Cleco CellTek S169263 Owner's manual

CellTek™
For additional product information visit our website at www.ClecoTools.com
Programming Manual
P2544PM
2021-02
S169263
CTBA &CTBP

P2544PM | 2021-02 Apex Tool Group
Copyright © Apex Tool Group, 2021
No part of this document may be reproduced in any way or in any form, in whole or in part, or in a natural or
machine-readable language, or transmitted on electronic, mechanical, optical, or other media, without the
express permission of the Apex Tool Group.
Disclaimer
Apex Tool Group reserves the right to modify, supplement, or improve this document or the product without
prior notice.
Trademark
Cleco is a registered trademark of Apex Brands, Inc.
Manufacturer
Apex Tool Group
670 Industrial Drive
Lexington
SC 29072
USA
Importer
Apex Tool Group GmbH
Industriestraße 1
73463 Westhausen
Germany

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Contents
1 About this document............................................................................. 5
2 Product Description .............................................................................. 7
2.1 LCD ............................................................................................................................. 7
2.2 Confirmation button ..................................................................................................... 7
2.3 Navigation buttons....................................................................................................... 8
2.4 USB connection........................................................................................................... 8
3 Menus and Functions ........................................................................... 9
3.1 General functions ........................................................................................................ 9
3.1.1 Switching on ................................................................................................................ 9
3.1.2 Switching off ................................................................................................................ 9
3.1.3 Selecting a button........................................................................................................ 9
3.1.4 Changing parameters.................................................................................................. 9
3.1.5 Change between FastApps/mPro mode ................................................................... 10
3.1.6 CID (CellTek ID Card)................................................................................................ 10
3.2 LCD setup ................................................................................................................. 10
3.2.1 General presentation of the buttons .......................................................................... 11
3.3 Menu structure overview ........................................................................................... 12
3.4 Run screen ................................................................................................................ 13
3.4.1 Selecting the FastApp ............................................................................................... 14
3.4.2 Status display ............................................................................................................ 14
3.4.3 Counterclockwise rotation ......................................................................................... 14
3.4.4 Tool locked ................................................................................................................ 15
3.5 Main menu................................................................................................................. 16
3.6 FastApps menu ......................................................................................................... 17
3.6.1 Configuring FastApps ............................................................................................... 18
3.6.2 Selecting the direction of rotation .............................................................................. 19
3.6.3 Selecting the tightening strategy ............................................................................... 20
3.6.4 Advanced settings ..................................................................................................... 20
3.6.5 Resetting FastApp..................................................................................................... 21
3.7 Settings ..................................................................................................................... 22
3.7.1 Setting the date and time .......................................................................................... 23
3.7.2 Adjusting the screen brightness ................................................................................ 23
3.7.3 Adjusting the tool light ............................................................................................... 24
3.7.4 Setting the shut-off properties .................................................................................. 25
3.7.5 Selecting the torque units ......................................................................................... 25
3.7.6 PIN menu .................................................................................................................. 26
3.7.7 Locking a menu ......................................................................................................... 28
3.7.8 Allowing a Linking group/FastApp selection.............................................................. 29
3.8 Diagnostics................................................................................................................ 29
3.8.1 Speed test ................................................................................................................. 30
3.8.2 Angle test .................................................................................................................. 31
3.8.3 Torque test................................................................................................................. 32
3.8.4 Calibration value........................................................................................................ 32
3.8.5 Voltage ...................................................................................................................... 33
3.8.6 Counters status ......................................................................................................... 33
3.8.7 Torque calibration value ............................................................................................ 34
3.8.8 Accessory.................................................................................................................. 35
3.9 WLAN-Communications ............................................................................................ 36
3.9.1 Activating/deactivating WLAN connection................................................................. 37
3.10 Bluetooth communication .......................................................................................... 37
3.10.1 Activating/deactivating Bluetooth .............................................................................. 38

