFORE OPERATING A NUTRUNNER.
TORQUE ADJUSTMENT
The 35NLTVC nutrunner is designed to develop maxi-
mumratedtorqueat90psig.Thetorquesettingisachieved
byenteringanumberwithinthetool'storquerangeintothe
torque control monitor. See catalog for torque range of
tool.The torque setting entered into the torque control
monitormustnotexceedmaximumtorquerangeoftoolor
theautomaticshut-offdevicewill notfunctionandthetool
willoperateasastalltool.Operatorshouldbepreparedto
resist torque reaction until throttle is released.
THROTTLE POSITION
The throttle lever may be repositioned to accomodate
properlocationfor task andtoavoid entrapment. Reposi-
tioning of the angle head is done by adding or removing
headpositioningshims.Retightenheadwithproperwrench.
AIR SUPPLY
For maximum performance, use a 3/8" I.D. air hose no
longer than 8' in length. If additional length is required, a
1/2" or larger hose should be connected to the 3/8" hose.
Beingcarefultoavoidendangeringadjacentpersonnelor
yourself, the air hose should be cleared of accumulated
dirt and moisture, then one (1) teaspoonful of 10W ma-
chine oil should be poured into the tool's air inlet before
connecting the hose to the tool.
LUBRICATION
Anautomaticin-linefilter-lubricator is recommendedasit
increases tool life and keeps the tool in sustained opera-
tion.Thein-linelubricatorshouldberegularlycheckedand
filled with a good grade of 10W machine oil. Proper
adjustmentofthein-linelubricatorisperformedbyplacing
asheetofpapernexttotheexhaustportsandholdingthe
throttleopen approximately30 seconds. Thelubricator is
properly set when a very light stain of oil collects on the
paper. Excessive amounts of oil should be avoided.
Application of the tool should govern how frequently it is
greased.Itisrecommendedthattheidlergearsandangle
gears receive a generous amount of NLGI 2-EP grease
after 40 hours of operation.
Theangleheadmustberemoved(lefthandthreads)from
thegearcaseandgreaseisappliedthroughthehexinthe
gear spider to lubricate the idler gears. Grease is applied
totheanglegearsthroughthegreasefittinglocatedinthe
angleheadhousing.Useonlyalowpressuregreasegun.
STORAGE
Intheeventthatitbecomesnecessarytostorethetoolfor
an extended period of time (overnight, weekend, etc.), it
should receive a generous amount of lubrication and run
forafewsecondsuntiltheoilisdistributedthroughoutthe
tool.Thetoolshouldbe storedinacleananddry environ-
ment.

