Cleco A24T Building instructions

For additional product information visit our website at http://www.ClecoTools.com
Inline
Right Angle
Service and Parts Manual
PL92-5013EN
10/06/2017
A2 Series
Advanced Drilling

Page 2
PL92-5013EN
10/06/2017 Contents
1 Product Safety 4
Warnings and notes............................................................................................... 4
Intended Use .........................................................................................................4
General Safety Instructions ................................................................................... 4
Product Installation ................................................................................................5
Product Operation .................................................................................................5
Operation Safety Considerations........................................................................... 5
Storage Instructions............................................................................................... 6
Disposal................................................................................................................. 6
Safety Maintenance Checklist ............................................................................... 6
2 ProductSpecications 7
Product Description ............................................................................................... 7
3 Maintenance 8
4 Service Parts 10
Illustration1: A2 Components............................................................................... 10
Illustration 2: 642659PT-XX Power Unit Overview .............................................. 11
Illustration 3: Turbine Motor Module .................................................................... 12
Illustration 4: 642687PT-X Rotory Vane Motor Module ....................................... 12
Illustration 5: 642513PT Safety Valve Assembly ................................................. 14
Illustration 6: 642513PT Safety Body Assembly.................................................. 16
Illustration 7: 635045PT Safety Body .................................................................. 16
Illustration 8: 642510PT Turbine Motor Assembly ............................................... 18
Illustration 9: 642689PT Vane Motor Assembly................................................... 18
 Illustration10:642690PTVaneMuferAssembly ............................................... 20
Illustration 11: 642669PT Single Stage Gearing (Gear Ratio 3.00)..................... 22
Illustration 12: Single Stage Gearing (Gear Ratios 3.67,4.00,4.75,6.00) ............ 24
Illustration 13: Double Stage Gearing (Gear Ratios 9.00,13.50, 6.00,19.00) ...... 26
Illustration 14: Double Stage Gearing (Gear Ratios 22.56,24.00,28.50,36.00) ... 28
Illustration 15: Right Angle Gear Head ................................................................ 30
Illustration 16: Inine Gear Head........................................................................... 32
Illustration 17: Primary Gear Head ...................................................................... 34
Illustration 18: Secondary Gear Head ................................................................. 36
Illustration 19: 634709PT-XX Spindle Feed Gear................................................ 38
Illustration 20: 634787PT-XX Spindle Feed Gear - High Speed.......................... 38
Illustration 21: 642486PT-XX Spindle Feed Gear - MITIS................................... 38
Illustration 22: Gear Head Valve Assemblies....................................................... 40
Illustration 23: 642470PT Primary Housing ......................................................... 42
Illustration 24: 642471PT Secondary Housing .................................................... 44
Illustration 25: 634393PT Standard Nose Adapter .............................................. 46
Illustration 26: 642323PT Manual Indexer Nose Adapter .................................... 46
Illustration 27: 642585PT Lever Style Indexer Nose Adapter.............................. 46
Illustration 28: 642585PT Indexer Assembly ....................................................... 48
Illustration 29: 642478PT Gear Head Cover Assembly ....................................... 50
Illustration 30: 642487PT Spindle Thrust Cap Kit - Standard.............................. 52
Illustration 31: 642641PT Spindle Thrust Cap Kit - High Speed.......................... 52

