Clemco APOLLO WiComm 2 User manual

APOLLO WiComm 2
WIRELESS COMMUNICATION SYSTEM
O. M. 29043
© 2018 CLEMCO INDUSTRIES CORP.
One Cable Car Dr.
Washington, MO 63090
Phone [phone]
Fax [phone]
Email: [email protected]
www.clemcoindustries.com
DATE OF ISSUE: 08/18
REVISION:
Do not use this equipment
before READING this
MANUAL and
UNDERSTANDING its
contents.
These WARNINGS are
included for the health
and safety of the operator
and those in the
immediate vicinity. Failure
to read and understand
these warnings can result
in injury or death.
Electronic files include a
Preface containing the
same important
information as in the
orange cover.
WARNING

APOLLO WiComm 2 WIRELESS COMMUNICATION SYSTEM Page 1
© 2018 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 29043
1.0 INTRODUCTION
1.1 Scope of manual
1.1.1 This manual covers set up, operation, and
replacement parts for Clemco Apollo Wireless
Communication System.
1.1.2 Read this manual, plus the radio and radio
accessory manuals before setting-up and using the
communication set. This manual does not contain
important safety information regarding the use of
equipment used with the system. Manuals that contain
operation and important information for Clemco Apollo
Respirators, related operator safety accessories, and
abrasive blasting equipment are available on Clemco’s
website, www.clemcoindustries.com,
1.2 Safety Alerts
1.2.1 Clemco uses safety alert signal words, based on
ANSI Z535.4-2011, to alert the user of a potentially
hazardous situation that may be encountered while
operating this equipment. ANSI's definitions of the signal
words are as follows:
This is the safety alert symbol. It is
used to alert you to potential physical
injury hazards. Obey all safety
messages that follow this symbol to
avoid possible injury or death.
NOTICE
Notice indicates information that is considered
important, but not hazard-related, if not
avoided, could result in property damage.
CAUTION
Caution indicates a hazardous situation that, if
not avoided, could result in minor or moderate
injury.
WARNING
Warning indicates a hazardous situation that, if
not avoided, could result in death or serious
injury.
Danger indicates a hazardous situation that, if
not avoided, will result in death or serious
injury.
1.3 Components
1.3.1 Components of the WiComm 2 system are listed
below and shown in Figure 1. The complete system
includes:
Headset with adjustable crown strap, bone
conduction speakers, flexible boom with noise-
cancelling microphone, and cable with push-to-talk
(PTT) connector
PTT switch assembly with reinforced swivel clip
and two cable connections
Detachable cable with Motorola 2-pin connector,
between PTT switch and radio
Radio chest holster
1.4 Operating Principles
1.4.1 Headset
Adjustable crown strap positions the speakers over
the bone just in front of the ear.
The flexible boom mic lets the user place the mic in
front of the mouth; this feature is especially useful to
position the mic after donning the respirator.
The PTT cable has a clip to position the cable when
necessary and a 5-pin connector to connect to the
PTT switch.
1.4.2 PTT Switch with Clip
The radio is in constant receive (listen) mode unless
the large arm-actuated button switch is pressed;
pressing the button temporarily puts the radio in
transmit (talk) mode. When released, the radio
remains in receive (listen) mode.
The rotating belt clip on the back of the switch lets the
user place the switch so it can be easily pressed
through protective clothing with an arm or hand.
The 5-pin connectors on the PTT switch are
identical, so either cable (headset cable or radio
cable) can be attached to either connector.
DANGER

APOLLO WiComm 2 WIRELESS COMMUNICATION SYSTEM Page 2
© 2018 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 29043
1.4.3 Cable (radio to PTT) with Connector
The screw-on 5-pin connector attaches to either of
the connectors on the PTT switch. The other end is
a 2-pin connector that connects to a Motorola radio
with a 2-pin connector.
1.4.4 User Provided Motorola Radio
When the radio is attached to the PTT and headset,
it is used by the blast operator to talk with another
person using a radio of the same frequency.
When a separate radio is used alone, a supervisor
or pot tender can communicate with the blast
operator(s) or other person with a radio of the same
frequency.
1.4.5 Chest Holster
The radio fits into the holster’s radio pouch.
Adjustable shoulder and waist straps position the
holster at the chest area where the radio is protected
by the respirator cape and blast suit.
Figure 1
Place the headset over the
head and around the back of
the neck before donning the
respirator.
* User provided Motorola radio with PTT cable compatible 2-pin connector.
PTT Switch
PTT Button
Press to transmit;
release to listen.
Cable with Connector, PTT to Radio
Bone-Conduction Speakers
Cable ClipNoise-Canceling Boom Mic
Belt Clip
back of PTT
Cable with
PTT Connector
Holster, Over-the-Shoulder Radio
* Radio
Radio shown in holster’s
pouch for reference.
Headset