6
GEAR TRAIN DISASSEMBLY
Single Reduction
The spider should be pressed out the rear of the gear case, No.
202889. Remove the retainer ring, No. 844364, and press the
bearing, No. 847147, out the front of the gear case.
If replacement of the idler gear pins is necessary, they should
be pressedouttherearofthespider.SeeFig.1for replacement
pin height.
Fig. 1—Single Reduction Spider
Double Reduction
Both spiders should be removed from the rear of gear case,
No. 202875. Remove the retainer ring, No. 844364, and press
the bearing, No. 847147, out the front of the gear case.
If replacement of the idler gear pins is necessary, they should
be
pressedouttherearofthespider.SeeFig.2forreplacementpin
height.
-10 2nd Reduction Spider -5, -7 & -10 1st Reduction Spider
Fig. 2—Double Reduction Spiders
LIGHT RING KIT and HOUSING SHROUD DISASSEMBLY
Remove inlet bushing No. 203355, and slide back exhaust
deflector No. 203356. Unplug wiring and remove wire bundle
No. 203371. All caps and throttle lever must be removed from
backheadNo.203353, before housing shroud No. 203357, can
beremoved.Loosenallthreesetscrews(2)No.843518andNo.
847282, in light ring several turns. Slide housing shroud off the
backhead. NOTE: Do not rotate the light ring kit or housing
shroud when removing from backhead to prevent breaking
wires. Hold pig tail connection while removing light ring kit and
housing shroud from backhead.
MOTOR DISASSEMBLY
Use a soft-faced hammer to drive the rotor out of the front rotor
bearing, No. 619377. This will allow the cylinder and five (5)
rotor blades to be removed from the rotor. Set the rear bearing
plate on the vise jaws with the rotor facing down. Use a 7/32"
punch to drive the rotor out of the rear rotor bearing.
SERVICE INSTRUCTIONS
DISASSEMBLY—GENERAL (ALL MODELS)
Disconnect tool from air supply. Unscrew (left hand threads)
and remove the right angle head and the angle head adapter
No. 869034. Remove pin No. 844111, from the exhaust deflec-
tor No. 203356. Unscrew the inlet bushing No. 203355 and
exhaustdeflectorfarenoughtounplugwirebundleNo. 203371.
Unscrew valve caps(2) No. 203362, No. 203360 throttle lever
No. 867877. Remove throttle valve and all related parts. Re-
move housing shroud No. 203357, from rear of backhead No.
203353,verycarefullytopreventdamagingthewiring.Unscrew
(lefthand threads) transducerhousing and liftcarefully,feeding
the wiring through the hole in the backhead. To remove motor
assembly, tap backhead lightly on a soft surface.
"K" RIGHT ANGLE HEAD DISASSEMBLY
To disassemble the right angle head, unscrew the spindle
bearing cap. This will permit the removal of the spindle assem-
bly.
The pinion bearing retainer, No. 863564, may be removed by
utilizing a 5/8" hex nut and a 5/8" deep socket. Drop the hex nut
over the pinionshaft and engage the hex in the bearing retainer
and unscrew the retainer using the deep socket. Unscrew the
plug, No.842366, and using a suitable driver, drive thepinion,
No. 202200, and related bearings out of the angle head.
'M" RIGHT ANGLE HEAD DISASSEMBLY
Using a suitable spanner wrench, unscrew (left hand threads)
thebearing cap, No. 864396.Removethe spindle, ball bearing,
No.842517, and driven gear by clamping the spindle in a vise
and driving the right angle housing, No. 869048, away from the
spindle using a soft faced mallet. The ball bearing can now be
removed by pressing the larger end of the spindle through the
bearing I.D.Press the smaller end of the spindle through the
gear to remove the driven gear. The pinion bearing retainer,
No.863564,may be removed by utilizing a 5/8" hex nut and a 5/
8" deep socket. Drop the hex nut over the pinion shaft
a n d e n g a g e t h e h ex i n t h e b e a r i n g r e t a i n er and unscrew the
retainer using the deep socket.
15°& 30°ANGLE HEAD DISASSEMBLY
Clamp the hex drive of the pinion gear in a vise and drive the
angleheadoff(useasoft-facedmallet).Removethetwo(2)hex
nuts No. 833785, and unscrew the two (2) bearing post screws
No. 847027. Unscrewing the four (4) base plate screws will
allowthe base plate No. 869207,andrelated components to be
removed from the angle head. Note: When removing the base
plate, care should be exercised to avoid the loss of the fifty-six
(56)steelballs No. 842980, located in the two (2) ball races No.
864264. The angle head can now be broken down into its basic
components for inspection and replacement of parts.
TRANSDUCER DISASSEMBLY
Removetheringgear andtransducer assemblyfrom therear of
the transducer housing. Remove the retainer ring No. 619017
from the transducer and tap lightly on a soft surface to remove
bearing,No.847566.Thenremovethetransducerfromthe rear
of the ring gear.
.240
.255
Front Rear
.360
.375
Front Rear
.240
.255
Front Rear

