Clemco Zero BNP6012P User manual

NOTICE TO PURCHASERS AND USERS OF OUR
PRODUCTS AND THIS INFORMATIONAL MATERIAL
Clemco proudly provides products for the abrasive blast industry
and is confident that industry professionals will use their knowledge
and expertise for the safe and efficient use of these products.
The products described in this material, and the information
relating to these products, are intended for knowledgeable,
experienced users. It is the responsibility of the user to insure that
proper training of operators has been performed and a safe work
environment is provided.
No representation is intended or made as to: the suitability of the
products described here for any purpose or application, or to the
efficiency, production rate, or useful life of these products. All
estimates regarding production rates or finishes are the
responsibility of the user and must be derived solely from the user’s
experience and expertise, not from information contained in this
material.
It is possible that the products described in this material may be
combined with other products by the user for purposes determined
solely by the user. No representations are intended or made as to
the suitability of or engineering balance of or compliance with
regulations or standard practice of any such combination of products
or components the user may employ.
This equipment is only one component of a cabinet blasting
operation. Other products, such as air compressors, air filters and
receivers, abrasives, equipment for ventilating, dehumidifying, or
other equipment, even if offered by Clemco, may have been
manufactured or supplied by others. The information Clemco
provides is intended to support the products Clemco manufactures.
Users must contact each manufacturer and supplier of products
used in the blast operation for warnings, information, training, and
instruction relating to the proper and safe use of their equipment.
BNP 6012P and 7212P
Pressure Blast Cabinets
O. M. 27724
DATE OF ISSUE: 12/13
REVISION:
© 2013 CLEMCO INDUSTRIES CORP.
One Cable Car Dr.
Washington, MO 63090
Phone [phone]
Fax [phone]
Email: [email protected]
www.clemcoindustries.com

BNP-6012P and 7212P PRESSURE BLAST CABINETS Page 1
© 2013 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27724
1.0 INTRODUCTION
1.1 Scope of Manual
1.1.1 These instructions cover set-up, operation,
maintenance, troubleshooting, optional accessories,
and replacement parts for BNP 6012 and 7012 series
pressure blast cabinets with all reclaimer, dry filter and
dust collector options. Supplemental manuals are
provided for the Sentinel media metering valve and
optional reverse pulse dust collector.
1.1.2 These instructions contain important information
required for safe operation of the cabinet. Before using
this equipment, all personnel associated with the blast
cabinet operation must read this entire manual, and all
accessory manuals to become familiar with the
operation, parts and terminology.
1.2 Safety Alerts
1.2.1 Clemco uses safety alert signal words, based
on ANSI Z535.4-2011, to alert the user of a potentially
hazardous situation that may be encountered while
operating this equipment. ANSI's definitions of the
signal words are as follows:
This is the safety alert symbol. It is
used to alert you to potential physical
injury hazards. Obey all safety
messages that follow this symbol to
avoid possible injury or death.
NOTICE
Notice indicates information that is considered
important, but not hazard-related, if not
avoided, could result in property damage.
CAUTION
Caution indicates a hazardous situation that, if
not avoided, could result in minor or moderate
injury.
W
ARNING
Warning indicates a hazardous situation that, if
not avoided, could result in death or serious
injury.
DANGER
Danger indicatesahazardous situation that,
if not avoided, will result in death or serious
injury.
1.3 General Description
1.3.1 BNP abrasive blast cabinets enclose the
blasting environment to provide efficient blast cleaning
while maintaining a clean surrounding work area.
Production rates are influenced by size of nozzle,
compressor output, working pressure, type and size of
media, angle and distance of the nozzle from the blast
surface. BNP pressure cabinets consist of four major
components:
1. Cabinet Enclosure
2. Reclaimer
3. Blast Machine
4. Dust Collector
Refer to Figure 1 for arrangement of components using
a dry filter dust collector. Figure 2 shows the
arrangement with an RPC-2 reverse-pulse dust collector
with dust drawer.
An optional RPH-2 collector is set up the same way but
includes a hopper that is easier to empty and has
additional storage. Upgrading to an RPH-2 collector
may be done at any time. The overall height of the RPH-
2 is approximately 10-feet, 4-inches, increases to 12-ft
when the top access door is open. RPH dust collectors
are standard with systems requiring 1200 cfm and
larger dust collectors.
1.4 Theory of Operation
1.4.1 When the cabinet is correctly setup and ready
for operation, the operator steps on the foot pedal to
activate the blast machine. Fully depressing the foot
pedal pressurizes the blast machine, causing the media
to be propelled through the blast hose and out the
nozzle. After striking the object being blasted, the
media, along with fines, dust, and by-products
generated by the process, fall through the mesh
worktable into the cabinet hoppers. These particles are
then drawn into the reclaimer for separation. Dust and
fines are first separated from reusable media and go
into the dust collector. Next, the media is screened for
oversize particles, and returned to the reclaimer hopper
(and blast machine head) for reuse. Dust and fines
entering the dust collector are removed from the air
stream as they pass through the filters, discharging
clean air. When the foot pedal is released, blasting
stops, the blast machine depressurizes, and stored
media refills the machine.

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© 2013 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27724
Figure 1
Figure 2
1.5 Blast Machine and Remote Controls
1.5.1 The blast machine pressure vessel is
manufactured to American Society of Mechanical
Engineers (ASME) standards, as described in Section
VII, Div. 1, and carry National Board certification. It is
the owner’s responsibility to maintain the integrity of the
vessel as may be required by some states. This may
include regular inspection and hydrostatic testing as
described in National Board Inspection Code and
Jurisdictional Regulations and /or Laws.
WARNING
Welding, grinding, or drilling on the blast
machine could weaken the vessel. Compressed
air pressure could cause a weakened vessel to
rupture, resulting in death or serious injury.
Welding, grinding, or drilling on the blast
machine vessel, without a National Board R
stamp, voids the ASME and National Board
certification.
RPC Dust
Collector
Duct Inlet
Adjustable
Vortex
Damper
* Controls vary from those shown when
doors are installed on both side of cabinet.
1200 cfm reclaimers and larger
are mounted on legs.
Blast Nozzle
Reclaimer
Dry Filter
Blast Hose
Damper
Blast Machine
Flex Hose
Blow-off Hose
* Pilot Regulator
* Control Panel
Light Assembly
Foot Pedal
Exhauster
Blow-off
Nozzle
Debris Screen
Air Intake Stack w/Damper
Optional External Vortex
Exhaust Hose
To muffler on rear cabinet wall
Compressed-Air Filter
Attachment for
compressed air supply