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3.10.3 Disconnect Bluetooth connection .............................................................................. 39
3.11 Utility.......................................................................................................................... 40
3.11.1 Displaying the software version................................................................................. 41
3.11.2 Software update ........................................................................................................ 42
3.11.3 Deleting an archive.................................................................................................... 43
3.11.4 Resetting to factory settings ..................................................................................... 43
3.11.5 Switch off tool ............................................................................................................ 44
4 Tightening sequence........................................................................... 45
5 Troubleshooting .................................................................................. 47

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1 About this document
This document contains instructions and notes:
• for safe, appropriate and effective handling of the product.
• for installation, configuration and function.
• for programming the software.
Software version: S169263-211.
The original language of this document is German.
Other documents
Symbols in the text
No. Type
P2543BA Instruction Manual CTBP & CTAW
P2545KA Quick Installation Guide – Data Transmission CellTek Installation
P1730PM Programming Manual – Fastening Sequences
P2381TS Troubleshooting – EMS error messages
P2280PM Programming Manual – S168813 mPro400GC(D) & mPro200GC(-AP)
P2372JH Installation Instructions – LiveWire Utilities
italic Menu options (e.g.,Diagnostics) input fields, check boxes, radio buttons or dropdown
menus.
> Indicates selection of a menu option from a menu, e.g., File > Print
<…> Specifies switches, pushbuttons or the keys of an external keyboard, e.g., <F5>
Courier Filenames and paths, e.g., setup.exe
• List
- List, level 2
a)
b)
Options
→Result
1. (...)
2. (...)
Action steps
Single action step

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EN Warnings and notices
Warning notices are identified by a signal word and a pictogram:
• The signal word describes the severity and the probability of the impending danger.
• The pictogram describes the type of danger
Abbreviations
Definition
Danger
A symbol combined with the word Danger indicates a hazard with a high level of risk which, if not avoided,
will result in death or extremely serious injuries.
Warning
A symbol combined with the word Warning indicates a hazard with a medium level of risk which, if not
avoided, could result in death or serious injury.
Caution
A symbol combined with the word Caution indicates a hazard with a low level of risk which, if not avoided,
could result in minor or moderate injuries or environmental damage.
Note
A symbol combined with the word Note indicates a potentially harmful situation which, if not avoided,
could result in damage to the tool or the environment.
General instructions include application tips and useful information, but no warnings against hazards.
Abbreviation Description
OK Result is OK
TQ Torque
NOK Result is not in order
AN Angle
Term Description
FastApps mode In the FastApps mode, the tool works independently without a controller.
The Linking groups (FastApps) and settings are parameterized on the tool.
mPro mode In the mPro mode, a connection between the tool and the controller is nec-
essary. The linking group and settings are parameterized on the controller
and sent to the tool.

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2 Product Description
The tool is a cordless tool that can be used in two modes of operation:
• FastApps mode
• mPro mode
Fig. 2-1: LCD and tool controls
2.1 LCD
See Chapter 3 Menus and Functions, page 9.
2.2 Confirmation button
The confirmation button has the following functions:
• Open menu.
• Confirm settings: The changes are saved.
• Activate parameter to change the value.
Fig. 2-2: LCD and tool controls from CTBP Fig. 2-3: LCD and tool controls from CTAW
Item Description
1 LCD (Liquid Crystal Display)
2 Navigation button right
3 Confirmation button
4 Navigation button left
1
2
3
4
02 02/02
32,5 Nm
458° TQ<
03 03/03
45,3Nm
620° OK
3
1
2
4
The following description shows the operating elements of the CTBP tools.

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EN 2.3 Navigation buttons
Use the navigation buttons to navigate to menu items and settings. Some buttons also have additional func-
tions.
2.4 USB connection
Connection for a Micro B USB cable to connect the tool to an external device interface.
This is used for parameterizing WLAN settings.
To connect the Micro B USB cable:
Button Functions
• Press to move the selection box to the right.
• Press to increase a value.
• Press to move the selection box to the left.
• Press and hold to go to the run screen in the main menu.
• Press and hold to jump up one menu level.
• Press and hold to exit settings.
• Press to decrease a value.
Start switch • Press to go directly to the run screen from all menu levels.
• Press to start the rundown in the runscreen.
01
01
02 03