APOLLO WiComm 2 WIRELESS COMMUNICATION SYSTEM Page 3
© 2018 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 29043
2.0 INITIAL SET UP and TEST
2.1 Set up and charge radio(s) per instructions
supplied with the radio.
2.2 Refer to Figure 2 and align the groove on the
headset cable connector with the mating ridge in one of
the PTT connectors (the cable may be attached to either
of the two PTT connectors) and insert the cable
connection into the PTT switch. Screw the retaining ring
onto the PTT threads to secure the connections.
2.3 Align the groove on the radio cable connector
with the ridge in the remaining PTT connector and
secure the connection, as noted in Paragraph 2.2.
Figure 2
2.4 Don the holster and adjust shoulder and waist
straps to position the holster about the chest area.
2.5 Adjust Headset ‒Figure 3
2.5.1 Don the headset, placing the crown strap over
the head and the rubber headband at the back.
2.5.2 Unfasten the top band on the crown strap and
adjust the headset so the bone-conduction speakers are
against the protruding bone in front of the ears. Press
the end of the strap to latch it.
NOTE: Some readjustment may be required to find the
position on the bone that provides the best reception.
The speaker supports may be bent slightly to apply light
pressure against the bone and attain the best reception.
Figure 3
2.6 Attach PTT to Radio
2.6.1 Refer to Figure 4 and pull the top of the rubber
cover from the radio side connector and plug in the 2-pin
connector. The style of radio shown in Figure 4 is for
reference only; user’s radio may differ.
Figure 4
2.7 Turn ON radio, set volume to low, select
channel to radio frequency, and place radio in chest
holster or a pocket.
2.8 Temporarily clip the PTT switch onto a belt,
waistband, holster, or other convenient location that
allows easy access to (convenient pressing of) the
switch. NOTE: The clip on the back of the switch may be
rotated in 45-degree increments in any direction.
2.9 Test functions of the PTT, headset, and radio.
Adjust volume as required. Press the PTT switch to
transmit; release the switch to receive.
Alignment Groove
Alignment Ridge
PTT Switch
Headset Cable Connector
Retaining Ring
User provided radio
shown for reference.
Velcro® Fastener
Crown Strap
Microphone
Bone-Conduction Speakers
Sk
2-Pin Connector,
Radio to PTT Cable
Pin Connector Cove
r

APOLLO WiComm 2 WIRELESS COMMUNICATION SYSTEM Page 4
© 2018 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 29043
SET UP for OPERATION
NOTE: Wearing earplugs improves the clarity of the
receiving signal by canceling ambient noise.
3.1 Set up and test radio to make sure batteries are
charged and radio are functional.
3.2 Don the chest holster or determine a suitable
pocket or other protected place for the radio.
WARNING
Refer to the radio instruction manual to make
sure the user complies with the radio
manufacturer’s information regarding use of
body-worn radios.
3.3 Put on blast suit or other protective clothing
except for the respirator and gloves, leaving the chest
holster exposed.
3.4 Assemble communication components (headset
PTT switch, cables, and user’s radio), as noted in
Section 2.0.
3.5 Place the radio in the holster, pocket, or other
place protected by the respirator cape and protective
clothing.
3.6 Use the clip on the back of the PTT switch and
attach it at a convenient, protected location (such as
waistband, pocket, or chest holster) that allows
operation by an operator wearing heavy gloves and
protective clothing.
NOTICE
All parts of the communication system must be
protected from dust and abrasive present in an
abrasive blasting environment. Make sure that
when all components are in place they are
under the respirator cape, blast suit, or other
protective clothing.
3.7 Turn ON radio and set volume to low.
3.8 Place the headset over the head, as noted in
Figure 1.
3.9 Test function: press the PTT switch to transmit;
release the switch to receive.
3.10 Don respirator and adjust headset as required.
3.11 The headset cord goes through the respirator’s
inner collar (neckband). Adjust the collar so that it fits
snugly around the neck in turtleneck fashion and without
any interference from the cable.
3.12 Make sure the respirator cape and/or other
protective clothing covers and protects all communication
system components from abrasive and dust.
4.0 OPERATION
4.1 To Receive (listen)
4.1.1 The radio is always in the receive mode when
the PTT switch is not pressed.
4.1.2 To clearly hear the transmission in high-noise-
level areas, such as abrasive blasting, the operator may
need to stop blasting when a transmission is heard.
Earplugs cancel some of the ambient noise, improving
the reception.
4.2 To Transmit (talk)
4.2.1 Press the PTT switch and speak clearly and
directly into the mic. As when receiving a transmission in
high-noise-level applications, the operator may have to
stop blasting in order to transmit clearly. Noises such as
those from abrasive blasting, compressed air, motors,
etc., may sound like static on the receiving radio.
4.3 Shutdown
4.3.1 When finished working, remove protective
clothing and communication components in a clean
environment outside the use area.
4.3.2 Turn OFF radio and remove the PTT cable from
the radio.
4.3.4 Recharge batteries, per instructions supplied
with the radio.
5.0 MAINTENANCE
5.1 Refer to the radio operating instructions for care
and maintenance of the radio. Pay special attention to the
section(s) regarding battery charging and memory effect.
5.2 Clean nonporous parts of the headset and PTT
assembly with a cloth dampened with water and mild
detergent. Rinse with a cloth dampened with clean water

APOLLO WiComm 2 WIRELESS COMMUNICATION SYSTEM Page 5
© 2018 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 29043
and wipe dry. The components are water-resistant, not
waterproof; do not immerse in water.
NOTICE
Do not submerge the headset or PTT assembly
in water. Doing so will damage the
components.
5.3 Periodically, clean the headset with disinfectant
wipes.
6.0 STORAGE
6.1 Place the components in a clean container and
store in a clean, dry place.
6.2 Refer to the radio instruction manual for storage
requirements.
7.0 REPLACEMENT PARTS
7.1 WiComm 2 Communication Kits
Item Description Stock No.
(-) Communication system
Includes items 1 through 4 in Figure 5 ......29041
7.2 WiComm 2 Replacement Parts ‒Figure 5
Item Description Stock No.
1. Headset assembly, with cable ...................29044
2. PTT switch .................................................29045
3. Cable, PTT to radio with
Motorola 2-pin connector .......................29247
4. Holster, chest ............................................24996
Figure 5
2
3
4
1
User provided radio shown for reference.