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© 2013 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27724
1.5.2 All welding repairs done on the vessel must be
performed by certified welders, at shops holding a
National Board RStamp. Welding performed by any
welder not properly qualified per the ASME Code voids
ASME and National Board certification of the vessel.
1.5.3 Do not exceed the maximum working pressure
rating (PSI) of the blast machine. The maximum
pressure rating is stamped into the National Board Label
which is welded onto the side of the vessel.
WARNING
Excessive compressed air pressure could
cause the vessel to rupture. To prevent serious
injury or death, do not exceed the rated
pressure of the vessel.
1.5.4 OSHA does not require pressure relief valves
on blast machines when air compressors supplying air
to the blast machines are built to ASME(1) specifications
and comply with OSHA(2) regulations. ASME Manual
section VIII, Division 1, UG-125, paragraph A90 (g)
states that pressure relief valves or protective devices
"...need not be installed directly on a pressure
vessel when the source of pressure is external to
the vessel and is under such positive control that
the pressure in the vessel cannot exceed the
maximum allowable working pressure at the
operating temperature...". OSHA regulation 1910.169
refers to the above ASME code when describing the
necessity of pressure relief valves on compressed air
equipment. DO NOT operate blast machines with air
compressors that are not equipped with properly
functioning pressure relief valves.
(1) American Society of Mechanical Engineers, Boiler and Pressure
Vessel Code, 1989
(2) Occupational Safety and Health Administration, 29 CFR 1910,
Subpart M - Compressed Gas and Compressed Air Equipment.
1.5.5 When the cabinet is setup and operational, the
blast machine is ready for actuation by the foot pedal.
Pressing the foot pedal opens the normally closed inlet
valve, and closes the normally open outlet valve. The
incoming air pressurizes the media chamber, and
blasting begins. When pressure on the foot pedal is
released, the chamber depressurizes, and blasting
stops.
1.6 Reclaimer Options
1.6.1 900 cfm reclaimers are available on standard
cabinets using a dry filter, RPC-2, or RPH-2 dust
collector. 1200 cfm reclaimers are available on standard
cabinets with an RPH-3 dust collector. 1800 cfm
reclaimers are available on special order. Refer to
Figure 4 for 1800 cfm applications.
1.6.2 Replaceable rubber reclaimer liners prolong
service life of the reclaimer, and should be installed
when using aggressive media. Rubber liners are shown
in Section 9.11.
1.7 Nozzle Options
1.7.1 Unless otherwise specified at the time of order,
cabinets are shipped with a 3/16" (#3) orifice, tungsten
carbide nozzle. Optional 1/8", 1/4", and 5/16" orifice
nozzles are also available. The reclaimer size
determines the maximum allowable nozzle size. The
chart in Figure 3 shows the maximum nozzle size
recommended under normal conditions. Normal
conditions are moderate part contamination, media
break down, media flow, media size, and damper
setting, and are further explained within the contents of
the manual.
RECLAIMER SIZE MAXIMUM NOZZLE SIZE
900 cfm 1/4orifice
1200 cfm 5/16orifice
1800 cfm 5/16orifice
NOTICE
Nozzles larger than 1/4will substantially increase
wear on standard 1/2ID blast hose. Optional 3/4
Supa hose should be used with 5/16nozzles.
Figure 3
1.7.2 Nozzles with an orifice larger than those
recommended could cause air leakage from the cabinet
and impair recovery from the cabinet hopper. 5/16
orifice nozzles will substantially increase wear on 1/2
blast hose. Use optional 3/4Supa hose with 5/16
nozzles. See Optional Accessories in Section 9.1.
1.7.3 Use boron carbide nozzles when blasting with
aggressive media such as aluminum oxide or silicon
carbide. Refer to Optional Accessories in Section 9.1.

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© 2013 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27724
1.8 Dust Collector Options
WARNING
Prolonged exposure to any dust could result in
serious lung disease and death. Short term
ingestion of toxic materials, such as lead dust or
dust from other heavy metals and corrosives,
could cause serious respiratory injury or death.
Identify all materials that are to be removed by
blasting. Use reverse-pulse dust collectors with
HEPA after-filters if lead coating or any other
toxic materials are being removed by the
blasting process. Do not use dry filter dust
collectors for those applications.
1.8.1 Dry Filter: A push-through dry filter (where the
motor is mounted on the reclaimer) uses tubular filters
which trap dust on their inner surfaces. A dry filter is
efficient for use with 900 cfm reclaimers, and moderate
dust contamination. The filters must be manually shaken
at least every two hours and the dust drawer emptied
regularly. This type of dust collection must never be
used in applications which generate toxic dust.
1.8.2 Reverse Pulse Dust Collector: A pull-through
reverse-pulse dust collector (where the motor is mounted
on the dust collector) is the most efficient dust collector
option. Cartridge filters are automatically cleaned by a
periodic pulse of compressed air. This type of dust
collector used with the optional HEPA filter must be used
in applications in which toxic dust is generated. A
separate manual is provided with the reverse-pulse dust
collectors.
1.8.3 HEPA Filter: HEPA filters must be used
when removing lead coatings or any other toxic
materials. Optional HEPA after-filters provide additional
filtration, and are available for use with a reverse-pulse
collector. See Optional Accessories, Section 9.1.
1.9 Metering Valve Options
1.9.1 Unless otherwise specified at the time of order,
cabinets are shipped with a fine-mesh Sentinel metering
valve. The valve is for use with 50 mesh and finer
media, and #10 and finer glass bead. The optional
Sentinel metering valve is for use with 50-mesh and
coarser media. Conversions kits easily convert the
valves either way. Kits are listed in Section 9.1.
1.10 Blasting Media
1.10.1 ZERO cabinets utilize most common reusable
media specifically manufactured for dry blasting. Media
sizes shown in Figure 4 are for guidelines only. The
guidelines are based on standard nozzle size and
average conditions, such as blast pressure, media/air
mixture, visibility inside the cabinet, humidity, and
reclaimer cleaning rate.
Several factors affecting the reclaimer cleaning rate
include: reclaimer size (cfm), contamination of parts
being cleaned, media friability, damper setting (static
pressure), type of dust collection, dust collector filter
loading (differential pressure across the dust filters).
As a rule, larger nozzles deliver more media, requiring
higher performance from the reclaimer. Larger nozzles
decrease the maximum mesh size of media from those
normally recommended. On the other hand, leaner
media flow and lighter or less dense media can increase
the maximum usable media size. Media that is finer than
those recommended may decrease visibility in the
cabinet, and increase carryover to the dust collector.
Media coarser than those recommended may be too
dense for the reclaimer to recover from the cabinet
hopper.
1.10.2 Steel: When the recovery hose diameter is
suitably sized (usually reduced one size from standard)
steel may be used with 900 cfm and larger reclaimers
on single hopper cabinets and 1200 cfm and larger
reclaimers with double hopper cabinets. When using
steel media, conveying hose should have a smooth
durable lining, and rubber curtains should be used to
protect the cabinet walls from peening and rapid wear.
Cabinets configured for steel media use can be ordered
from the factory with appropriately sized conveying hose
and curtains installed.
1.10.3 Sand and Slag: Sand should NEVER be used
because of the respiratory hazards associated with
media containing free silica. Slags are not
recommended because they rapidly breakdown and are
not recyclable, making them unsuitable for cabinet
applications.
1.10.4 Silicon Carbide, Aluminum Oxide, and
Garnet: These are the most aggressive of the
commonly used media. These may be used, but the
service life of any equipment components which come
in contact with the media will be reduced. To avoid
unscheduled down time, periodically inspect the
reclaimer wear plate, exhauster housing and paddle
wheel, blast hose, and nozzle for wear.
When using aggressive media only occasionally, install
an optional aluminum oxide kit. When these media are
used extensively, use a full rubber-lined reclaimer and a
reverse pulse dust collector. Interior rubber curtains in
the cabinet are suggested. Nozzles lined with boron
carbide will extend nozzle wear life. See Optional
Accessories in Section 9.1.