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PL92-5013EN
10/06/2017
Illustration 32: 642488PT Spindle Thrust Cap Kit - MITIS (No Cam) .................. 54
Illustration 33: MITIS Cam Kits ............................................................................ 54
Illustration 34: 642564PT Thrust Pack Cap Assembly......................................... 56
Illustration 35: 642490PT Differential Shaft Support Assembly ........................... 56
Illustration 36: 642569PT Differential Piston Housing Assembly ......................... 58
Illustration 37: Spindles ....................................................................................... 60
Illustration 38: 634989PT Spindle Guard Adapter ............................................... 60
Illustration 39: Slotted Spindle Guard .................................................................. 61
Illustration 40: Solid Spindle Guard ..................................................................... 62
Illustration 41: 642602PT End Feed Fluid Inducer .............................................. 63
Illustration 42: 642691PT End Feed Fluid Inducer .............................................. 63
Illustration 43: 642489PT Retract Stop Nut ......................................................... 64
Illustration 44: 642678PT Rear Depth Stop Nut .................................................. 64
Illustration 45: 23500046 Microstop..................................................................... 64
Illustration 46: Accesssory Kits ............................................................................ 66
Illustration 47: 642579PT Pistol Handle Kit ......................................................... 68
Illustration 48: 642600PT Logic Manifold Kit ....................................................... 68
Illustration 49: 642593PT Lubricator Kit .............................................................. 70
Illustration 50: 642591PT Counter Kit.................................................................. 70
Illustration 51: Template Foot Kits ....................................................................... 72
Illustration 52: Template Foot 642176PT & 642358PT with Lead Screw Kit ....... 74
Illustration 53: Template Foot 642176PT & 642358PT with Piston Clamp Kit ..... 74
Illustration 54: Template Foot Clamp Type .......................................................... 76
Illustration 55: 634992PT “C” Type Cutter Guide.................................................76
Illustration 56: Template Foot Collets and Mandrels............................................ 77
Illustration 57: Template Bosses.......................................................................... 78
5 Assembly Instructions 80
5.1 Replacing a shear pin.......................................................................................... 80
5.2 Gearhead Lubrication .......................................................................................... 82
5.3 Changing Feed Gear ........................................................................................... 83
5.4 Removing a Planetary Gear ................................................................................ 88
5.5 Planetary Gear Assembly - Single Stage ............................................................ 91
5.6 Planetary Gear Assembly - Double Stage ........................................................... 94
Contents

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PL92-5013EN
10/06/2017
Manufacturer:
Apex Tool Group, LLC
670 Industrial Drive
Lexington, South Carolina 29072, USA
Importers:
Apex Tool Group GmbH
Industriestraße 1
D-73463 Westhausen, Germany
Apex Tool Group S.A.S.
25 rue Maurice Chevalier
B.P. 28
77831 Ozoir-La-Ferrière
Cedex, France
For this Instruction Manual:
The original language of this manual is English. This
Instruction Manual is intended for all persons who will
operate and maintain this equipment.
This instruction manual has the following purposes:
• It provides important instructions for safe and
effective operation.
• It describes the function and operation of this
equipment.
• It serves as a reference guide for technical data,
service intervals, and spare parts ordering.
• It provides information regarding accessories and
optional equipment.
Copyright Protection:
Apex Tool Group, LLC reserves the right to modify,
supplement or improve this document or the product
without prior notice. This document may not be
reproduced in any way, shape or form, in full or parts
thereof, or copied to another natural or machine
readable language or to a data carrier, whether
electronic, mechanical, optical or otherwise without
the express permission of Apex Tool Group, LLC.
1 Product Safety:
Warnings and notes
Warning notesareidentiedbyasignal word and a
pictogram.
The signal word indicates the severity and probability
fo the impending danger.
The pictogram indicates the type of danger.
-------------------------------------------------------
Indicates a potentially hazardous situation
for personal health and safety. If this
warning is not observed, death or serious
injury may occur.
-------------------------------------------------------
Indicates a potentially hazardous situation
which, if not avoided, may result in minor
or moderate injury or property and
environmental damage.
-------------------------------------------------------
GENERAL NOTE identies information
that may include application tips but no
hazardous situations.
-------------------------------------------------------
Intended Use:
Thispositivefeeddrillisdesignedforxtureddrilling
applications.
This equipment must not be modied in
any manner unless approved in writing by
Apex Tool Group, LLC or Apex Tool Group
S.A.S. All safety devices must be properly
installed and maintained in good working
order.
Any abuse or misuse of this equipment can cause
equipment damage, death, or serious injury.
Failure to observe all safety warnings could result in
equipment failure or personnel injury.
General Safety Instructions:
For additional product safety information refer to Apex
Tool Group, LLC or Apex Tool Group S.A.S. document
CE-2009, General Safety Fixtured Drills.
These safety instructions must be accessible to the
operator at all times. They must be shown and made
available to all personnel involved in the operation of
this equipment.
The operator must read and understand
the safety instructions contained in
this document before operating this
equipment.
These safety instructions are not intended to be
all inclusive. Study and comply with all applicable
Federal, State and local regulations.
Do not remove any labels from this equipment.
Replace any label that has been damaged and can
not be easily read.
Product Information