7
SERVICE INSTRUCTIONS
BACKHEAD DISASSEMBLY
Unscrew and remove the inlet bushing, No.867883, for inspec-
tionand cleaningofthe airinletscreen, No.869171.Replacethe
screen if clogged or torn.The throttle valve and related compo-
nents may be removed by unscrewing the valve caps, (2) No.
203362andNo.203360. Toremove solenoid,unscrew solenoid
retainer No. 203369. Remove flow valve, No. 203036, by un-
screwing with screwdriver.
REASSEMBLY—GENERAL
All parts should be washed in a solvent and inspected for
damage or wear. Particular attention should be given to all
bearings, gears, gear pins, and rotor blades as failure of these
parts could cause damage to more expensive parts. Rotor
blades should be replaced every repair cycle or if they measure
less than 3/16" on either end.
Inspect and replace any "O" rings or seals that show signs of
wearordeterioration.Duringreassemblyallpartsshouldreceive
a coating of No. 2 Moly grease. Reassembly of all of the various
sub-assembliesisinthereverseorderofdisassembly;however,
the following paragraphs list some of the more important reas-
sembly procedures.
"K" RIGHT ANGLE HEAD REASSEMBLY
Slippinionneedlebearing,No.869864,(unstampedendfirst)on
the pinion, No. 202200, and press (press on the bearing's
stamped end) the bearing to a depth of 7/8" from the face of the
bearingbore.Install pinionballbearing,No.847846 andbearing
retainer, No. 863564, in the head and tighten retainer securely
using the 5/8" hex nut and 5/8" deep socket. Using a suitable
driver through the hole in the top of the head, drive the pinion
back to make sure it is seated properly in the head.
"M" RIGHT ANGLE HEAD REASSEMBLY
Assemble the spindle and related components in the head and
securelytighten(lefthandthreads)thebearingcap,No.864396.
Use bearing spacer, No. 869050, to press the pinion needle
bearing, No. 863360, (press on the bearing's stamped end) in
the head. Install ball bearing, No. 847846, and bearing retainer,
No. 863564, in the head and tighten retainer securely using the
5/8" hex nut and 5/8" deep socket.
15°& 30°ANGLE HEAD REASSEMBLY
Install a pinion needle bearing No. 847746, on the pinion and
press (press on the bearing's stamped end) the bearing and
pinionassemblyinto theanglehousinguntilthe bearingbottoms
out against the shoulder in housing. Insert the needle bearing
spacer No. 869206, into the housing and press (press on the
bearing'sstamped end) therear needle bearingintothe housing
until it bottoms out.
MOTOR REASSEMBLY
Assemble the rear rotor bear-
ing and rear bearing plate
(press on the bearing's inner
race) onto the rear rotor shaft
until there is approximately
.001" clearance between the
plate and rotor. Assemble the
five (5) rotor blades, cylinder,
front bearing plate, and front
rotor bearing (press on the
bearing's inner race) to the
rotor assembly. After final as-
sembly,thecylindershouldbe
held firmly, but not tightly be-
tween the two (2) bearing
plates and the rotor should
turn freely and not rub either
bearing plate.
SOLENOID ADJUSTMENT
IfthesolenoidNo.203363,isreplacedorneedsadjustment,turn
adjustment screw No. 863241, clockwise until it stops, then
back-off one full turn.
SAFETY CHECK
After repair or replacement of parts, tools equipped with an
automatic shut-off device should be tested to verify that the
device is functioning properly. The torque setting entered into
the torque control monitor must not exceed maximum torque
rangeoftoolortheautomaticshut-offdevicewillnotfunctionand
the tool will operate as a stall tool. Operator should be prepared
to resist torque reaction until throttle is released.
.0015" (.038mm)
Clearance
Must be replaced if less than
3/16" (4.7mm) on either end.

8
KK
LL
(+) SOLENOID
(-) SOLENOID
TOOL RECEPTACLE CABLE CONNECTORS
BLACK
RED
SOLENOID SPECIFICATIONS
6V DC-8V DC CONTINUOUS VOLTAGE
24V DC-36V DC FOR 15 msec MAX.
14.95ohm RESISTANCE
SOLENOID RETAINER
PLUNGER PIN
HAT
.015/.020
1. Solenoid plunger pin to hat dimension should be .015/.020 as shown. A new plunger pin should be
spaced as shown; however, a previously used plunger pin must be pressed to this dimension.
2. Assemble the solenoid components as shown. Solenoid retainer must be torqued to 10 to 12 ft. lbs.
using 242 Loctite. Note: Overtightening may damage solenoid body. Undertightening may result in
air leakage that may affect operation.
3. Connect tool to air supply. Air supply operating pressure should be between 40 and 90 PSI.
ADJUSTMENT SCREW