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© 2013 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27724
This guideline to media sizes is based on standard 3/16” orifice nozzle (3/8” with plastic and similar weight media
blasting at low pressure) and average conditions, such as air pressure, media/air mixture, visibility, contamination
of parts being cleaned, humidity, media friability, reclaimer cleaning rate, etc. As a rule, larger nozzles deliver
more media, requiring higher performance from the reclaimer. Larger nozzles decrease the maximum mesh size
of media from those recommended. Media that is finer than those recommended may decrease visibility, and at
some point carryover to the dust collector. Media coarser than those recommended may be too dense for the
reclaimer to recover from the cabinet hopper.
MEDIA TYPE
RECLAIMER SIZE STEEL GRIT STEEL SHOT PLASTIC GLASS BEAD ALUM. OXIDE
900 cfm with 6” inlet Do not use Do not use 12 to 40 mesh No. 8 to No. 12 54 to 180 mesh
1200 cfm with 6” inlet 50 to 120 S230 to S70 Do not use No. 4 to No. 8 16 to 60 mesh
1200 cfm with 7” inlet Do not use Do not use 12 to 40 mesh No. 4 to No. 12 46 to 180 mesh
1800 cfm with 7” inlet 25 to 120 S280 to S70 Do not use No. 4 to No. 8 16 to 60 mesh
1800 cfm with 8” inlet Do not use Do not use 12 to 40 mesh No. 4 to No. 12 36 to 180 mesh
Figure 4
1.10.5 Glass Bead: Most beads are treated to ensure
free-flow operation even under moderately high humidity
conditions. Glass beads subjected to excessive
moisture may be reused only after thorough drying and
breaking up any clumps.
1.10.6 Fine-mesh Media: An optional, adjustable
vortex cylinder should be installed when using 180-
mesh and finer media. NOTE: The vortex cylinder is
standard on new cabinets with reverse-pulse dust
collectors (pull-through systems). When using 180 mesh
and finer media, the inlet baffle of the reclaimer may
need to be removed. Contact Clemco Customer Service
before proceeding with removal of the baffle.
1.10.7 Lightweight Media: An optional adjustable
vortex cylinder should be installed when using
lightweight media and most agricultural media. NOTE:
The vortex cylinder is standard on new cabinets with
reverse-pulse dust collectors (pull-through systems).
When using lightweight media, the inlet baffle of the
reclaimer may need to be removed. Contact Clemco
Customer Service before proceeding with removal of the
baffle.
1.10.8 Plastic Media: Plastic and similar media
requires a blast machine with a 60 degree conical
bottom. Refer to Clemco’s Aerolyte line.
1.11 Compressed Air Requirements
1.11.1 The size of the compressor required to operate
the cabinet depends on the size of the nozzle and
blasting pressure. The table in Figure 5 shows air
consumption of nozzles when new. It does not show the
recommended compressor size. As nozzles wear, they
will consume up to 70% to 80% more air. Consult with a
compressor supplier for a suggested compressor size
based on the maximum air consumption.
NOTE: A separate air line is required for the optional
reverse-pulse dust collector.
Compressed Air Consumption *(cfm)
Nozzle Air Pressure (psi)
size 50 60 70 80
1/8" 11 13 15 17
3/16" 26 30 33 38
1/4" 47 54 61 68
5/16" 77 89 101 113
* Figures are approximate and for reference only,
and may vary for different working conditions.
Several variables, including media flow and nozzle
wear affect cfm consumption.
Figure 5
1.11.2 The air filter at the blast machine inlet, removes
condensed water from compressed air. Its use is
especially important in areas of high humidity, or when
fine-mesh media are used. Moisture causes media to
clump and prevents free flow through the metering
valve. If moisture problems persist, an air dryer may be
required.

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© 2013 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27724
1.12 Electrical Requirements
1.12.1 Exhauster motors used with 6012 and 7212
cabinets are 230/460 volt, 3-Phase, 60 Hz.
1.12.2 A control panel and starter are provided with
230-volt controls unless 460-volt is specified on the
order. Power from the user's disconnect has to be wired
to it. Additional wiring information is in Section 2.11. A
wiring schematic is enclosed in the control panel.
2.0 INSTALLATION
2.1 General Installation Notes
2.1.1 To avoid damage to the light assembly and air
intake stack, they are shipped inside the cabinet. Install
the light assembly and intake stack on the outside top of
the cabinet (ref Figure 1), using the adhesive backed
gasket and fasteners provided. Install the light conduit
and wiring to the control panel, and wire it per the wiring
schematic packed in the panel. Refer to Section 2.11.
W
ARNING
Use an approved ladder or lift when installing
or servicing the light assembly or air intake
stack. Do not climb on top of the cabinet. The
cabinet top will not support body weight and
could cause injury.
2.1.2 The cabinet must be placed on a flat level
surface. If the surface is not flat, the cabinet could flex,
causing the door alignment to shift. If the floor is not
level, shim the leg(s) as required to align the doors.
2.1.3 Refer to Figure 1 (and 2 for optional reverse
pulse collector) for the general arrangement. Select a
location where compressed air and electrical service are
available. The cabinet location must comply with OSHA
and local safety codes. Allow for full access to all doors
and service areas, and for efficient handling of large
parts. Provide enough clearance in front of the dust
collector to remove the dust drawer without tipping.
Ideally, locate the blast machine directly behind the
cabinet with the blast hose connection facing toward the
cabinet. The reclaimer may be rotated on the blast
machine to enable hose connections with as few bends
as possible. Determine the best location, and position all
units before final assembly.
2.1.4 Use the eyebolts on the four top corners to lift
and maneuver the cabinet. Do not lift the cabinet from
the hopper or lower frame.
NOTICE
Do not use a forklift to lift the cabinet from the
hoppers or lower frame. The cabinet hopper is
not designed to support the weight of the
cabinet. The lower frame is designed to support
distributed weight. Using a forklift on the
hoppers or frame may cause damage.
2.2 Assemble Blast Machine and Reclaimer
2.2.1 Apply adhesive-backed strip gasket to the top of
the flange on the blast machine. Punch out an opening
at each bolt hole.
2.2.2 If the optional storage segment is used, place it
on the blast machine. The access door should be on the
bottom, and rotated to allow access. Bolt into place.
Apply adhesive backed gasket to the top flange as
described in Section 2.2.1
2.2.3 Use a lift to raise the reclaimer over the blast
machine assembly, and lower it in place. Attach with
fasteners provided. Note: 1200 cfm and larger
reclaimers are mounted on legs. Slide the blast
machine under the reclaimer and bolt flanges
together.
WARNING
Do not work under the reclaimer while it is
hanging from the lifting device. Severe injury or
death could occur if the reclaimer is released
before it is secured to the blast machine.
2.3 Support the Blast Machine
2.3.1 Use chain, cable, or other means to temporarily
support the blast machine and reclaimer during final
assembly.

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© 2013 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27724
2.4 Connect Conveying Hose, Figure 6
Figure 6
2.4.1 Connect the two smallest diameter flexible
conveying hoses between the cabinet hopper transitions
and wye pipe adaptor. It is easier to slip the hose over
the adaptor and to create a tighter seal if the first two or
three inches of wire are removed from the inside of the
hose. Use care not to damage the hose. NOTE: The
hose wire helps dissipate static electricity in the
conveying hose, and also helps ground each segment.
In order for the hose wire to dissipate static electricity,
the wire must touch the metal of each segment. Clamp
the flex hose securely with worm clamps provided.
2.4.2 Connect the intermediate diameter flex hose
between the wye pipe and reclaimer inlet adaptor. Clamp
the flex hose securely with worm clamps provided.
2.4.3 The largest diameter hose attaches to the
reclaimer outlet, which will be connected later.
2.5 Connect Blow-Off Hose
2.5.1 Attach the 1/2" blow-off hose coming from the
front right cabinet hopper to the compatible fitting on the
blast machine piping, between the air filter and
regulator. Refer to the schematic in Figure 7.
Figure 7
Hopper
Transition
Smallest
Diameter Hose
Wye Pipe
Adaptor
Intermediate
Diameter Hose
1/8Urethane Tubing
Foot Pedal
Largest Diameter Hose
Door Interlock Valve
In
Out
Out
Compressed Air Inlet
3/8Poly Tubing
Outlet Valve
Media Metering Valve
Blow-off Nozzle
Regulator
Air Filter
Blast Hose Connection
Tee Unregulated Air
Pilot Regulator Regulated Air
4-Way Valve
Accessory
Plug
In
Hose Adaptor
Exhaust Hose Assembly
To muffler inlet on
left rear of cabinet
1/8Urethane Tubing
Directional arrows on control
lines shows direction of air flow.