Page 5
PL92-5013EN
10/06/2017
To avoid serious injury, keep hands free
from rotating equipment.
Before operating this equipment,
coordinate with your workplace safety
professional to conduct a hazard
assessment of the setup, operation,
emergency shut down, start-up, and
maintenance of this equipment prior to
use. Always use identied safeguards,
tooling,andsafetyproceduresidentiedin
the hazard assessment before operating
this tool.
Product Installation:
Only qualied and trained personnel
should install, adjust, repair or use this
equipment.
Do not exceed equipment ratings.
Never attempt to operate this equipment at more than
it’s rated capacity. Overloading will cause equipment
failure and possible personnel injury.
Air Supply:
The positive feed drill A2 type has been designed to
be used at 89.9 to 108.8 psi (6.2 to 7.5 bar) dynamic
airpressureandaowrateof60cfm(1700L/min).
In order to get a correct automatic cycle and a maximum
output, the minimum dynamic air pressure must not
be lower than 89.9 psi (6.2 bar). The minimum inside
diameter of the air supply hose must be 7/16” (11mm)
toallowsufcientairow.
DO NOT LUBRICATE THE TURBINE
MOTOR. LUBRICATING THE TURBINE
MOTOR WILL CAUSE DAMAGE.
The compressed air must be clean and dry to maintain
proper tool performance. Install a lter-regulator-
lubricator in the air supply line. Improper lubrication
can affect the performance and life of the equipment.
Installthelter-regulator-lubricatoratthesameheight
or higher than the work station and a maximum hose
length of 16 feet.
Compressed air quality according to ISO 8573-1:
2010 [2:4:3]:
Recommended oil (rotary vane motors only):
Airlube 533485 (1 US Gallon / 3L)
Airlube 540397 (1 US Quart / 0.9L)
Adjust the inline lubricator to dispense 2 drops of oil
perminuteatnominalow.
Recommended grease (gear head and planetary):
Accrolube® High Efciency Grease with PTFE
(manufactured by Accro-Seal)
Any deviation of these instructions could generate
abnormal operation on drill cycle of the tool, for which
the manufacturer cannot be held responsible.
Product Operation:
Safety glasses or a face shield
must be worn when operating
this equipment. Wear hearing
protection and other protective
equipment, as required by the
work environment and drilling
application.
If the work environment or drilling
application requires the use of protective
gloves, avoid contact with the rotating
parts of the tool.
Do not wear loose clothing, jewelry or rings and keep
long hair away from the tool. Avoid direct skin contact
with lubricants, grease or adhesives.
Make certain all personnel in the immediate area of
the drilling operation are equipped with appropriate
personal protective equipment before operating the
tool.
Operating Safety Considerations:
• Do not remove any labels and replace any that
are damaged or unreadable.
• Do not use this equipment in an explosive
environment.
• Disconnect the air supply before performing any
service or cutter changes.
• Make sure the air supply line is securely attached
to the tool before operating.
• Keep hands away from the ejecting area near the
nose unit.
• Use care when handling the sharp cutters.
• Keep clear of all moving parts during the tool’s
operating cycle.
• Before starting the drilling cycle, make sure the
nose piece is securely mounted.
Product Information

