Climax H&S TOOL SPEED FACER ODF30 User manual

SPEED
FACER
ODF SPEED FACER
OPERATING MANUAL
ORIGINAL INSTRUCTIONS
P/N 102615
May 2022
Revision 0
OD40 MODEL SHOWN

P/N 102615, Rev. 0 Page A
©2022 CLIMAX or its subsidiaries.
All rights reserved.
Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted, disseminated,
downloaded, or stored in any storage medium, without the express prior written consent of CLIMAX. CLIMAX hereby
grants permission to download a single copy of this manual and of any revision hereto onto an electronic storage
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that any unauthorized commercial distribution of this manual or any revision hereto is prohibited.
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For comments or questions about this manual or other CLIMAX documentation, please e-mail
[email protected].
For comments or questions about CLIMAX products or services, please call CLIMAX or e-mail [email protected]. For
quick and accurate service, please provide your representative with the following:
•Yourname
• Shipping address
• Telephone number
• Machine model
• Serial number (if applicable)
•Dateofpurchase
CLIMAX World Headquarters
2712 East 2nd Street
Newberg, Oregon 97132 USA
Telephone (worldwide): [phone]
Toll-free (North America): 1-800-333-8311
Fax: [phone]
CLIMAX | H&S Tool World Headquarters
715 Weber Dr.
Wadsworth, OH 44281 USA
Telephone: [phone]
Fax: [phone]
hstool.com
CLIMAX | H&S Tool (UK Headquarters)
Unit 3 Martel Court
S. Park Business Park
Stockport SK1 2AF, UK
Telephone: [phone]
CLIMAX | H&S Tool (European Headquar-
ters)
Am Langen Graben 8
52353 Düren, Germany
Telephone: [phone]
E-mail: [email protected]
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ters)
316 Tanglin Road #02-01
Singapore 247978
Telephone: [phone]
Fax: [phone]
CLIMAX | H&S Tool (Middle East Headquar-
ters)
Warehouse #5, Plot: 369 272
Um Sequim Road
Al Quoz 4
PO Box 414 084
Dubai, UAE
Telephone: [phone]

Page B ODF Speed Facer Operating Manual
CLIMAX GLOBAL LOCATIONS

P/N 102615, Rev. 0 Page C
CE DOCUMENTATION

Page D ODF Speed Facer Operating Manual
CE DOCUMENTATION

P/N 102615, Rev. 0 Page E
LIMITED WARRANTY
Climax Portable Machine Tools, Inc. (hereafter referred to as “Climax”) warrants that all new machines are free
from defects in materials and workmanship. This warranty is available to the original purchaser for a period of one
year after delivery. If the original purchaser finds any defect in materials or workmanship within the warranty
period, the original purchaser should contact its factory representative and return the entire machine, shipping pre-
paid, to the factory. Climax will, at its option, either repair or replace the defective machine at no charge and will
return the machine with shipping prepaid.
Climax warrants that all parts are free from defects in materials and workmanship, and that all labor has been per-
formed properly. This warranty is available to the customer purchasing parts or labor for a period of 90 days after
delivery of the part or repaired machine or 180 days on used machines and components. If the customer purchasing
parts or labor finds any defect in materials or workmanship within the warranty period, the purchaser should con-
tact its factory representative and return the part or repaired machine, shipping prepaid, to the factory. Climax
will, at its option, either repair or replace the defective part and/ or correct any defect in the labor performed,
both at no charge, and return the part or repaired machine shipping prepaid.
These warranties do not apply to the following:
• Damage after the date of shipment not caused by defects in materials or workmanship
• Damage caused by improper or inadequate machine maintenance
• Damage caused by unauthorized machine modification or repair
• Damage caused by machine abuse
• Damage caused by using the machine beyond its rated capacity
All other warranties, express or implied, including without limitation the warranties of merchantability and fitness
for a particular purpose are disclaimed and excluded.
Terms of sale
Be sure to review the terms of sale which appear on the reverse side of your invoice. These terms control and limit
your rights with respect to the goods purchased from Climax.
About this manual
Climax provides the contents of this manual in good faith as a guideline to the operator. Climax cannot guarantee
that the information contained in this manual is correct for applications other than the application described in this
manual. Product specifications are subject to change without notice.