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© 2013 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27724
2.6 Connect Blast Hose
WARNING
Hose disconnection while under pressure could
cause serious injury. Use safety lock-pins and
safety cables on all coupling connections to
help prevent hose couplings from accidental
disconnection while under pressure. Lock-pins
and safety cables are listed under Optional
Accessories in Section 9.1.
2.6.1 Connect the blast hose from the lower left side
of the rear cabinet wall to the coupling at the bottom of
the blast machine. Be sure coupling gaskets are in
place and couplings are secured with safety lock-pins.
2.7 Attach Air Exhaust Hose
2.7.1 Screw the male end of the exhaust hose into
the 1" coupling in the lower left side of the rear cabinet
wall. Connect the female swivel end to the adaptor on
the blast machine outlet valve.
2.8 Connect Urethane Control Tubing
2.8.1 Uncoil the 1/8" urethane control tubing, from
under the cabinet. The end of each tubing is numbered
1, 2, 3 or 4. Connect the tubing to the adaptor with the
corresponding number on the pressure regulator,
piping, and 4-way air valve. Check the schematic in
Figure 7 to confirm the connections.
2.9 Connect Compressed Air Supply Line(s)
WARNING
Failure to observe the following before
connecting the equipment to the compressed
air source could cause serious injury or death
from the sudden release of compressed air.
• Lockout and Tagout the compressed air supply.
• Bleed the compressed air supply line.
WARNING
To avoid the risk of injury from compressed air,
install an isolation valve and bleed-off valve
where the air supply it tapped into the
compressed air system. This enables
depressurization of the compressed air circuit
before performing maintenance.
2.9.1 Install an air fitting to the compressed-air filter at
the blast machine inlet that is compatible with the
compressed-air supply hose. See Section 2.9.2
2.9.2 Install an isolation valve at the air source to
enable depressurization for service. Connect a 1" ID or
larger air line from the air source to the air filter. A
smaller diameter hose may reduce blasting efficiency.
NOTE: A separate air line is required for the optional
reverse pulse dust collector.
WARNING
If twist-on type air hose couplings are used,
they must be secured by safety pins or wires to
prevent accidental disconnection while under
pressure. Hose disconnection while under
pressure could cause serious injury.
2.10 Ground Cabinet
2.10.1 To prevent static electricity build up, attach an
external grounded wire from an earth ground to the
grounding lug on the left rear of the cabinet.
2.11 Connect Three Phase Electrical Service
WARNING
Lockout and Tagout the electrical supply
before performing any electrical service.
Shorting electrical components could result in
death, serious injury from electrical shock, or
equipment damage. All electrical work, or any
work done inside an electrical panel, must be
performed by qualified electricians, and comply
with applicable codes.
2.11.1 The choice of 230 or 460 voltage must be made
at time of order, so that control panels and wiring are
supplied accordingly. The electrician only needs to wire
connection from the light to the panel (refer to
Paragraph 2.1.1), provide service to the motor starter in
the electrical panel mounted on the cabinet and
connection of the conduit, and wiring from the starter to
the motor. Refer to the wiring schematic packed inside
the panel. NOTE: The user must provide conduit and
wiring from the starter to the motor for optional reverse
pulse dust collectors.
NOTE: After wiring is completed, keep a copy of the
schematic with the manual for service and electrical
replacement parts.

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© 2013 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27724
2.11.2 Where possible, all wiring has been completed
at the factory. Conduit and wire are supplied from the
cabinet control panel for wiring 900 cfm reclaimer
motors when used with dry filter collectors. Larger
reclaimers and reclaimers used with reverse pulse dust
collectors are usually too far from the cabinet to use
flex. NOTE: The user must provide conduit and wiring
from the starter to the motor for reverse-pulse collectors.
Wiring from the user's disconnect to the cabinet control
panel must also be provided by the user.
2.11.3 Connect flex conduit, and wire the motor per
instruction on the motor plate.
2.11.4 Supply service from the user's disconnect to the
control panel, as shown on the wiring schematic.
2.11.5 Connect the ground wire to the grounding lug as
shown on the schematic.
2.11.6 After the wiring is completed, observe the
following warning, and check the motor rotation. To
check rotation, jog the starter (momentarily turn switch
on and off). This will cause the motor to rotate slowly.
Look through the slots in the fan housing on top of the
motor where rotation of the fan can easily be observed.
Proper rotation is indicated by the arrow on the
exhauster housing. The fan should rotate toward the
exhauster outlet.
WARNING
Do not look into the exhauster outlet while the
paddle wheel is turning. Injury to the eye or
face could occur from objects being ejected
from the exhauster.
2.11.7 Check the amperage on initial start up. If the
motor draws excessive amperage, gradually close the
damper until the amperage is within the specifications
shown on the motor plate. The damper is located on the
inlet of dry filters, and on the exhauster outlet of
reverse-pulse dust collectors.
2.12 Dry Filter Dust Collector (900 cfm only). See
separate manual for Reverse Pulse Dust Collector.
2.12.1 Dry filters can be converted to left or right hand
inlet. If it is more convenient to have the inlet on the
opposite side, switch the inlet adaptor for the blank
cover.
2.12.2 Connect the flexible exhaust hose between the
reclaimer outlet and dry filter inlet. It is easier to slip the
hose over the adaptors, and create a tighter seal if the
first two or three inches of wire are removed from the
inside of the hose. Use care not to damage the hose.
Secure the hose with worm clamps. NOTE: The hose
wire helps dissipate static electricity in the conveying
hose, and also helps ground each segment. In order for
the hose wire to dissipate static electricity, the wire must
touch the metal of each segment.
2.13 Anchor Blast Machine
2.13.1 When all the components are in their permanent
positions, remove the temporary supports, and bolt the
blast machine to the floor. Anchor holes are located in
the blast machine leg pads. Anchor through the holes to
secure the machine to the floor.
2.14 Intake Stack with Damper
2.14.1 The inlet damper must be set to match the
cabinet dimensions and reclaimer size. The decal on the
damper shows the settings in degrees. The initial
settings are as follows:
900 reclaimer.......................align handles to 30 degrees
1200 reclaimer.........align handles to 0 degree (full open)
1800 reclaimer.........align handles to 0 degree (full open)
Refer to Section 5.6 for adjustment procedure.
2.14.2 Loosen the lock nuts and position the damper.
When correctly positioned, tighten the lock nuts to
maintain the setting.
2.15 Final Assembly
2.15.1 Position the foot pedal on the floor at the front of
the cabinet or on the foot shelf on ergonomic models.
2.15.2 A package of 5 cover lenses is supplied with the
cabinet. To install a cover lens, remove the adhesive
backing and apply the lens to the clean, dry, inner
surface of the view window per Section 6.2. When the
cover lens becomes pitted or frosted, replace it.
3.0 FIELD INSTALLED ACCESSORIES
3.1 Alox Kit
3.1.1 The optional aluminum oxide kit is available
factory installed or may be field installed later. Factory
installed Alox kits consist of rubber curtains with eyelets,
curtain hardware, and a boron carbide nozzle. Field
installed kits also include a new section of light-lined flex
hose. Refer to Section 3.2 for curtain installation.

