Climax FF5000 User manual

FF5000
FLANGE FACER MACHINE
OPERATING MANUAL
P/N 36668
December 2015
Revision 4

P/N 36668, Rev. 4 Page A
©2015 Climax Portable Machining and Welding Systems or its subsidiaries.
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Page B FF5000 Operating Manual
CLIMAX WORLDWIDE LOCATIONS

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P/N 36668, Rev. 4 Page E
TABLE OF CONTENTS
1INTRODUCTION ...........................................................................................................................1
1.1 LIMITED WARRANTY.................................................................................................................1
TERMS OF SALE 1
ABOUT THIS MANUAL..............................................................................................................................1
1.2 HOW TO USE THIS MANUAL.......................................................................................................2
ALERTS 2
1.3 SAFETY PRECAUTIONS ............................................................................................................3
1.4 RISK ASSESSMENT CHECKLIST .................................................................................................3
1.5 ITEMS REQUIRED BUT NOT SUPPLIED.........................................................................................4
1.6 NOISE LEVEL 4
1.7 LABELS 5
2OVERVIEW ...................................................................................................................................7
2.1 ABOUT THIS MANUAL ...............................................................................................................7
2.2 ABOUT THE FF5000 ...............................................................................................................7
2.3 FF5000 SPECIFICATIONS ........................................................................................................8
2.4 PNEUMATIC MOTOR OPTION PERFORMANCE SPECIFICATIONS......................................................8
3SETUP.........................................................................................................................................11
3.1 RECEIPT AND INSPECTION .....................................................................................................11
3.2 SETUP AND ALIGN THE MACHINE.............................................................................................11
TO SETUP AND ALIGN THE MACHINE ......................................................................................................11
3.3 MOUNTING THE INTERFACE PLATE..........................................................................................12
3.4 LEVELING THE MACHINE.........................................................................................................13
3.5 TO PRECISION LEVEL AND CENTER THE MACHINE .....................................................................13
3.6 TOOL HEAD SETUP AND ADJUSTMENT......................................................................................14
3.7 ADJUSTING THE TOOL HEAD...................................................................................................15
4OPERATION ...............................................................................................................................17
4.1 STARTING AND STOPPING ......................................................................................................17
4.1.1 PREPARING THE MACHINE FOR START-UP...................................................................................18
4.1.2 STOPPING THE MACHINE ...........................................................................................................18
4.2 SETTING VERTICAL AND RADIAL TOOL FEED .............................................................................19
4.2.1 SETTING THE DRAG...................................................................................................................19
4.2.2 TO SET THE FEED .....................................................................................................................21
4.2.3 AUTOMATIC FEED .....................................................................................................................21
4.3 SETTING TOOL FEED SPEED AND DIRECTION ............................................................................22
4.3.1 SETTING THE FEED DIRECTION:..................................................................................................22
4.3.2 TO SET THE FEED SPEED/DIRECTION WHEN FLAT FACING.............................................................23
4.4 CUTTING ANGLES,GROOVES AND CHAMFERS ..........................................................................24
4.4.1 TO ADJUST THE TOOL HEAD.......................................................................................................24
5DISASSEMBLY...........................................................................................................................27
5.1 POST-OPERATION CHECKS ....................................................................................................27
5.2 TO DISASSEMBLE THE MACHINE..............................................................................................27
6MAINTENANCE ..........................................................................................................................29

Page F FF5000 Operating Manual
RECOMMENDED LUBRICANTS................................................................................................................29
6.1 CHUCK ASSEMBLY ................................................................................................................29
6.2 ALIGNMENT ASSEMBLY ..........................................................................................................29
6.3 MAIN BODY ASSEMBLY...........................................................................................................29
6.4 TOOL HEAD ASSEMBLY ..........................................................................................................29
6.5 AIR MOTOR AND PNEUMATIC ASSEMBLY MAINTENANCE.............................................................30
7STORAGE...................................................................................................................................31
7.1 SHORT-TERM STORAGE.........................................................................................................31
7.2 LONG-TERM STORAGE...........................................................................................................31
7.3 SHIPPING 31
APPENDIX A SPARE PARTS ..................................................................................................33
APPENDIX B EXPLODED VIEWS AND PARTS......................................................................35
APPENDIX A MSDS .................................................................................................................51

P/N 36668, Rev. 4 Page G
LIST OF FIGURES
FIGURE 1. CLIMAX MODEL FF5000 PORTABLE FLANGE FACER .......................................................................................................7
FIGURE 2. P/N 59246 PNEUMATIC SCHEMATIC .........................................................................................................................9
FIGURE 3. CHUCKS AND JAWS............................................................................................................................................... 12
FIGURE 4. MOUNTING INTERFACE PLATE ................................................................................................................................ 12
FIGURE 5. LEVELING THE MACHINE ........................................................................................................................................ 13
FIGURE 6. PRECISION LEVEING AND CENTERING THE MACHINE.................................................................................................... 14
FIGURE 7. PNEUMATIC AIR CONTROL VALVE SHUT OFF............................................................................................................... 18
FIGURE 8. SETTING TOOL FEED.............................................................................................................................................. 19
FIGURE 9. CAP SCREW LOCATIONS......................................................................................................................................... 20
FIGURE 10. SET SCREW LOCATIONS ....................................................................................................................................... 20
FIGURE 11. REMOVE CRANK HANDLE ..................................................................................................................................... 21

Page H FF5000 Operating Manual
LIST OF TABLES
TABLE 1. RISK ASSESSMENT CHECKLIST BEFORE SET-UP.................................................................................................................3
TABLE 2. RISK ASSESSMENT CHECKLIST AFTER SET-UP ...................................................................................................................4
TABLE 3. RECOMMENDED LUBRICANTS .................................................................................................................................. 29
TABLE 4. SPARE PARTS LIST .................................................................................................................................................. 33
TABLE 5. TOOL KIT –P/N 29116 ......................................................................................................................................... 35