Clemco BNP Series User manual

Revision: 2.1
OWNER’S MANUAL
Suction Blast Cabinet
BNP series
BNP 65, 75, 85, 220, 601 and 721
Clemco
International GmbH Carl-Zeiss-Straße 21 Tel.: [phone]
83052 Bruckmühl Mail: [email protected]
Germany Web: www.clemco-international.com

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INDEX
1ABBREVIATIONS, DEFINITIONS, SYMBOLS AND ICONS ...................................................4
2GENERAL INFORMATION......................................................................................................4
2.1 Technical documents................................................................................................................................4
2.2 Other applicable documents .....................................................................................................................4
3PRODUCT DESCRIPTION ...................................................................................................... 4
3.1 Conventional utilization and restrictions....................................................................................................5
3.2 No conventional utilisation –Warnings for misuse...................................................................................5
3.3 Operating mode of the complete system..................................................................................................6
3.4 Description ................................................................................................................................................7
3.5 Energy consumption .................................................................................................................................9
3.6 Emissions..................................................................................................................................................9
4SET-UP FOR INITIAL INSTALLATION ...................................................................................9
4.1 Carriage / Handling...................................................................................................................................9
4.1.1 BNP 65 und BNP 220..................................................................................................................................9
4.1.2 BNP 75 und BNP 85.................................................................................................................................. 10
4.1.3 BNP601 und BNP 721............................................................................................................................... 11
4.2 Unpackung and disposing the packing material ................................................................................11
4.3 Voraussetzungen zum Aufstellen einer Kabine .................................................................................11
4.4 Componentents..................................................................................................................................12
4.4.1 Blast Cabinet............................................................................................................................................. 12
4.4.2 Recovery system....................................................................................................................................... 12
4.4.3 Dust collector............................................................................................................................................. 13
4.5 Requirements for setting up a cabinet ...............................................................................................13
4.6 Installation, assemble and function test.............................................................................................15
5OPERATING.......................................................................................................................... 16
5.1 Installation and operation, shut down after work................................................................................16
5.2 Emergency stop .................................................................................................................................17
5.3 Shut down by longer interruption of work or moving the cabinet.......................................................17
5.4 Special procedures.............................................................................................................................17
5.4.1 Adjust media / air mixture.......................................................................................................................... 17
5.4.2 Adjusting BNP gun .................................................................................................................................... 18
5.4.3 View and media consumption.................................................................................................................... 18
5.4.4 Media unloading........................................................................................................................................ 19
5.4.5 Cleaning dust collector / replace cartridge / disposal of residues.............................................................. 19
5.4.6 Window replacement................................................................................................................................. 19
5.4.7 Adjust doorsafety interlock ........................................................................................................................ 20
6MAINTENANCE AND CLEANING......................................................................................... 20
6.1 Preface...............................................................................................................................................20

Revision: 2.1
6.2 If required...........................................................................................................................................20
6.3 After max. 8 h of blasting ...................................................................................................................20
6.4 After max. 50 h of blasting .................................................................................................................21
6.5 After max. 150 h of blasting ...............................................................................................................21
6.6 After other periodes of time................................................................................................................21
7TROUBLESHOOTING...........................................................................................................21
8ADMITTED MODIFICATIONS FOR USERS.......................................................................... 23
9REPLACEMENT PARTS.......................................................................................................23
9.1 Replacement parts BNP 65 and BNP 220.........................................................................................23
9.2 Replacement parts BNP 601 and 721 ...............................................................................................25
9.3 Pneumatic diagram ............................................................................................................................27
9.4 Metering valve....................................................................................................................................29
9.5 Cyclon ................................................................................................................................................30
9.6 Metering valve for Sputnik..................................................................................................................32
9.7 Suction guns and support ..................................................................................................................33
9.7.1 BNP gun.................................................................................................................................................... 33
9.7.2 Automatic gun ........................................................................................................................................... 35
9.7.3 Nozzle holder /Option................................................................................................................................ 37
9.8 Options, Accessories .........................................................................................................................37
9.8.1 Further options ...............................................................................................................................38
9WIRING DIAGRAM................................................................................................................ 38
10 DISPOSAL.......................................................................................................................... 38

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1 Abbreviations, definitions, symbols and icons
Risk of injuri!
Connect electric circuit points
only by authorized electrician
Electrostatic strokes!
Ground!
Noise > 85dB(A)!
Wear ear protection
Explosion hazard caused by
dust!
Ground!
Explosion hazard!
Connect only max. admitted
pressure.
Risk of injuri!
Dicharge completely pressure
during maintenance jobs.
2 General information
2.1 Technical documents
The technical documents are part of the machine and contains important manufacturer information. The
technical documentation is intended for everyone who uses the cabinet.
These operating instructions provide important information on handling the device. The precondition for safe
working is compliance with all specified safety instructions and handling instructions. In addition, the local
accident prevention regulations applicable to the area in which the device is used and the general safety
regulations must be followed. Read the operating instructions carefully before starting any work! It is part of
the product and must be kept in the immediate vicinity of the device and be accessible to staff at all times.
These technical documents must be made available to all persons who use the blasting cabinet under their
own responsibility. Those responsible for the plant and operation must ensure that the documentation has
been read and understood completely. On the basis of this documentation and taking into account the
industrial safety regulation, appropriate maintenance and test plans as well as operating instructions for the
operating and maintenance personnel must be derived.
NOTE!
The illustrations in these instructions are for basic understanding and may differ from the
actual design of the device.
2.2 Other applicable documents
The following operating instructions must also be noted:
Operating instructions for the cyclone
Operating instructions for the MBX Filter
3 Product description
Remarks
Cabinet
none
Cyclone
none
Dust collector
Pay attention to the owners manual of the used type

Revision: 2.1
3.1 Conventional utilization and restrictions
BNP 65
BNP 220
BNP 601
BNP 721
Max. loading rate of the grate /floor
1000 N
100 kp
1000 N
100 kp
2500 N
250 kp
2500 N
250 kp
Max. loading rate of the housing
2000 N
200 kp
2000 N
200 kp
10 000 N
1000 kp
10 000 N
1000 kp
Max. load rating with rack
(standard )
2000 N
200 kp
2000 N
200 kp
2500 N
250 kp
2500 N
250 kp
Operating time
Continuous duty
Basic parameters
See attached yellow cover
3.2 No conventional utilisation –Warnings for misuse
Utilization is interdicted:
As a blow –off cabinet in use of explosive and/or harmful solvents
- in explosion hazard zones
- for blasting parts, where hazardous materials were released
oby explosion hazards
owhich where not retained enough by the dust collector
owhich causes damages caused to somebodys health during a defectuous dust collector