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3 Menus and Functions
3.1 General functions
3.1.1 Switching on
To switch on the tool, press the Start switch.
3.1.2 Switching off
There are several ways to switch off the tool.
Option 1:
Remove the battery.
→Tool switches off after 20 seconds.
Option 2:
1. Navigate to Switching the tool off: >
2. Press the button.
→The symbol is displayed on the LCD.
→After five seconds, the tool switches off.
Option 3:
The tool will switch off if it is not used for a certain time. See 3.7.4 Setting the shut-off properties, page 25.
3.1.3 Selecting a button
When talking about pressing a button in this manual, this means the following:
1. Use the arrow buttons to navigate to the desired button (outlined in blue).
2. Press the button.
3.1.4 Changing parameters
Enter the parameter by changing each character of the value individually. Each character can have a maxi-
mum value of nine.
1. Press the button.
→The value is highlighted in red and an arrow is displayed below the first digit. This digit can be
changed.
2. Change the selected digit using the arrow buttons.
3. Confirm with the button.
→The next digit can be changed.
4. Repeat the procedure with each digit of the value.
5. After the last digit confirm the input wit the button to save the input.
All paths are specified starting from the main menu.
Fig. 3-1: Main menu
To go from the runscreen to the main menu, press the key.

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EN 3.1.5 Change between FastApps/mPro mode
1. Select > .
2. Press the button to switch between modes:
3.1.6 CID (CellTek ID Card)
To permit simple replacement of tools in production, a replaceable CID memory card is installed. When the
tool is switched on, the network settings are read from the CID and used to establish the WLAN connection.
When the tools are changed, the CID has to be installed in the new tool being used. Please refer to
P2543BA.
The following data are stored on the CID:
3.2 LCD setup
Fig. 3-2: Setup of the menus using the run screen and a submenu as an example
FastApps mode is activated.
mPro mode is activated. A connection to the controller is necessary, see document P2545KA.
• MAC address
• Network name (SSID)
• Encryption
• Network key
• Use of the DHCP server
• IP address
• Subnet mask
• Gateway
• Country-specific settings
• Roaming settings
• Channel selection
• Network certifikates
• API license
• FastApp configuration and archive
• Tool settings
Item Description
1 Application/Linking group/FastApp selection
2 Symbol of the current communication connection.
3 Symbol of the current menu
4 Rundown result
5 Arrow left and right indicates that there are other menu items available that are not yet displayed
on the LCD. To reach them, press or .
6 Submenus
Press button to display the parameters.
03 03/03
45,3Nm
620° OK
01
4
2
6
5
3
1

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3.2.1 General presentation of the buttons
Button Description
Button is in color: Function selectable.
Button highlighted in gray: Function disabled.

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EN 3.3 Menu structure overview
.
.
.
.
.
103/03
45,3 Nm
620°
OK
1
SW
SW
OS
DBS
DIS
NM
DBS
GW
DFS
MAC
0s
3s
DBS
MAC
5 V
123
Nm 123
inlb
ft lb
Bl
Bl
SW
2
SW S/N
S/N BL
HW
BL
HW BL
BL
Old
New

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3.4 Run screen
The run screen displays the rundown data for the tightening sequence. The structure of the run screen is
equal in mPro and FastApps mode.
Fig. 3-3: Run screen with a rundown result of the FastApp 3
Symbol Description
Display of the currently selected FastApp.
Up to ten FastApps can be programmed. The number on the button indicates which
FastApp is selected.
Display of the currently selected Application or Linking group (mPro).
Up to 99 Applications/Linking groups can be programmed. The number on the icon
indicates which Linking group is selected.
Number of tightening positions for a application/batche.
• If there is only one FastApp, then each result is evaluated.
• If there is more than one FastApp, the overall result of all the tightening positions
is considered.
Example: 2/3
• Current tightening position: 2
Total number of tightening positions: 3
Number of repeats when a rework is performed due to NOK rundown. This function is
only available in mPro mode.
The symbol that appears shows the available WLAN or Bluetooth connection.
If the symbols are grayed out, no WLAN/Bluetooth connection could be established
yet.
Display of the torque for the current tightening.
If an arrow pointing up appears next to the symbol, the result is too high.
If an arrow pointing down appears next to the symbol, the result is too low.
Display of the angle for the current tightening.
If an arrow pointing up appears next to the symbol, the result is too high.
If an arrow pointing down appears next to the symbol, the result is too low.
Display of the rundown status.
Error messages for shut-off cause, page 47.
103/03
45,3Nm
620° OK
1
1
OK