9
SOLENOID RETAINER
PLUNGER PIN
HAT
4. Using a 5/64" hex wrench, turn adjustment screw clockwise until plunger pin is pressed through
hat and valve plunger is fully seated in solenoid seat.
5. Depress throttle and check tool for rated speed at 90PSI. If tool does not perform according
to specifications, valve plunger may not be fully depressed. Continue to turn
adjustment screw clockwise. Note: Do not exceed 76 in. lbs. torque.
ADJUSTMENT SCREW
5/64 HEX WRENCH
SOLENOID SEAT VALVE PLUNGER
6. While keeping throttle lever fully depressed and using the 5/64" hex
wrench, turn adjustment screw counterclockwise until motor stops. At this
point rotate the screw an additional 1/2 turn counterclockwise.
7. Connect tool electronics. Tool should now shut off automatically at programed
torque limits.
SOLENOID RETAINER
PLUNGER PIN
HAT
ADJUSTMENT SCREW
5/64 HEX WRENCH
SOLENOID SEAT VALVE PLUNGER

10
TRANSDUCER SPECIFICATIONS
MAXIMUM TORQUE CAPACITY 37.7 ft. lbs. (50.9 Nm)
OUTPUT VOLTAGE (Vo) 2 Millivolts per volt at maximum torque capacity
BRIDGE RESISTANCE (Rbr) 700 ohms (nominal) can be used with 350 and 700 ohm strain gage equipment*
TRANSDUCER CABLE Bendix No. PTO1A-10-6P (mates with PTO1A-10-6S or equivalent)
CALIBRATION INSTRUCTIONS
In order to calculate the calibration value for the system in % full scale, the following formula may be used:
% FS = Rbr 1 1
------------------ X ----- X -----
2(Rcal) + Rbr Vo 2
Where Rcal = Calibration Resistor Value in ohms of the torque monitor used.
The following is an example of a 35 series right angle tool and a torque monitor with a 110,000ohm calibration resistor.
The values are: FS = 37.7 ft. lbs.
Rbr = 700ohm
Vo = .002
Rcal = 110,000ohm
700ohm 1 1
% FS = --------------------------- X ------ X ----- = 79.3%
2(110,000ohm) + 700ohm .002 2
Calibration Value = 37.7 (.793) = 29.9 ft. lbs.
*Calculated calibration value should be doubled if a torque monitor designed for use with a 350ohm bridge resistance
transducer is used.
AA
BB
CC
DD
BLACK
GREEN
RED
WHITE
TOOL RECEPTACLE
CABLE CONNECTORS
R
WIRING DIAGRAM
EE
FF
(+) SIGNAL
(-) SIGNAL
SHIELD
(+) EXCITATION
(-) EXCITATION
Ro/2Rm/2
R
R
R
tC
t
C
Ro/2Rm/2
Rcal
R= Gage Resistance
Rm= Modulus Resistor
Ro= Output Scaling Resistor
Rm & Ro may be omitted
Rcal= Shunt Calibration Resistor

11
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
TRANDUCER
INDICATOR
LIGHTS
WHITE
BLACK
GREEN
RED
A + EXCITATION
BLACK
GREEN
RED
SHIELD
CAMBION
CONNECTORS
CAMBION
CONNECTORS
19 PIN CONNECTOR
WHITE B - EXCITATION
C + SIGNAL
D - SIGNAL
E SHIELD
F
G
H
J
K + SOLENOID
L - SOLENOID
M
N
P
S YELLOW LED SIGNAL
T COMMON
U GREEN LED SIGNAL
V RED LED SIGNAL
RED
RED
SOLENOID
CAMBION
CONNECTORS
BLACK
BLACK
ARMOR CABLE
35 & 40 SOLENOID CONTROL TOOL WIRING DIAGRAM
S S
T T
U U
V V
WHITE
WHITE
WHITE
WHITE YELLOW LED
COMMON
GREEN LED
RED LED
TOOL RECEPTACLE CABLE CONNECTORS
(-)
(-)
(-)
+24V COMMON
R
R
R
203349 POSITIVE
COMMON PC BOARD
INDICATOR LIGHT WIRING DIAGRAMS
S S
T T
U U
V V
WHITE
WHITE
WHITE
WHITE YELLOW LED
COMMON
GREEN LED
RED LED
TOOL RECEPTACLE CABLE CONNECTORS
+24V
+24V
+24V
COMMON (-)
R
R
R
203055 NEGATIVE
COMMON PC BOARD
R