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3.2 Curtain Installation, Figure 8
3.2.1 Match the curtains to the corresponding wall and
door as shown in Figure 8. Hook the curtains to the J-
Hooks welded along the top of the front, back, and side
walls. Cut openings for the hoses on the lower left rear
wall.
Figure 8
3.2.2 Using protectors against the curtains and outer
doors, clamp the door curtains in place. The upper
edges of the door curtains should be even with the outer
edges of the sound proofing panel. Insert a #10 self-
drilling screw with an 11/16OD flat washer through the
grommet holes. Use a screw gun with a 5/16" socket to
attach the door curtains.
3.2.3 For front walls, place the batten strip over the
curtain, and clamp it in position on the front slope above
the break as shown in Figure 8. Match drill .187" (3/16")
diameter holes through the rubber and cabinet front at
each batten hole. To install the batten insert #10-24 x 1
round head machine screws through the cabinet front,
curtain and batten. Install lock washers and nuts from
inside the cabinet and tighten securely.
3.3 Manometer
The optional manometer kit is listed in Section 9.1.
3.3.1 Constant static pressure balance is necessary
for precise media separation, as the reclaimer's
efficiency is accomplished by a centrifugal balance of air
flow, particle weight, and size. The manometer
measures static pressure. Static pressure is set by
adjusting the outlet damper; refer to Section 5.3 to
adjust static pressure. Refer to Section 5.7 for
manometer instructions.
3.4 Track and Turntable Assembly
3.4.1 Description
3.4.1.1 These instructions cover field installation of the
2000 lb. capacity track and work cart with turntable. If
the track was ordered with the cabinet, it is partially
assembled at the factory. Disregard the instructions that
do not apply. Refer to Figure 9 for arrangement of the
major components.
Figure 9
3.4.2 Install Inside Track, refer to Figure 10
3.4.2.1 Lay the inside track on the cabinet hoppers and
above the grate as shown in Figure 10.
3.4.2.2 Push the end support bar against the inside
cabinet wall, opposite the door, and insert the angled
tabs on the door end of the track into the two sleeves on
the hopper as shown.
Figure 10
3.4.2.3 Make sure the weight of the track is evenly
distributed over the hoppers and match drill for 3/8
fasteners through the cabinet wall, at the four hole
locations in the end support bar. If necessary, mark the
hole locations and remove the track for drilling.
J-Hook
No. 10 Self- drill Screw Washer
Nut
Lock Washer
Batten Strip Machine Screw
Release Pin (3)
Inside Track
Outside Track
Release Pin (3)
Work Cart
Turntable
Levelers
Angled
Mounting Tabs
Match Drill
4 bolt holes
Insert angled
tabs into hopper
sleeves.
Hinged Track
Doors and Grates Removed for Clarity
End Support
Bar

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© 2013 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27724
3.4.2.4 Secure the inside track to the cabinet with four
3/8-NC cap screw, flat washers, lock washers, and nuts
provided.
3.4.3 Position Outside Track, refer to Figure 11
3.4.3.1 Place the outside track so it is in-line with the
inside track. Space the track so the top rails (not the
smaller support rails) on the hinged end are approximately
42-inches from the top rails on the inside track.
42-Inches
Figure 11
3.4.4 Attach Hinged Track, refer to Figure 12
Figure 12
3.4.4.1 With the door open, place the hinged track on
the inside and outside track supports, as shown in
Figure 12. Maneuver the outside track as needed to
align the hinge track bolt holes with the outside track
bolt holes, while making sure hinge track is fully resting
(with no gaps) on the track supports.
3.4.4.2 Install 1/2" shoulder screws through the both
hinged track pivot-bars and into the holes in the outside
track. Secure with 3/8 lock nuts.
3.4.4.3 Raise or lower the four adjustable foot pads on
the outside track as needed to level it to the hinged
track and inside track.
3.4.4.4 The quick release pin holds the hinge track
when in the raised position, as shown in Figure 13.
3.4.5 Turntable Work Cart and Hinge Track
Operations, refer to Figure 13
3.4.5.1 Set the work car on the outside track; the
grooves in the wheels are designed to ride on the top of
the track rails.
3.4.5.2 For shipping purposes, some field installed or
replacement turntables may not be installed in the work
cart. If shipped separately, slide the turntable shaft
through the rubber bearing protector, bearing collar and
bearing. When the turntable shaft is fully seated in the
bearing, use a hex key to tighten the collar on the shaft.
3.4.5.3 Move the work cart toward the track stops until
the hole in the pin bracket is aligned with the hole in the
outside track cross brace. Insert the release pin through
both holes to prevent the work cart from moving. Note:
A similar hole is in one of the inside track cross braces.
Inserting the pin through the work cart and inside track
hole prevents the work cart from moving when inside
the cabinet.
Figure 13
3.4.5.4 When certain the tracks are aligned, level, and
the work car moves smoothly on all tracks, anchor the
Outside Track
Hinged Track
Lay hinged track on inside
and outside track supports
1/2 x 1/2
Shoulder Screw
Stock No. 03491
Quick Release Pin
Stock No. 25540
3/8 Lock Nut
Stock No. 03312
Track Supports
Quick Release Pin
Track Stops
Pin Bracket
Anchor Holes (4 Places)
Quick Release Pin

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outside track to the floor through the holes in the foot
pads.
3.4.5.5 Raise the hinged track until the locking hole in
the pivot-bars is aligned with the hole in the bracket on
the bottom side of the outside hinge. Install a quick
release pin on both sides of the track to hold it vertical.
WARNING
Always insert pins in both sides of the hinged
track to lock it upright, when it is lifted vertical.
The track could fall if left unlocked and cause
severe injury.
4.0 OPERATION
4.1 Media Loading and Unloading
4.1.1 Media Capacity: Media capacity is 2 cubic feet.
Full capacity is when media is at the pop-up valve
opening. Overfilling will result in media carryover to the
dust collector and possible blockage in the conveying
hose.
4.1.2 Media Loading: With the exhauster off, add clean
dry media, by pouring it into the reclaimer hopper through
the reclaimer door. Do not pour media directly into the
cabinet hopper, as over filling may occur. Overfilling
will result in media carryover to the dust collector and
possible blockage in the conveying hose. Refill only after
all media has been recovered from the cabinet.
4.1.3 Media Unloading: To empty the cabinet and
blast machine of media, allow all media to be recovered
from the cabinet, and reduce pressure to 40 psi. Place an
empty container, such as a bucket, on the cabinet grate.
Remove nozzle and nozzle washer, close the door, close
the choke valve and press the foot pedal. Direct media
flow into the container. Empty the container when full or
before it is too heavy to handle, and repeat the process
until the machine is empty. Return the choke valve to the
full open position. Clean the nozzle holder threads and
inspect the threads on the nozzle and nozzle holder
before reinstalling the nozzle washer and nozzle. If
complete purging of media is required, use a vacuum to
clean media residue in cabinet hopper and blast machine
head.
4.2 Loading and Unloading Parts
WARNING
Use solid fixturing to hold heavy parts in place.
Do not remove lift equipment until the part is
adequately supported to prevent movement.
Moving heavy, unsupported parts may cause
them to shift or topple, resulting in severe
injury. This is especially important with the use
of turntables and turntables with tracks.
4.2.1 Load and unload through the door.
4.2.2 Parts must be free of oil, water, grease, or other
contaminants that will clump media or clog filters.
4.2.3 When blasting very small parts, place an
appropriately sized screen over the grate to prevent parts
from falling into the hopper. If an object should fall
through the grate, stop blasting immediately and retrieve
it.
4.2.4 Close door; the door interlock system will
prevent blasting if door is open.
4.3 Blasting Operation
CAUTION
Always close cabinet, reclaimer and dust
collector doors before blasting. Keep all
doors closed during blasting.
Always wear blast gloves.
Avoid pointing the blast nozzle toward the
view window.
Use the blow-off nozzle to blow media off
parts before opening doors.
After blasting, keep doors closed and
exhauster on until the cabinet is clear of all
airborne dust.
Stop blasting immediately if dust leaks are
detected.
4.3.1 Slowly open the air valve on the air supply hose
to the blast machine Check for air leaks on the initial
start up and periodically thereafter.
4.3.2 Turn on the lights and exhauster. The push-
button switch located on the face of the control panel
performs both functions. Pull the button to start the
exhauster.