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EN 3.4.1 Selecting the FastApp
1. To change between the FastApps, press or .
→Only Linking groups that have already been parameterized can be selected.
2. Press the button to select the new FastApp.
If the FastApp is blocked (under: > ), then the selection options are not available.
In this case, a PIN must be entered to switch to another Linking group. A requirement is that a PIN has been
defined in the PIN menu ( > ).
3.4.2 Status display
The LEDs next to the LCD and the color of the run screen show the result of the last rundown:
3.4.3 Counterclockwise rotation
In the Counterclockwise Rotation menu, the tool rotates in the opposite direction of rotation as programmed
for the FastApp in the controller or in the FastApps menu. During tightening, the LCD flashes yellow-gray.
The speed for the counterclockwise rotation starts at 20 rpm and increases to 300 rpm or the maximum tool
speed, if this is lower than 300 rpm.
Fig. 3-4: LCD during counterclockwise rotation
1. To acitvate the counterclockwise rotation press one of the reverse switches.
2. Press the start button to loosen a rundown with counterclockwise rotation.
3. To return to the runscreen, press one of the reverse switches again.
LEDs/Color Operating status Result after fas-
tening cycle
Display on the lCD
Continuous green
light
Active OK
Continuous red
light
Active NOK
Flashing light
Green –
low frequency
Energy saver
mode
If linking is selected on the controller:
Green flashing
light –
high frequency
Active Linking OK
<->
Flashing red light Active Linking NOK
<->
103/03
45,3Nm
620° OK
102/02
32,5 Nm
458°
TQ<
1
03/03
45,3 Nm
620° OK
1
03/03
45,3 Nm
620°
OK
1
02/02
32,5 Nm
458°
TQ<
1
02/02
32,5 Nm
458°
TQ<
01 01/03

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3.4.4 Tool locked
If a warning occurs, one of the following messages appears in the run screen:
Symbol Description
Warning that the battery has reached the undervoltage limit. The symbol is displayed
until the rundown is completed. Then the tool is locked.
If WLAN is used, the IP address is assigned twice.
Change the IP address.
If Bluetooth is used, the node number is assigned twice.
Change the node number.
The tool is locked because the time, which the tool is allowed to work in offline mode,
has expired.
Reconnect the control and the tool.
The tool is locked until a new workpiece ID or barcode is scanned.
Scan barcode.
The tool is locked because there is no job for the next rundown.
Select application/batch.
The tool is locked because the battery has reached the undervoltage limit.
Change the battery.
The tool is locked because no tightening parameters are available.
Parameterize parameters in the application/batch.
The tool is locked because the maximum number of NIO results has been exceeded,
see P2280PM (Reject Release).
Use counterclockwise rotation or set Reject Release input.
The tool is locked by the controller.
Check the error message in the run screen on the controller.
?

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EN 3.5 Main menu
Fig. 3-5: Main menu
Button Description
FastApps menu
The menu is used to parameterize FastApps.
Settings
Diagnostics
Communications
Bluetooth communication
Utility