Page 6
PL92-5013EN
10/06/2017
• Before starting the tool, make sure the “STOP”
button is working properly.
• Before operating this equipment, run one non-
cutting work test cycle.
Storage Instructions:
This equipment should be stored at temperatures of
+40° - +100° F (4° - 38°C) with a maximum relative
humidity of 80%.
Note: The electronic cycle counter option contains a
battery.
Disposal:
Observe all local disposal guidelines for
all components of this equipment and its
packaging.
Wasted batteries must be disposed
of. Return defective batteries to your
company or local collection facility for
disposal.
Safety Maintenance Checklist:
Implement a comprehensive safety maintenance
program to provide regular inspection for all phases of
tool operation and air supply equipment.
Replace worn or damaged parts using only genuine
brand replacement parts manufactured by Apex Tool
Group, LLC or Apex Tool Group S.A.S. The use of parts
other than those provided by the manufacturer may
result in a drop in output or increased maintenance
and may cancel the manufacturer’s warranty.
Never lubricate the tool with ammable or volatile
liquid, gazoil, aircraft fuel, etc.
Disconnect the air supply before performing any
maintenance on this equipment.
Daily:
• Visual inspection of air supply hose and
connections.
• If lubrication is used, check the oil tank level and
operation.
• Inspect all external tool components.
• Inspect the cutter for cracks or damage.
• Make sure lock screws and drill bushing are
securely mounted.
• Inspect the tool for loose fasteners.
• Check the tool for excessive noise or vibration.
Weekly:
• Inspect the air supply hose for damage.
• Make sure the air inlet connection is securely
tightened.
• Check the free speed of the tool.
• Make sure all tool fasteners are properly tightened.
• Inspect any guards (if equipped) for damage.
6 Months or sooner if needed:
• Check individual parts and replace as necessary.
• Replace all o-rings, seals and gaskets.
Only qualied and trained personnel should repair
this equipment. Refer to the Sales and Service Center
listing on the back of this document for authorized
Apex Tool Group, LLC or Apex Tool Group S.A.S.
repair facilities.
Product Information

Page 7
PL92-5013EN
10/06/2017
Product Information
2 ProductSpecications:
Product Description:
This portable, pneumatic powered machine is designed for drilling, boring or milling in aerospace manufacturing
applications. This machine consists of the following components:
• Power supply assembly
• Geared motor unit
• Gear unit assembly for rotation and feed
• Logic components
• Valve
• Spindle screw
• Cutting tool
• Nosepiece
• Various options
Tool thrust: 400 lbs. at 90psi/6.3bar dynamic air supply.
lbs. kg
A24T 5.2 2.4 <=82dBA Right Angle Turbine M Internal Mitis 5400 * 3.00 1 0.001 0.025
A26T 5.0 2.3 <=82dBA In Line Turbine F3 - 1.5 times per rev. 4400 3.67 1 0.002 0.050
F5 - 2.5 times per rev. 4000 4.00 1 0.003 0.080
Amplitudes (mm) 3400 4.75 1 0.004 0.100
0.10 2700 6.00 1 0.006 0.150
0.15 1800 * 9.00 2 0.007 0.180
0.20 1200 13.50 2 0.008 0.200
0.25 1000 16.00 2 0.010 0.250
0.30 850 19.00 2
700 22.56 2
650 24.00 2
550 28.50 2
450 36.00 2
Turbine maximum spindle power: 2.2hp at 90psi/6.3bar dynamic air supply.
* Note: Available September 2016
Turbine Planetary
Ratio
Number of
Stages ipr mm/rev
A2 Turbine Series Base Tool Options
Base Weight
Feeds
Base Tool
Standard Option
Code Noise Configuration Code Configuration
Rated Speeds -0/+20%
Tool thrust: 400 lbs. at 90psi/6.3bar dynamic air supply.
lbs. kg
A24V 5.5 2.5 <=82dBA Right Angle Vane M Internal Mitis 5,200 12,000 3.00 1 0.001 0.025
A26V 5.3 2.4 <=82dBA In Line Vane F3 - 1.5 times per rev. 4,500 10,500 3.00 1 0.002 0.050
F5 - 2.5 times per rev. 4,200 12,000 3.67 1 0.003 0.080
Amplitudes (mm) 3,900 12,000 4.00 1 0.004 0.100
0.10 3,700 10,500 3.67 1 0.006 0.150
0.15 3,300 12,000 4.75 1 0.007 0.180
0.20 2,900 10,500 4.75 1 0.008 0.200
0.25 2,600 12,000 6.00 1 0.010 0.250
0.30 2,300 10,500 6.00 1
1,700 12,000 9.00 2
1,500 10,500 9.00 2
1,150 12,000 13.50 2
1,000 12,000 16.00 2
800 12,000 19.00 2
700 12,000 22.56 2
650 12,000 24.00 2
600 10,500 22.56 2
550 12,000 28.50 2
500 6,000 16.00 2
430 12,000 36.00 2
400 6,000 19.00 2
350 6,000 22.56 2
325 6,000 24.00 2
275 6,000 28.50 2
220 6,000 3600 2
Vane maximum spindle power: 1.4hp at 90psi/6.3bar dynamic air supply.
* Note: Available September 2016
Configuration Vane Planetary
Ratio
Number of
Stages ipr mm/rev
Motor
Speed
A2 Vane * Motor Series Base Tool Options
Base Tool
Standard Option
Feeds
Code
Base Weight
Noise Configuration Code
Rated Speeds -10/+10%