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4.3.3 Load parts.
4.3.4 Close door; the door interlock system will
prevent blasting if the door is open.
4.3.5 Insert hands into gloves.
4.3.6 Firmly grasp the nozzle and step on the foot
pedal. Blasting will begin almost immediately.
WARNING
Shut down the cabinet immediately if dust leaks
from the collector. Make sure filters are correctly
seated and not worn or damaged. Prolonged
breathing of any dust could result in serious
lung disease or death. Short term ingestion of
toxic dust such as lead, poses an immediate
danger to health. Toxicity and health risk vary
with dust generated by blasting. Identify all
material being removed by blasting, and obtain
a material safety data sheet for the media.
NOTE: When blasting small parts, use a solid back rest
for the part. Without this assist, especially with longer
blasting operations, the operator will tire from resisting
blast pressure. Whenever possible avoid holding small
parts that require blasting into the glove. If the part does
not maintain contact with the grate, which dissipates
static through the metal cabinet, a static charge could
build-up in the part and cause shocks.
4.3.7 Adjust the pilot pressure regulator located on
the left side of the cabinet, to the required blasting
pressure, per Section 5.1.
4.4 Stop Blasting
4.4.1 To stop blasting, remove pressure on the foot
pedal. The blast machine will depressurize each time
the foot pedal is released.
4.4.2 The blast machine refills with media stored in
the reclaimer each time the foot pedal is released.
Refilling takes approximately 15 seconds.
4.4.3 Use the blow-off nozzle to blow media off
cleaned parts. Allow the exhauster to clear the cabinet
of airborne dust before opening the door.
4.4.4 Unload parts, shut off the air supply valve, and
switch off the lights and exhauster.
4.5 Blasting Technique
4.5.1 Blasting technique is similar to spray painting
technique. Smooth continuous strokes are most
effective. The distance from the part affects size of blast
pattern. Under normal conditions, hold the nozzle
approximately 6" from the surface of the part.
5.0 ADJUSTMENTS
5.1 Blasting Pressure
5.1.1 The pilot pressure regulator, located on the left
side of the cabinet, enables the user to adjust the
blasting pressure to suit the application. The suitable
pressure for most purposes is around 80 psi. Lower
pressures may be required on delicate substrates, and
will reduce media breakdown. Higher pressure may be
required for difficult blasting jobs on durable substrates,
but will increase media break down. In all cases, highest
production can only be achieved when pressure is
carefully monitored.
5.1.2 If the application requires blasting below 40 psi,
first pressurize the blast machine at 40 psi, and then
turn the pressure to the required setting before blasting
the part. If the initial pressure is below 40 psi, the pop-
up valve may not seal.
5.1.3 Pressure registers on the gauge only while
blasting. While holding the nozzle securely, adjust air
pressure at the pilot regulator, located on the left side of
the cabinet.
5.1.4 To adjust, pull out on the knob out to unlock it,
turn it clockwise to increase pressure or counter-
clockwise to decrease pressure. Once operating
pressure is set, push in on the knob to lock it and
maintain the setting.
5.2 Media Metering
These instructions are for a standard cabinet with
Sentinel Metering Valve. Optional metering valves
may function differently, but the process is similar.
5.2.1 Media flow is adjusted by the metering valve
located at the bottom of the blast machine. The valve is
closed when the handle is fully to the right. To adjust,
close the valve and slowly move the handle to the left to
increase media flow. Allow time for the flow to stabilize
before further adjusting. The valve is fully open when
the handle is at the full left position. The correct flow
rate depends on the type and size of media and blasting
pressure, and can best be determined by experience.
Use as little media as possible while maintaining the
best cleaning rate. Generally, with the correct mixture,
abrasive can be seen as light discoloration as it exits the
nozzle.

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5.3 Reclaimer Static Pressure (outlet damper)
5.3.1 Constant static pressure balance is necessary
for precise media separation. Correct static pressure
varies with the size of reclaimer and the size, weight
and type of media.
5.3.2 Adjust static pressure by opening (handle inline
with air flow) or closing (handle perpendicular to air flow)
the damper. The damper is located on the dust collector
inlet on dry filters, and on the outlet of reverse pulse
collectors. If the damper is not opened enough, the
reclaimer will not remove fines, resulting in dusty media,
poor visibility, and possible media blockage in the
conveying hose. If the damper is opened too far, it may
cause carryover (usable media carried into the dust
collector) and result in excessive media consumption.
Open only as far as necessary to obtain a balance of
dust removal without media carryover.
5.3.3 A manometer is useful when adjusting or
monitoring static pressure. The optional manometer kit
is listed under Optional Accessories in Section 9.1.
Refer to Section 5.7 for operation. The following are
static pressure starting points for given media. Static
pressure may need to be lower with finer media and
higher with coarser media. Run the media through
several blast cycles allowing the reclaimer to function
with these settings. Inspect the media in the reclaimer
and fines in the dust collector as noted in Paragraph
5.3.2. Continue adjusting static pressure until optimum
media cleaning without carryover is attained.
Glass Bead No. 8 to 13 ..................................2-1/2 - 3"
Alox. 60 & coarser .............................................. 4 - 5"
Alox. 80 & finer .............................................. 2-1/2 - 3"
Steel Grit ............................................................. 6 - 7"
5.3.4 If the damper has been adjusted and carryover
or excessive dust in the media continues, the optional
adjustable vortex cylinder, which is standard on pull
through reclaimers, may help by fine-tuning media
separation. The vortex cylinder is usually required only
when using 180 mesh and finer media, or lightweight
media. Refer to Section 5.4, and Accessories in
Section 9.1.
5.4 Optional Externally Adjustable Vortex
Cylinder (standard on pull-through reclaimers).
5.4.1 The vortex cylinder fine-tunes media separation.
Before adjusting the vortex cylinder, adjust the damper
on the dust collector to increase or decrease static
pressure per Section 5.3. After adjusting the damper,
adjust the cylinder as follows. Adjustments are made by
loosening the handle's locking knob and moving the
handle to achieve the correct setting. When the correct
setting is established, tighten the locking knob to
prevent movement. Start with the lever slightly to the
right (about one o’clock) of the vertical position.
5.4.2 To Remove More Fines: (Too much dust in
media) Raise the cylinder by moving the lever left
toward "COARSE", in 1/4" increments at the indicator
plate. It may take a few cycles to remove the fines; allow
the media to go through several cycles before
determining if further adjustment is required.
5.4.3 To Remove Less Fines: (Too much usable
media is carried to the dust collector) Lower the vortex
cylinder by moving the lever right toward "FINE", in 1/4"
increments at the indicator plate. Run the media through
a cycle and check the dust container to determine if
further adjustment is required. Note: If the cylinder is
lowered too far, the reclaimer will again begin to allow
usable media to be carried over, and cause abnormally
high static pressure.
5.4.4 When using very fine media (180 mesh and
finer), the inlet baffle of the reclaimer may also need to
be removed. Consult the factory before proceeding with
this option.
5.5 Door Interlocks, Figure 14
WARNING
Never attempt to override the interlock system.
Doing so could result in injury from unexpected
blasting.
5.5.1 The door interlocks disable the blasting control
circuit when either door is open. To enable blasting, the
door interlock switch must be engaged when the doors
are closed. The interlocks are set at the factory and do
not usually require field adjustment unless parts are
replaced. When adjustment is required, proceed as
follows.
5.5.2 Close cabinet doors.
5.5.3 Loosen the actuator bracket screws and
adjusting screw nut. Move the actuator adjusting bracket
up or down, and the adjusting screw sideways, to center
the adjusting screw on the over-travel stop. Tighten the
bracket screws.
5.5.4 Turn the adjusting screw in or out as required to
engage the switch without applying excessive pressure
on it. Tighten the adjusting screw nuts.