12
*Number of spacers required is variable.
**Denotes parts not included in subassemblies listed below. The complete "K" Right Angle Head can be purchased as a subassembly.
1/4" Square Drive —861146
3/8" Square Drive —861147
3/8-24 Thread —861148
202303
202310
202317
202342
202986
202987
813446
842366
842980
844013
844014
844016
844305
847411
847846
847853
863564
863698**
864964
865723**
869034**
869864
PARTS LIST —"K" RIGHT ANGLE HEAD
Bearing Cap
1/4" Hex Magnetic Spindle
Felt Ring
1/4-28 Drill Spindle
Lock Pin Retiner Plug (1/4")
Socket Lock Pin (1/4")
Collar( incl. 844305)
Plug
3/32" Steel Ball
Lock Pin Retainer Plug (3/8")
Lock Pin Spring (3/8")
Socket Lock Pin (3/8")
1/4" x 3/8" "O"-Ring
11/16" x 13/16" "O" Ring
Pinion Ball Bearing
Lock Pin Spring (1/4")
Pinion Ball Ring Retainer
.008" Spacer
Grease Plug
.004" Spacer
Angle Head Adapter
Pinion Needle Bearing
10mm Conversion Kit
13mm Conversion Kit
15mm Conversion Kit
1/2" Conversion Kit
9/16" Conversion Kit
3/8-24 Drill Spindle
Spindle Bearing Cap
Spindle Ball Bearing
Spindle Needle Bearing
Spindle Lock Nut
Pinion (8T)
Driven Gear (12T)
Angle Head (incl. 864964)
3/8" Sq. Dr. Spindle (incl. 844013,
844016,844014)
1/4" Sq. Dr. Spindle (incl. 202987,
847853,202986)
10mm Flush Socket Spindle
13mm Flush Socket Spindle
15mm Flush Socket Spindle
1/2" Flush Socket Spindle
9/16" Flush Socket Spindle
PART NO. PART NO.
NAME OF PART NAME OF PART
QTY. QTY.
201004
201005
201006
201007
201008
202195
202196
202197
202198
202199
202200
202201
202266
202267
202268
202298
202299
202300
202301
202302
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
23
1
1
1
1
1
1
1
1
*
1
*
1
1
847846
202266
202200
869864
202198
842366
202199 202201 202197 202317
202196
202268 1/4" SQ. DR.
202267 3/8" SQ. DR.
869034
ANGLE HEAD ADAPTER
Stall Tools Only
863698 .008"
865723 .004"
863564
864964 202986 1/4" SQ. DR.
844013 3/8" SQ. DR.
847411
3/84 DRILL SPINDLE
(EXTERNAL THREAD)
202195 202303
842980
FLUSH SOCKET SPINDLE
SIZE SPINDLE CONVERSION
PART NO. KIT* PART NO.
10mm 202298 201004
13mm 202299 201005
15mm 202300 201006
1/2" 202301 201007
9/16" 202302 201008
*Conversion kit contains all parts
needed to convert a "K" right angle
head to flush socket operation.
1/48 DRILL SPINDLE
(INTERNAL THREAD)
202342
202310 844305813446
1/4" INTERNAL HEX
MAGNETIC SPINDLE
Left Hand
Threads
202987 1/4" SQ. DR.
844016 3/8" SQ. DR.
847853 1/4" SQ. DR.
844014 3/8" SQ. DR.
202762
203021
OPTIONAL EXTENSION SUB-ASSEMBLY
PART NO. 201270
"K" RIGHT
ANGLE HEAD

