Clevertronics LP Cleverfit CCFLED Series Installation and operating instructions

1942225
V1.3
2 March 2022
Clevertest and Clevertest Plus
Refer to the supplementary operation guide supplied with the Product.
After Power ON, the Status LED on a Clevertest Plus enabled fitting will display a rapid Green or Red
flashing for a period up to 2 minutes.
4HR: CTP will only test for the 2 hours (first test) and 90 minutes duration. 4 hours testing would only be
facilitated as a Manual Discharge Test.
Zoneworks, HIVE (HV/HVG) and DATA Monitored Options
Fittings with part numbers -ZW, -HV, -HVG, -DATA are fitted with Zoneworks communications modules
(nodes). These fittings are monitored using either Powerline Carrier Technology that utilize the power
cable to provide data communication, RF transceiver modules operating in the ISM band or a dedicated
data cable to/from data routers installed on a dedicated data trunk connected to a central Server (can also
be connected via Ethernet/Internet/Fibre). Zoneworks software on the server is used to monitor,
coordinate testing and collate test data from each fitting. Zoneworks Fittings can be commissioned by a
single push of the test switch or by scanning the supplied barcode. The LED Test Switch indicator provides
a multifunction indication of the status of the fitting during testing and normal operation:
Option
State
LED Operation
ZW, HV, HVG,
DATA
Commissioned
LED on Solid (Green)
ZW, DATA
Un-commissioned
Batt plugged-in: yellow 1s, green 1s
Batt unplugged: red 1s, off 1s
HV, HVG
Un-commissioned
With network connectivity
Batt plugged-in: yellow 1s, green 1s
Batt unplugged: red 1s, off 1s
HV, HVG
Un-commissioned
Without network connectivity
Batt plugged-in: yellow 250mS, green 250mS,
yellow 250mS, green 250mS, green 1s
Batt unplugged: red 250mS, off 250mS, red
250mS,off 250mS, off 1s
ZW, DATA
Emergency Light Test In Progress
LED flashes at yellow 5s , 0ff 1s
HV, HVG
Emergency Light Test In Progress
LED flashes at yellow 1s , 0ff 1s
In the case of the DATA version a 2-way “figure 8” cable and terminal block facilitates the connection to
the DATA network via a multi-drop bus (daisy chain connection). For further information of installation of
a Zoneworks system, please refer to the Zoneworks Users Guide and Commissioning Guide (incl. DATA
version).
DALI EM Option
Cleverfits with part numbers -DALI are fitted with DALI modules (nodes) that facilitate connection and
integration to 3rd Party Lighting Control Systems. Before installing the fitting please confirm that the
Lighting Control System has the capability to monitor DALI Emergency Luminaires. The fitting will be
addressed and configured into the control system by the Lighting Control System Commissioning
Technicians and not Clevertronics.
State
LED Operation
Commissioned/ Un-commissioned
LED on Solid (Green)
Emergency Light Test in progress
LED flashes at 1s On (Yellow) & 1s Off
“IDENTIFY COMMAND”
Lamp and Status LED Flash for 30 seconds
A 2-way “figure 8” cable and terminal block facilitates the connection to the DALI network. DALI
connections are marked as Da Da.
LP™ Cleverfit LED Exit
Installation & Maintenance Instruction Leaflet
Victoria (Head Office & Manufacturing)
Website: www.clevertronics.com.au
Email: [e-mail]
Phone: [phone]
Fax: [phone]
New South Wales
Phone: [phone]
Fax: [phone]
Queensland
Phone: [phone]
Fax: [phone]
South Australia/Northern Territory
Phone: [phone]
Fax: [phone]
Western Australia
Phone: [phone]
Fax: [phone]
New Zealand
Phone: [phone]
Designed in Australia to comply with the
requirements of AS2293.3: 2005 and AS/NZS
CISPR15: 2017
NOTE: Standard product codes with this symbol are
enabled with Clevertest Plus capability. Please refer to
the operation guide supplied with the product for details.
Models:
CCFLED-xx-vv-ss-zz CleverFit Exit
CCFLED-TH-xx-yy-zz CleverFit Theatre Exit
Testing:
Options:
Manual Test
xx = Blank
4 Hour Runtime
zz= 4HR
Zoneworks
xx = ZW
Black in Colour
ss = BLK
Z/W DATA
xx = DATA
Running Man
yy = R
Zoneworks HIVE
xx = HV/HVG
Running Man Left Arrow
yy = RL
DALI Registered.
xx = DALI
Running Man Right Arrow
yy = RR
Clevertest
xx = CT
Double sided DS Running Man
yy = DS-R
Double sided Running Man Arrow
yy = DS-RAOW
Exit
yy = E
Tamperproof
vv =TP
(NOTE: -CT Products supplied with the Clevertest Plus Symbol are activated with Clevertest
PLUS capability. Please refer to the operation guide supplied with the product for details).
Spare Parts:
1550105
BATT:LP 3.2V 1100mAh 260mm lead,no BRKT.