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Figure 14
5.5.5 Test the operation with the doors open and then
again closed. Point the nozzle away from the door
during the tests, and only open the door enough to
disengage the interlock switch. The interlocks should
stop the blasting when the doors are opened, and
permit blasting when the doors are closed. NOTE:
Negative pressure inside the cabinet may cause the
doors to flex inward. Tests should be performed with the
exhauster running.
5.6 Intake Stack with Damper (cabinet static
pressure)
5.6.1 Once the inlet is initially set per Section 2.14, it
seldom requires readjustment. The initial setting
produces approximately .5to .75of static pressure in
the cabinet enclosure. Do not confuse cabinet static
pressure with reclaimer static pressure as noted in
Section 5.3, which is controlled by the outlet
damper. Reclaimer pressure must be set before
cabinet pressure. In rare circumstances, cabinet
pressure may need to be slightly higher or lower.
5.6.2 A manometer (listed in Section 9.1) is the most
accurate method of monitoring and adjusting cabinet
pressure. Following the instructions packed with the
manometer, start the exhauster and insert the needle
into a glove, and adjust pressure using the inlet damper.
Open the damper further to decrease static pressure or
close it further to increase pressure.
5.6.3 If a manometer is not available, use the gloves
as an indicator. With the exhauster running, the gloves
should be inflated, but not elevated off the grate.
5.7 Optional Manometer
NOTE: These instructions show several methods of
taking static pressure readings (negative pressure) on
cabinet reclaimers, using a flexible tube manometer.
Use the method best suited for the application. The
instruction explains the processes for taking periodic
readings and shows how to permanently install the
manometer for taking frequent readings. Permanent
fittings should be installed when rigid ducting is used, or
when the manometer installation is permanent. Use
silicone sealer or other sealant to seal around the fitting
to prevent leaks. The fitting should be capable of being
capped when the manometer tube is removed. This will
prevent leaks that alter the reclaimer’s separation
efficiency. Taking readings at different locations could
produce different readings. Static pressure readings at
the door are generally .5" to 1" lower than those taken
above the reclaimer. The readings are reference points,
so readings should be taken using the same method
each time the reading is taken.
5.7.1 Refer to directions packed with the manometer
for preparation and operating instructions for the
manometer.
5.7.2 Connect one end of the 3/16" ID tubing to one
of the tubing connectors (elbow) at the top of the
manometer, by pushing it over the barbed adaptor.
5.7.3 Leave the needle protector on the needle and
insert the needle into the other end of the tubing. The
ends of the tubing must fit tight on the manometer and
needle; leaks will give inaccurate readings.
5.7.4 Open both manometer valves (elbows) per the
instructions with the manometer.
5.7.5 Magnets on the manometer hold it in position on
the reclaimer body. The manometer must be vertically-
plumb so the fluid is level on both sides.
5.7.6 Needle placement: Ref. Figure 15.
5.7.6.1 Pull-thru systems (reclaimer without exhauster):
Remove the needle protector, and insert the needle into
the flex hose approximately 8" from the top of the
reclaimer. The method shown for push-thru systems
may also be used.
Over-travel Stop
Adjusting Screw Nut
Loosen, and move sideways to
center the adjusting screw on the
over-travel stop.
Adjusting Screw
Adjust the screw to depress the
valve stem when door is closed.
Actuator Adjusting Bracket
Loosen the bracket screws, and
move the bracket up or down to
center the adjusting screw on the
over-travel stop.
Bracket Screws
Cabinet Door

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© 2013 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27724
Figure 15
5.7.6.2 Push-thru systems (reclaimer with exhauster):
Open the reclaimer fill door, remove the needle
protector and place the needle so the point is inside the
door opening. Carefully close the door on the needle.
The side of the needle will embed into the rubber,
creating an airtight seal.
5.7.7 Turn the exhauster ON. The negative (static)
pressure will move fluid in the tube.
NOTE: Readings must be taken with the cabinet
doors open, and with the exhauster running.
Figure 16
5.7.8 To find the static pressure, add the number of
inches the fluid travels up one column to the inches the
fluid travels down the other column. Refer to the
example in Figure 16.
5.7.9 After the readings are taken, replace the needle
protector. Close the manometer valves and store the
manometer in the original container in a clean area.
Note: If the manometer installation is permanent, the
manometer may remain on the reclaimer body after the
valves are closed.
8
Pull-thru reclaimers only.
Insert the needle into
straight section of flex
hose, about 8-inches
above the top of the
reclaimer.
The manometer must be vertical when
taking pressure readings.
Place the needle so the
point is inside the door
opening. Carefully close
the door on the needle.
With the exhauster OFF,
slide the rule to align the
zero with the fluid level.
In the example shown, fluid traveled up
the right column 1-3/4 inch,
and down the left column 1-3/4 inch.
Static pressure is determined by adding
the columns together. In the example,
the static pressure is 3-1/2 inches.
To obtain the pressure reading: With the
exhauster ON, add the number of
inches the fluid travels up the column,
and the number of inches the fluid
travels down the other column. The total
is the static pressure reading.
Reclaimers are for reference and
may differ from those shown.
For taking frequent readings,
install a permanent fitting in
the reclaimer wall, just below
the inner cone as shown.