13
*Number of spacers required is variable.
**Denotes parts not included in subassemblies listed below. The complete "M" Right Angle Head can be purchased as a subassembly.
3/8" Square Drive Spindle —861637, 3/8-24 Threaded Spindle —861638.
PARTS LIST —"M" RIGHT ANGLE HEAD
PART NO. PART NO.
NAME OF PART NAME OF PART
QTY. QTY.
201102
201103
201104
201214
202566
202567
202568
202569
202725
842517
842980
843589
847219
847710
847846
863360
863564
863698
864076
864396
865723
867641
867642
867643
869034
869048
869049
869050
869051
882629
10mm Conversion Kit
13mm Conversion Kit
15mm Conversion Kit
11mm Conversion Kit
10mm Flush Socket Spindle
13mm Flush Socket Spindle
15mm Flush Socket Spindle
Bearing Cap
11mm Flush Socket Spindle
Spindle Ball Bearing
3/32' Steel Ball
Grease Fitting
Lock Pin Spring
"O"-Ring 1/2" x 5/8"
Pinion Ball Bearing
Pinion Needle Bearing
Pinion Bearing Retainer
Head Positioning Shim (.008')
Driven Gear
Spindle Bearing Cap
Head Positioning Shim (.004')
Lock Pin Retainer Plug
Socket Lock Pin
3/8" Sq. Dr. Spindle (incl. 847219, 867641,
867642)
Angle Head Adapter
Right Angle Head (incl. 843589)
Pinion
Bearing Spacer
3/8-24 Threaded Spindle
Spindle Needle Bearing
1
1
1
1
1
1
1
1
1
1
30
1
1
1
1
1
1
*
1
1
*
1
1
1
1
1
1
1
1
1
"M" RIGHT ANGLE HEAD
863564
869050
863360 847846
869048 869049
882629
864076 842517 847710
864396
867641
869034
ANGLE HEAD ADAPTER
Stall Tools Only
843589 867642 847219
867643
842980 202569
863698 .008"
865723 .004"
FLUSH SOCKET SPINDLE
SIZE SPINDLE CONVERSION
PART NO. KIT* PART NO.
10mm 202566-6 201102
11mm 202725-8 201214
13mm 202567-4 201103
14mm ------------ ------------
15mm 202568-2 201104
*Conversion kit contains all parts
needed to convert a "M" right angle
head to flush socket operation.
3/8-24 Drill Spindle
869051

14
861690 15°Gear Set (10T & 15T) 1
863462 Base Plate Screw 2
864201 Bearing Post 2
864202 Idler Gear Bearing 2
864264 Ball Race 2
864745 15°Angle Head 1
864751 Pinion Spacer 1
869206 Needle Bearing Spacer 1
869207 Base Plate 1
869211 15°Gear Shaft 1
869214 Angle Head Lock Ring 1
869215 Angle Head Lock Nut 1
869222 Base Plate Screw 2
PART NO. NAME OF PART QTY.
202127 Driving Gear (24T) 1
202128 Idler Gear (24T) (incl. 864202) 2
812164 Bearing Post Pin 2
833075 Base Plate Pin 1
833785 Hex Nut 2
842980 Steel Ball (3/32") 56
843589 Grease Fitting 1
843827 Base Plate Needle Bearing 1
847027 Bearing Post Screw 2
847095 Gear Shaft Ball Bearing 1
847282 Set Screw 1
847746 Pinion Needle Bearing 2
847747 Gear Spacer (.005") *
PART NO. NAME OF PART QTY.
PARTS LIST —15°ANGLE HEAD
*Number of spacers required is variable.
The complete "D" model angle head can be purchased as a subassembly (specify socket gear size when ordering) using the following
part number: 15°—201000
15°ANGLE HEAD
864751
847747
847095
812164
864201864202
864264
L
842980
SOCKET GEAR
Hex Size Part No.
5/16 202129
3/8 202130
7/16 202131
1/2 202132
9/16 202133
10MM 202134
11MM 202135
13MM 202136
14MM 202137
15MM 202138
Extended
3/8 x 1/2L 203824
7/16 x 1/2L 203825
8MM x 1/2L 203775
12MM x 1/2L H203660
13MM x 1/2L 202304
13MM x 3/4L 204177
1/2 x 3/4L 204326
ALL GEARS HAVE 24T
202128
833075
202127-7
843827
869222
847027
863462
869207
843589
833785
847746
869206
861690
869214
869215 847282
864745
1-11/16"
869211
Socket Gear
(See Chart)
1/2" 1-19/32"
1/8"
861690