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3 Maintenance:
General Notes:
Note:Intervalsbetweeninspectiondependonanumberofoperationandusefactors,mostsignicantofwhich
are:
• the operation frequency of the tool
• number of drilling cycles per use
• drilling torque and thrust required
• cycle time in use
• cleanliness of operation - lubricant/chip cleanup
• quality of air supply
The following recommendations are initial guidelines and should be adapted according to the tool utilization.
For additional information or guidance please contact your local Apex Tool Group representative.
Recommended Minimum Service Intervals *
* Recommended Service Interval is based on 3 possible factors - Calendar Time, Run Time or Run Cycles - the
numberachievedrstshouldbeusedtosetmaintenanceschedule
** Alternatively Before or After Each Shift
Calendar
Time
Cycles
Run
Time/hrs
Action
Daily ** NA NA Ensure tool is cleaned - all chips/debris removed
Visually Inspect air supply hose, all pneumatic connections
Inspect airline filter, regulator and lubricator for proper lubrication
Check Air Supply Pressure (90psi dynamic)
Check spindle stop nuts are securely mounted
Check all guards are fitted
Check the tool for excessive vibration/unusual noise
Visual inspect all external components - Especially inder if fitted for wear
Check Tool Function - Emergency Stop/Start/Manual Retract/Automatic Retract
Perform test drill before each shift
3 Months 100,000 500
Check Motor Speed - If Low Clean Inlet Screen and Clean or Change Muffler then
check/replace Motor Blades as necessary
Check for External Air Leaks - Replace O Rings as necessary
Inspect Fluid Inducer End Seal/Tube for wear/leaks - replace if necessary
Apply grease to Gear Head
Check operation of Lubricator
Check thrust overload setting
6 Months 200,000 2,500 Inspect All O Rings/Seals - Replace as necessary
Check spindle for wear on threads
1 Year 300,000 7,500 Replace All Bearings/Inspect Gears - refer to spare parts manualfor guidelines
Check All springs
Product Information

Page 9
PL92-5013EN
10/06/2017
Note: To service MITIS, access the MITIS components. Remove and inspect for wear and replace as necessary.
Reassemble and grease.
Recommended
Service Interval ( C )
IPR
mm/rev inches mm Number of Cycles
0.001 0.03 1 25.4 333
0.002 0.05 1 25.4 667
0.003 0.08 1 25.4 1,000
0.004 0.10 1 25.4 1,333
0.005 0.13 1 25.4 1,667
0.006 0.15 1 25.4 2,000
0.007 0.18 1 25.4 2,333
0.008 0.20 1 25.4 2,667
0.009 0.23 1 25.4 3,000
0.010 0.25 1 25.4 3,333
Actual Stroke
Stroke Basis (S)
MITIS™ Service Intervals
x Recommended Service Intervals ( C )
Feed Rate Stroke Basis (S)
To calculate a User Specific Service interval based on actual stroke.
Service Interval (Cycles) =
Product Information

Page 10
PL92-5013EN
10/06/2017
4 Service Parts:
Service Parts
Gear Gead
Illustration 1: A2 Components
Power Unit
Cover or
Accessory Mounting
Gear Gead
Power Unit
Cover or
Accessory Mounting
A24T Right Angle
A26T Inline

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Illustration 2: 642659PT-XX Power Unit Overview
Power Unit Planetary Planetary Description Motor
642659PT-1 642457PT Single Stage - 3.67 Ratio 642510PT
642659PT-2 642456PT Single Stage - 4.00 Ratio 642510PT
642659PT-3 642455PT Single Stage - 4.76 Ratio 642510PT
642659PT-4 642454PT Single Stage - 6.00 Ratio 642510PT
642659PT-5 642458PT Double Stage - 13.50 Ratio 642510PT
642659PT-6 642459PT Double Stage - 16.00 Ratio 642510PT
642659PT-7 642642PT Double Stage - 19.00 Ratio 642510PT
642659PT-8 642460PT Double Stage - 22.56 Ratio 642510PT
642659PT-9 642643PT Double Stage - 24.00 Ratio 642510PT
642659PT-10 642644PT Double Stage - 28.50 Ratio 642510PT
642659PT-11 642461PT Double Stage - 36.00 Ratio 642510PT
642659PT-12 642670PT Double Stage - 9.00 Ratio 642510PT
642659PT-13 642669PT Single Stage - 3.00 Ratio 642510PT
EN
Illustration 2: 642659PT-XX Power Unit Overview
Planetary Assembly
Motor Assembly