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6.0 PREVENTIVE MAINTENANCE
WARNING
Failure to wear approved respirators and eye
protection when servicing dust-laden areas of
the cabinet and dust collector, and when
emptying the dust collector could result in
serious eye irritation and lung disease or death.
Toxicity and health risk vary with type of media
and dust generated by blasting. The respirator
must be approved for the type of dust
generated. Identify all material being removed
by blasting, and obtain a material safety data
sheet for the blast media.
NOTE: To avoid unscheduled downtime, establish a
weekly inspection schedule. Inspect all parts subjected
to media contact, including; nozzle, blast hose, flex
hose, plus all items covered in this section.
6.1 Dry Filter Dust Collector
Refer to the Reverse Pulse Dust Collector Manual
for Maintenance of the Dust Collector
6.1.1 The dry filter uses tubular filters which collect
dust on their inner surfaces. A shaker arm extending to
the outside of the collector is used to shake the filters.
At least every two hours, turn off the exhauster and
shake the filters vigorously.
NOTICE
Do not shake the filters when the exhauster is
running. Doing so will accelerate wear on the
filters around the shaker assembly, but not
loosen dust from the filters.
6.1.2 Empty the dust collector drawer regularly. Begin
by checking the drawer daily and adjust frequency
based on usage and break down rate of media. Dump
the contents into a suitable disposal container.
CAUTION
Do not open the dust drawer door while the
exhauster is running. The drawer chamber is
under positive pressure when the exhauster is
on. Opening the dust door while the exhauster
is running or the paddle wheel rotating will
allow dust to escape.
NOTE: Blast media is not usually toxic, however, some
materials removed by the process may be. Check with
proper authorities for disposal restrictions.
6.2 View Window Cover Lens
6.2.1 Rapid frosting of the view window can be
avoided by directing ricocheting media away from the
window, and by installing a cover lens on the inside
surface of the window. Using cover lenses prolongs the
life of the view window.
6.2.2 The best way to install a cover lens is to remove
the window from the cabinet. If, for any reason, it is not
practical to remove the window, the lens may be applied
with it in place.
6.2.3 To install a cover lens, carefully remove the
adhesive backing making sure the adhesive remains on
the lens, and apply the lens to the clean, dry, inner
surface of the view window. When the cover lens
becomes pitted or frosted, replace it.
6.3 Reclaimer Debris Screen
6.3.1 The screen is accessible through the reclaimer
door. With the exhauster off, remove the screen and
empty it daily or when loading media. Empty the screen
more often if parts being blasted cause excessive
debris. Do not operate the machine without the screen
in place.
6.4 Air Filter
6.4.1 The cabinet is equipped with an auto-drain air
filter. The filter automatically drains when moisture fills
the bowl to a certain level. Moist air inhibits the flow of
media. If the filter does not remove enough moisture to
keep media dry and flowing, a dryer or after cooler may
be required in the air supply line.
6.5 Abrasive Trap (optional)
Recommended for 40 mesh and coarser media.
6.5.1 Check and clean the abrasive trap screen and
empty the trap twice a day.
6.6 Diaphragm Outlet Valve
6.6.1 Remove the cap four screws and inspect the
diaphragm. Replace the diaphragm if worn or cracked
or otherwise damaged. Continued use with a worn
diaphragm will quickly wear the valve casting.

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© 2013 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27724
6.7 Blast Hose
6.7.1 To avoid unscheduled down-time, inspect the
blast hose for thin spots by pinching it every 12 to 18
inches. The first sign of wear is usually along the
outside radius. Check coupling gaskets and couplings
for leaks and wear.
7.0 SERVICE MAINTENANCE
WARNING
Failure to wear approved respirators and eye
protection when servicing dust-laden areas of
the cabinet and dust collector and when
emptying the dust collector could result in
serious eye irritation and lung disease or death.
Toxicity and health risk vary with type of media
and dust generated by blasting. Identify all
material being removed by blasting, and obtain
a material safety data sheet for the blast media.
7.1 Gloves
7.1.1 Special static-dissipating gloves have been
provided for operator comfort. It will be necessary to
change gloves periodically as they wear. The first sign
of deterioration may be excessive static shocks.
7.1.2 Gloves are held in place by metal bands on the
inside of the cabinet. To replace, loosen the bands with
a screwdriver, replace the gloves, and tighten the
bands.
7.2 Nozzle
7.2.1 Replace the nozzle when its diameter has
increased by 1/16", or sooner if pressure diminishes
noticeably. Make sure the nozzle gasket is in good
condition and in place before screwing the nozzle into
the nozzle holder.
7.3 View Window Replacement
WARNING
Do not use plate glass for replacement view
windows. Plate glass shatters on impact and
could cause severe injury. Use only genuine
replacement parts.
7.3.1 Remove the two window frame nuts located on
the upper edge of the window frame, and swing the
window frame open. NOTE: If the frame is to remain
open, for cleaning or other reasons, remove it per
Section 7.5.
7.3.2 Remove the old window.
7.3.3 Inspect the window frame gaskets, on both the
window frame and on the cabinet. If either gasket is
damaged, replace it per section 7.4.
7.3.4 Install view window cover lens per Section 6.2.
7.3.5 Set the new window (cover lens down) squarely
over the window opening, ensuring that all edges of the
window are centered and overlapping the window
gasket, and that the window is resting on the lower
support tabs.
7.3.6 Swing the window frame into place and tighten
the frame nuts.
7.4 Window Gasket Replacement, Figure 17
7.4.1 Inspect the gaskets when changing the view
window. Replace the window frame gasket and cabinet
window opening gasket at the first sign of media
leakage around the view window, or if gaskets are worn
or otherwise damaged.
7.4.2 Remove the window and window frame per
Section 7.5.
7.4.3 Remove all the old gasket material and clean
the surfaces of the cabinet and window frame.
7.4.4 Peel a short section of adhesive backing from
the 5/16thick strip gasket, and adhere the gasket to
the center of the top edge of the window opening as
shown in Figure 17. Peel additional backing as needed,
and work the strip around the radius of each corner,
pressing it tightly to bond. Trim the gasket to fit and
compress the ends to seal.

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© 2013 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27724
Figure 17
7.4.5 Using 5/32thick strip gasket, repeat the
process on the window frame.
7.4.6 Trim around the window frame bolts slots, as
needed.
7.5 Window Frame Removal, Figure 18
7.5.1 Remove the two window frame nuts located on
the upper edge of the window frame, and swing the
window frame open.
Figure 18
7.5.2 Remove the window to prevent breakage.
7.5.3 Pivot the window frame up or down until tension
is off the frame hinges.
7.5.4 To remove, slide the frame to the right. The
hinges separate as shown in Figure 18.
7.5.5 Replace the frame in reverse order. Align the
top bolt holes with the bolts; slide the frame as
necessary.
7.5.6 Set the window squarely over the window
opening, ensuring that all edges of the window are
centered and overlapping the window gasket, and
resting on the lower support tabs.
7.5.7 Swing the window frame into place and tighten
the frame nuts.
7.6 Dry Filter Tube Replacement
CAUTION
Do not bend spring ends so tightly that the
springs kink.
Do not use a sharp instrument to force
spring rings into the opening. This could
damage the filter and seriously impair the
function of the dust collector.
Install one filter at a time. Check the seating
of the top and bottom spring rings, and
make sure the tube is not twisted, before
proceeding to the next.
7.6.1 Replace damaged filters immediately. Remove
the old filters by pulling the spring rings off the bottom
and top tube plates. Working from the back to the front,
install one filter at a time. To install new filters, form the
end of the spring ringed tubular filter into a shallow "c"
shape. Push the filter far enough into the hole of the top
plate to allow one spring ring to snap into place above
the tube plate and the other to snap into place below it.
See the illustration in Figure 19.
7.6.2 The tubular filter is held firmly by a spring ring
above and below the perimeter of the hole in the plate.
The other end of the filter is similarly installed in the
lower plate. The filters fit tightly to prevent dust leakage.
To ensure a tight seal, some force may be required by
the installer. Check for proper seating at both ends, and
remove any twist in the tube before proceeding to the
next filter.
Pivot the frame up or down
until tension is removed
from the hinges.
Slide the frame to the right
to separate the hinges.
Cabinet Front
Window Frame
5/32x 3/4Gasket
5/16x 3/4Gasket