15
861691 30°Gear Set (10T & 15T) 1
863462 Base Plate Screw 2
864198 30°Angle Head 1
864201 Bearing Post 2
864202 Idler Gear Bearing 2
864264 Ball Race 2
864751 Pinion Spacer 1
869206 Needle Bearing Spacer 1
869207 Base Plate 1
869208 30°Gear Shaft 1
869214 Angle Head Lock Ring 1
869215 Angle Head Lock Nut 1
869222 Base Plate Screw 2
PART NO. NAME OF PART QTY.
202127 Driving Gear (24T) 1
202128 Idler Gear (24T) (incl. 864202) 2
812164 Bearing Post Pin 2
833075 Base Plate Pin 1
833785 Hex Nut 2
842980 Steel Ball (3/32") 56
843589 Grease Fitting 1
843827 Base Plate Needle Bearing 1
847027 Bearing Post Screw 2
847095 Gear Shaft Ball Bearing 1
847282 Set Screw 1
847746 Pinion Needle Bearing 2
847747 Gear Spacer (.005") *
PART NO. NAME OF PART QTY.
PARTS LIST —30°ANGLE HEAD
*Number of spacers required is variable.
The complete "D" model angle head can be purchased as a subassembly (specify socket gear size when ordering) using the following
part number: 30°—201001
30°ANGLE HEAD
864751
847747
847095
812164
864202
864264
L
842980
SOCKET GEAR
Hex Size Part No.
5/16 202129
3/8 202130
7/16 202131
1/2 202132
9/16 202133
10MM 202134
11MM 202135
13MM 202136
14MM 202137
15MM 202138
Extended
3/8 x 1/2L 203824
7/16 x 1/2L 203825
8MM x 1/2L 203775
12MM x 1/2L H203660
13MM x 1/2L 202304
13MM x 3/4L 204177
1/2 x 3/4L 204326
ALL GEARS HAVE 24T
202128
833075
202127843827
869222
847027
863462
869207
833785
847746
869206
861691
869214
869215 847282
864198
1-9/16"
869208
Socket Gear
(See Chart)
7/8" 1-1/2"
1/32"
861691
864201
843589

16
202875
202876
202877
202878
202879
202888
202889
203062
203143
203144
619017
832125
832128
844364
847147
847566
867866
867872
867902
867903
867904
867905
867906
867921
867922
867925
869254
869256
869258
869584*
869851
884125
GEAR TRAINS FOR 35 SOLENOID NUTRUNNERS
-5, -7 & -10 Transducer Gear Case
-5, -7, -10 Transducer Ring Gear (45T)
-5, -7 & -10 Transducer
-20 Transducer
-20 Transducer Ring Gear (42T)
Transducer Roll Pin
-20 Transducerized Gear Case
-5, -7 & -10 2nd Red. Gear Bushing
-5 & -7 2nd Red. Gear
-5 & -7 2nd Red. Spider
Transducer Bearing Retainer Ring
-5 & -7 2nd Red. Gear Pin
-10 2nd Red. Gear Pin
Retainer Ring
Ball Bearing
Transducer Bearing
-20 Idler Gear (18T) (incl. 867921)
-20 Spider (incl. 867922)
-10 Rotor Pinion (15T)
-10 1st Red. Gear (15T) (incl. 867925)
-10 2nd Red. Gear (15T)
-10 1st Red. Spider (incl. 884125)
-10 2nd Red. Spider (incl. 832128)
-5 , -7 & -20 1st Red. Gear Bearing
-5 , -7 & -20 1st Red. Gear Pin
-10 1st Red. Gear Bushing
-5 1st Red. Gear (19T) (incl. 867921)
-5 1st Red. Spider (incl. 867922)
-7 1st Red. Gear (17T) (incl. 867921)
-10 Pinion Spacer
-7 1st Red. Spider (incl. 867922)
-10 1st Red. Gear Pin
1
1
1
1
1
1
1
3
3
1
1
3
3
1
1
1
3
1
1
3
3
1
1
3
3
3
3
1
3
1
1
3
* Denotes parts not included in subassembly.
PARTS LIST —GEAR TRAINS FOR 35 SOLENOID NUTRUNNERS
Part No. Name of Part Qty.
202876
Transducerized
-5, -7, -10
202875
847147
844364
203143 203062
867906
832125
832128 867904
203062
-5 869254
-7 869258
867922
867921
-5 869256
-7 869851
-5 & -7 GEAR TRAINS
-10 GEAR TRAINS
867903
884125
867925
867905
867902
869584
847566
619017
202877
202888
203144
Transducerized
202889
847147
844364 867872
867922 867866
867921
-20 GEAR TRAINS
202879
847566
619017
202878
202888