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PL92-5013EN
10/06/2017 Service Parts
1
2
Refer to Illustration 5
Illustration 3: Turbine Motor Module
Illustration4:642687PT-XRotaryVaneMotorModule
Refer to Illustration 8
2
Refer to Illustration 5
7
Refer to Illustration 9
6
1
3
4
5
Shim governor by inserting required shim
combination above the governor spring to
adjust motor rpm within ±10% of target rpm.
8
9
Refer to Illustration 10
Note orientation of motor. Exhaust ports
oriented to housing exhaust ports.

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PL92-5013EN
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EN
Description
1 642513PT 1 Safety Valve Assembly (Refer to Illustration 5)
2 642510PT 1 Motor Assembly (Refer to Illustration 8)
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Illustration 3: Turbine Motor Module
Ref Number # X
EN
Description
1 635225PT 1 1 Inlet Adapter
2 642513PT 1 Safety Body Assembly (Refer to Illustration 5)
3 203575 1 1 Torque Spring (White)
4 635204PT 1 Governor Housing
5 Table "4A" AR AR Governor Shim
6 Table "4B" 1 3 Compression Spring
7 642689PT 1 Rotary Vane Motor Assembly (Refer to Illustration 9)
8 642688PT 1 Motor Housing
9 642690PT 1 Muffler Assembly (Refer to Illustration 10)
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Illustration 4: 642687PT-X Rotary Vane Motor Module
Ref Number # X
Table 4A
Single Shim
Part Number
Single Shim Stack
(mm)
Shim Pack Height
(mm)
635229PT-1 0.2 0.2
635229PT-2 0.3 0.3
635229PT-1 + 635229PT-1 0.2 + 0.2 0.4
635229PT-2 + 635229PT-1 0.3 + 0.2 0.5
635229PT-2 + 635229PT-2 0.3 + 0.3 0.6
635229PT-3 + 635229PT-1 0.5 + 0.2 0.7
635229PT-3 + 635229PT-2 0.5 + 0.3 0.8
635229PT-3 + 635229PT-1 + 635229PT-1 0.5 + 0.2 + 0.2 0.9
635229PT-3 + 635229PT-3 0.5 + 0.5 1.0
635229PT-3 + 635229PT-2 + 635229PT-2 0.5 + 0.3 + 0.3 1.1
635229PT-3 + 635229PT-3 + 635229PT-1 0.5 + 0.5 + 0.2 1.2
635229PT-3 + 635229PT-3 + 635229PT-2 0.5 + 0.5 + 0.3 1.3
635229PT-3 + 635229PT-3 + 635229PT-1 + 635229PT-1 0.5 + 0.5 + 0.2 + 0.2 1.4
635229PT-3 + 635229PT-3 + 635229PT-2 + 635229PT-1 0.5 + 0.5 + 0.3 + 0.2 1.5
635229PT-3 + 635229PT-3 + 635229PT-2 + 635229PT-2 0.5 + 0.5 + 0.3 + 0.3 1.6
Service Parts
Table 4B
# 642687PT-1 # 642687PT-2 # 642687PT-3
6,000 rpm 10,500 rpm 12,000 rpm
6 Compression Spring 1 635201PT-1 1 635201PT-2 1 635201PT-3
Ref. Description
Motor Module Number

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2
1
4
(30 in.lbs.)
Illustration5:642513PTSafetyValveAssembly
3
Refer to Illustration 6
(30 in.lbs.)
The Safety Valve assembly is under spring load, remove carefully. The correct length screw must be used to
allow spring tension release without the screws becoming detached from the motor housing.
Service Parts