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3.6 FastApps menu
The FastApps menu is used to parameterize FastApps.
In the mPro mode, the FastApps menu has no function.
Fig. 3-6: Menu – FastApps menu
Button Description
FastApps mode is activated.
→mPro mode is disabled.
FastApps mode is disabled.
→mPro mode is active.
Only the parameters for the selected mode apply. If the mode is changed, the current
settings will not be carried over to the new mode.
Display of the currently selected FastApp.
Up to ten FastApps can be programmed. The number on the button indicates which
FastApp is selected.
FastApp mit Drehmoment-Abschaltung.
Die Zahl rechts neben dem Symbol zeigt das Abschaltdrehmoment an. Die Einheit ent-
spricht der Auswahl, siehe 3.7.5 Selecting the torque units, page 25..
FastApp with angle shutoff.
The number to the right of the symbol indicates the shut-off angle.
Batch display
Display of the selected direction of rotation.
Depending on the selected direction of rotation, one of the two symbols is displayed.
Start speed display.
110
231
rpm
°
325
1

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EN 3.6.1 Configuring FastApps
Up to ten FastApps can be programmed. The maximum tightening time is ten seconds.
>
Fig. 3-7: Submenu – Configuring FastApps
Button Description
Display of the selected direction of rotation.
Depending on the selected direction of rotation, one of the two symbols is displayed.
Display of the tightening strategy. Depending on the selected shutoff, one of the sym-
bols will be displayed. One torque and one angle shutoff is possible.
• Display of the torque shutoff.
• Display of the angle shutoff.
For a torque shutoff, enter the shut-off torque.
For an angle shutoff, enter the shut-off angle.
Once the value has been reached, the tightening process is completed. This setting
option is the same as in the menu 3.6.4 Advanced settings, page 20.
Note
If the shut-off value is entered here in the Configuring FastApps menu, then the follow-
ing values are calculated automatically:
Parameter Torque shutoff Angle shutoff
Low torque -15% of the shut-off torque Threshold torque
MaxTorque +15% of the shut-off torque Tool capacity
Minimum angle 0 -10 deg of the shut-off angle
Maximum angle 9999 +10 deg of the shut-off
angle
Threshold torque 50% of the shut-off torque Manual input
Final speed 50 50
Speed threshold 1/4 x shut-off torque Threshold torque
These values can be changed manually in the menu, see 3.6.4 Advanced settings,
page 20.
Entering the threshold torque.
This button is only displayed during angle shutoff. This setting option is the same as in
the menu 3.6.4 Advanced settings, page 20.
1
1

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3.6.2 Selecting the direction of rotation
> >
Fig. 3-8: Submenu – Selecting the direction of rotation
Batch display
Enter the number of tightening positions for a FastApp.
Start speed display.
Enter the start speed.
Advanced settings.
Block Angle Detection activated.
If block angle detection is enabled, a block angle of 180° is added to torque/angle shut-
off. This block angle is used at the start of rundown, to detect if screw is already tighten
or thread/screw damaged or crooked screwed-in. The angle counting starts after the
block angle.
So if within that first 180° the torque exceeds the shutoff-torque (torque shutoff) or max-
imum torque (angle shutoff), the rundown is aborted and the "BLOC" error is show.
Block Angle Detection disabled.
Reset FastApps.
Button Description
Bl
Bl
Button Description
Direction of rotation, right-hand thread.
Direction of rotation, left-hand thread.
1
1

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EN 3.6.3 Selecting the tightening strategy
> >
Fig. 3-9: Submenu – Selecting the tightening strategy
3.6.4 Advanced settings
> >
Fig. 3-10: Submenu – Advanced Settings
Button Description
Torque shutoff
Sequence 31: Shut-off torque controlled tightening sequence with torque and rotation
angle check. See 4 Tightening sequence, page 45.
Angle shutoff
Sequence 51: Shut-off angle controlled tightening sequence with rotation angle and
torque check. See 4 Tightening sequence, page 45.
1
1
Button Description
For a torque shutoff, enter the shut-off torque.
For an angle shutoff, enter the shut-off angle.
Once the value has been reached, the tightening process is ended. This setting option
is the same as in the menu 3.6.1 Configuring FastApps, page 18.
Note
If the shut-off value is entered here in the Advanced Settings menu, the minimum and
maximum torque, the minimum and maximum angle, as well as the threshold torque,
are not calculated automatically.
Display of the maximum torque.
Display of the minimum torque.
The minimum torque can not be greater than the shut-off torque and must be at least
as great as the threshold torque.
1
360°
1