17
Part No.
202718
202719
203116
203117
203124
203131
619377
812165
847609
869788
MOTOR ASSEMBLIES
FOR
35 SERIES SOLENOID NUTRUNNER
847609
869788
812165
619377 202719
203124
203131
202718
203116 -5, -10, -20, (6T)
203117 -7, (9T)
Name of Part
Front Bearing Plate
Rear Bearing Plate
Drive Shaft -5, -7, -20 (6T)
Drive Shaft -7 (9T)
Cylinder
Rotor
Front Ball Bearing
CylinderPin
Rear Ball Bearing
Rotor Blades
Qty.
1
1
1
1
1
1
1
1
1
5
PARTS LIST
35 SOLENOID NUTRUNNER
MOTOR ASSEMBLIES

18
202410
202701
202720
202885
203036
203055
203056
203057
203349
203353
203354
203355
203356
203357
203358
203359
203360
203361
203362
203363
203365
Pin
Motor Spacer
Inlet Plate (incl. 812165)
Pipe-Cable Protector
Flow Valve
PC Board (Negative Common)
Light Rign (Rear)*
Light Ring (Front)(incl. 864665)*
PC Board (Positive Common)*
Backhead
Muffler
Inlet Bushing (incl. 869171)
Exhaust Deflector
Housing Shroud*
Shut-off Valve (incl. 847426)
Valve Piston
Shut-off Valve Cap
Throttle Valve (incl. 847426)
Throttle Valve Cap
Solenoid
Valve Plunger
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
Part No. Name of Part Qty. Part No. Name of Part Qty.
35NLTVC HANDLE
The complete light kit can be purchased as a subassembly using part no. 201404 —Negative Common,
201409 —Positive Common. *Parts included in light kit 201409.
203353
844306
203036
864665
864665
843518
843518
847282
203055 Neg. Com.
203349 Pos. Com.
203057
203056
203357
863241
203369
203363
203365
203368
203367
844265
203366
202410
867877
203358
847426
203418
844306
203362
844060
844307
832207
203361
844307
203359
203360
203354
869171
203355
203356
844111
203450
202885
847445
202701
202720
812165
847426
864271
203366
203367
203368
203369
203418
203450
812165
832207
843518
844060
844111
844265
844306
844307
847282
847426
847445
863241
864271
864665
867877
869171
Solenoid Valve Spring
Solenoid Seat Gasket
Solenoid Seat
Solenoid Retainer (incl. 863241)
Throttle Valve Spring
29" Wire Bundle (19 Pin)
Roll Pin
Throttle Valve Cap
Set Screw*
Throttle Valve Spring
Dowel Pin
Ball (1/8" Dia.)
"O"-Ring 5/16" x 7/16"
"O"-Ring 15/16" x 1-1/16"
Set Screw*
Seal
"O"-Ring 15/16" x 1-1/16"
Adjustment Screw
Retainer Ring
Dowel Pin
Throttle Lever
Inlet Screen
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
2
1
1
1
2
1
1

19
NOTES

20
670 Industrial Drive
Lexington, SC 29072
Phone: [phone]
Fax: [phone]