Page 15
PL92-5013EN
10/06/2017
EN
Description
1 94234213 1 Socket Head Cap Screw (M4 x 65mm)
2 542940-42 1 Socket Head Cap Screw (M4 x 35mm)
3 ---------- 1 Safety Body Assembly (Refer to Illustration 6)
4 634587PT 1 1 Compression Spring
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Illustration 5: 642513PT Safety Valve Assembly
Ref Number # X
Service Parts

Page 16
PL92-5013EN
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1
16 (20 in.lbs.)
Illustration 6: 642513PT Safety Body Assembly
Illustration7:635045PTSafetyBodyAssembly
Refer to Illustration 7
(25 in.lbs.)
Loctite® 243
24
9
17
7
2
3
4
5
6
5
8
10
12
13 14
10
11
11
11
19
20
21
23
22
1
2
3
2
2
(4 in.lbs.) (32 in.lbs.)
(17 in.lbs.)
Tighten unitl
ushwithface
Loctite® 243
Tighten unitl
ushwithface
Loctite® 243
Service Parts
(30 in.lbs.)
10
18
15
2
2
22
2
2

Page 17
PL92-5013EN
10/06/2017
EN
Description
1 542940-25 1 1 Flat Head Screw (M4 x 0.7 x 8mm)
2 634640PT 1 Emergency Stop Button
3 90225692PT 1 Safety Valve Guide
4 91815721PT 1 3 O-Ring
5 91815155 2 6 O-Ring
6 91815351PT 1 3 O-Ring
7 93815041PT 1 Slide Valve
8 635045PT 1 Safety Body (Refer to Illustration 7)
9 1012614 1 3 O-Ring
10 91815042 7 21 O-Ring
11 94221100 3 Set Screw
12 93430952PT 1 3 Compression Spring
13 91815104 1 3 O-Ring
14 90231106 1 3 O-Ring
15 93050111PT 1 Piston
16 94234140 1 Socket Head Cap Screw (M3 x 8mm)
17 91815677 1 3 O-Ring
18 90225691PT 1 Safety Valve Cap
19 531226 1 Poppet Valve
20 634645PT 1 3 Compression Spring
21 642384PT 1 Start Button
22 90255216 1 Plug (Assemble flush to surface)
23 93800005 1 3 Screen
24 90810863PT 1 Inlet Adapter
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Illustration 6: 642513PT Safety Body Assembly
Ref Number # X
EN
Description
1 635045PT 1 Safety Body
2 634323PT 9 9 Set Screw (M3 x 3mm)
3 634642PT 1 Differential Piston
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Illustration 7: 635045PT Safety Body Assembly
Ref Number # X
Service Parts

Page 18
PL92-5013EN
10/06/2017
2
1
3
Illustration 8: 642510PT Turbine Motor Assembly
Illustration9:642689PTVaneMotorAssembly
5*
1
6
Refer to Illustration 4
6
9
8
Service Parts
5*
3
3
6
4
7
* Assembly Note: Turbine covers must be
installed after the turbine motor assembly
has been installed in the housinng. Note
the orientation of the turbine covers when
installed.
6
5
6
7
42
2
3

Page 19
PL92-5013EN
10/06/2017
EN
Description
1 642492PT 1 Turbine Motor Assembly
2 642511PT 1 Turbine Motor Housing (Includes Ref. 3)
3 634339PT 3 3 Dowel Pin (3mm x 10mm)
4 864964 1 2 Grease Fitting
5 635057PT 2 Turbine Cover
6 635058PT 1 2 Set Screw (M3 x 6mm)
7 635059PT 1 2 Set Screw (M4 x 5mm)
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Illustration 8: 642510PT Turbine Motor Assembly
Ref Number # X
EN
Description
1 635244PT 1 Governor Valve
2 635243PT 2 Governor Weight
3 635242PT 1 Governor Body
4 207992PT 1 Rear End Plate
5 207997PT 1 Rotor
6 207988PT 4 12 Rotor Blade
7 635205PT 1 3 Rotor Key
8 207995PT 1 Cylinder (Includes Ref. 9)
9 208021PT 1 Front End Plate
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Illustration 9: 642689PT Vane Motor Assembly
Ref Number # X
Service Parts

Page 20
PL92-5013EN
10/06/2017
1
Illustration10:642690PTVaneMuferAssembly
1
Service Parts
2
4
5
6
1
3