1550090
BATT: LP 3.2V 3200mAh 390mm lead, noBRKT (-4HR)
8002710
PCA:DurisLED Strip Clvrft Pro CT10276-D3
8002329
PCA:CCFLED Driver CT10164-L6 6C43 (-DALI, -HV)
8002348
PCA:CCFLED Driver CT10164-L6 6C43 (CTP, -ZW)
Important:
It is illegal for anyone, except for a licensed electrician to install or maintain this product. Before
installation, ensure that the electricity supply has been switched off and isolated. Installation must be
carried out in accordance with the relevant Australian and International Standards.

1942225
V1.3
2 March 2022
Installation:
The LP Cleverfit LED Exit can be installed either Ceiling or Wall Mounted and can be mounted
perpendicular to a wall using the (optional) Cleverfit Cantilever Bracket. The fitting uses a “slide connect
bracket base” that is mounted and wired into position first. The main body can be installed once the base
is wired or later to avoid damage during the construction phase. Please follow the steps below to install
the Cleverfit Exit:
•Disengage the slide connect bracket from the exit body. Position the base in the mounting position.
•Using the bracket as a guide, mark 2 holes for mounting and one for mains access. Then install the
bracket using appropriate fixings (not supplied).
•Connect the 240VAC supply wires to the mounting bracket.
•Configure all the mounting parts and cable entry points as below (if required) and engage the body
into the slide connect bracket. Apply mains power and check that the Cleverfit Exit is operational.
•If the CTP capabilities are activated, please affix the CTP status label to a visible surface and Four
Segment Marking on the product will include an ‘’F’’ in third segment block.
Images and Dimensions:
Changing Exit Legend Inserts:
The Cleverfit Exit uses Clevertronics patented “Tamper proof” Exit legend cover and comes complete
with spare legend inserts to enable straight on, left or right arrow as well as SS/DS combinations.
To change an Exit legend insert first remove the diffuser. The clear tamper proof cover is held in place
by 3 locking tabs in the top inside area of the diffuser. Use a tool to disengage and push the locking tabs
through to release the cover and remove the insert, replacing it with the desired one. When double sided
is required remove the cardboard insert from the second side when adding decal.
To re-install the clear cover, first engage the 3 small lugs on the bottom of the cover into their respective
recesses in the diffuser. Once sure the lugs are located, and then the 2 side lugs, carefully push the 3
locking tabs back in, to complete the process.
Testing:
Once connected to the 240V mains supply, the unit must be allowed to charge the battery for at least 24
hours. Conduct the following tests:
•For the first test, the emergency lamp must remain illuminated for at least 2 hours after
disconnection from the mains supply.
•Subsequent tests require the unit to illuminate for at least 90 minutes. The results of all tests are
required to be recorded in a service logbook, which is to be kept on-site at all times. If the unit fails
to remain illuminated for the requisite time, remedial action must be taken to repair the situation
and once completed, the unit must pass a subsequent test. For more specific information, please
refer to the current edition of the AS 2293.3 Standard.
Cleverfit Maintenance:
Lamp Replacement:
•Use only the lamp(s) recommended on the
label inside the Cleverfit.
•To replace the lamp bar, remove the self-
tapping screws, disconnect the signal cable
and install the new lamp bar.
Battery Replacement:
•Use only the battery recommended on the
label inside the Cleverfit and on this
instruction.
•Remove the cable ties holding the battery,
un-plug the lead from the PCB and remove
the old battery.
•Clip the new battery into the holder, route
the DC cable to the PCB and plug the new
battery into the PCB.
•Secure the battery using suitable cable ties
Trouble Shooting:
Below are a list of common problems and their
possible causes.
Fault: The Green LED Test Switch
indicator is not illuminated.
Check: A.C. is connected and is turned on.
Battery is connected
Test Switch for damage.
Fault: Lamp does not illuminate in
emergency mode.
Check: A.C. is connected.
Lamp is correctly inserted.
Battery is connected
Fault: Lamp illuminates in emergency
mode, but only stays on for a short
period.
Check: Battery has been allowed to charge for
at least 24 hours.
Battery for damage.
Rated Emergency Lumen Output in accordance with AS2293.1 (refer
to spacing tables for installation positions):
Refer to the Technical Label for classification information.
Caution:
On many building sites, power circuits may be cut off in an uncontrolled and repetitive basis during
construction. As a result, any Exit & Emergency Units, on these circuits, will have their batteries
discharged or “cycled”. The battery in this fitting has been selected to give excellent long-life
performance in a controlled AS2293 testing environment. Excessive battery cycling will reduce through-
life performance and may lead to premature battery failure. Battery warranty claims, as a result of such
abuse, are specifically EXCLUDED from Clevertronics warranty terms.
Warranty:
For Product Warranty information and Terms and Conditions of Sales please refer to our website
http://clevertronics.com.au/terms-conditions-sale-australia-nz/
Ceiling mount - screw
fixing points.
(Same other side)
250
Mounting Bracket - front
view
Cable Entry Point –Top of bracket
for ceiling mount, 20mm diameter,
located in centre of bracket.
Cable Entry Point –Rear of bracket for wall mount,
20mm diameter, located in centre of bracket. Note:
Bracket shown from front with the terminal block
cover removed.
Wall Mount screw
fixing point
Wall Mount screw
fixing point