Page F ODF Speed Facer Operating Manual
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P/N 102615, Rev. 0 Page i
TABLE OF CONTENTS
CHAPTER/SECTION PAGE
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 HOW TO USE THIS MANUAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 SAFETY ALERTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 GENERAL SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.4 MACHINE-SPECIFIC SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.5 RISK ASSESSMENT AND HAZARD MITIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.6 RISK ASSESSMENT CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.7 LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.7.1 Label identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 FEATURES AND COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.1 Pneumatic motor controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.2 Hydraulic motor controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3 DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.4 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.5 ITEMS REQUIRED BUT NOT SUPPLIED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3 SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.1 RECEIPT AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.2 LIFTING AND RIGGING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3 INSTALLATION HAZARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.3.1 Horizontal mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.3.2 Vertical mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.3.3 Overhead mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.4 MACHINE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.4.1 Chuck feet extensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.4.2 Chuck foot spacers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.4.3 Centering and leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.4.4 Installing the cutting bit or insert holder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.4.5 Installing the offset tool holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.4.6 Rotating the tool head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.4.7 Adjusting the feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.4.8 Installing the drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.4.9 Connecting the Air Caddy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.4.10 Installing the hydraulic motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.4.11 Connecting the HPU (hydraulic power unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Page ii ODF Speed Facer Operating Manual
TABLE OF CONTENTS (CONTINUED)
CHAPTER/SECTION PAGE
4 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
4.1 PRE-OPERATION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.2 OPERATION MODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.2.1 Configuring for flange facing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.2.2 Configuring for a counterbore. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.2.3 Configuring for the backfacing attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.3.1 Starting the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.3.2 Stopping the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.3.3 Adjusting the machine settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
5.1 MAINTENANCE CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.2 APPROVED LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.3 MAINTENANCE TASKS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.3.1 Checking the Air Caddy oil reservoir and particulate filter trap. . . . . . . . . . . . . . . . . . . . . . . . 46
5.3.2 Checking the Air Caddy drop-out circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.3.3 Testing the emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.3.4 Dovetail ways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.3.5 Lubricating the roller bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.3.6 Belt adjustment and replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.3.7 Guard installation and removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.3.8 Roller adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.3.9 Trip cable replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.4 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.4.1 The machine isn’t turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.4.2 The machine isn’t feeding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.4.3 The machine is performing poorly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.4.4 The machine isn’t cutting flat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6 STORAGE AND SHIPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
6.1 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.1.1 Short-term storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.1.2 Long-term storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.1.3 Storing the ODF80 and larger models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.2 SHIPPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.3 DECOMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
APPENDIX A ASSEMBLY DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

P/N 102615, Rev. 0 Page iii
TABLE OF CONTENTS (CONTINUED)
CHAPTER/SECTION PAGE
APPENDIX B SDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

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P/N 102615, Rev. 0 Page v
LIST OF FIGURES
FIGURE PAGE
2-1 Extension feet installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-2 Typical Speed Facer components (model ODF40 shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2-3 PCU components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2-4 ODF30 Speed Facer dimensions (P/N 88930) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2-5 ODF40 Speed Facer dimensions (P/N 86870) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2-6 ODF50 Speed Facer dimensions (P/N 86980) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2-7 ODF60 Speed Facer Dimensions (P/N 86990). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2-8 ODF70 Speed Facer Dimensions (P/N 87000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2-9 ODF80 Speed Facer dimensions (P/N 94770) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2-10 ODF90 Speed Facer dimensions (P/N 94780) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2-11 ODF100 Speed Facer dimensions (P/N 94790) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2-12 ODF110 Speed Facer Dimensions (P/N 93050). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2-13 ODF120 Speed Facer Dimensions (P/N 7639-S1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3-1 Lifting points (ODF40 machine shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3-2 Vertical hazard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3-3 Mounting arrangements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3-4 Alternate mounting holes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3-5 Bolt and hole locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3-6 Leveling foot components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3-7 Chuck foot spacers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3-8 Dial indicator mounted for leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3-9 Location of swivel clamping screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3-10 .50” tool adapter installed (P/N 89175) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-11 Offset tool holder (P/N 89203). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-12 Feed tripper location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3-13 Feed adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3-14 Installed air motor drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3-15 Installed hydraulic motor drive (bottom side). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4-1 Standard configuration (ODF80 shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4-2 Gib lock screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4-3 Backfacing configuration (ODF80 shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4-4 Relocated motor and brace location (ODF80 shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4-5 Repositioned backfacing components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4-6 Air caddy controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4-7 Feed adjustment screw and feed direction knob. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5-1 Grease fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5-2 Box wrench over screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5-3 Punches used for guard installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5-4 Initial roller bearing locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5-5 Adjusting and tightening of the bushings and cap screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5-6 Checking for play between the track ring and the stationary ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5-7 Location of M4 screw (left); cable end under M4 screw and jam nut with adjusting bolt (right) . . . . . . 49
5-8 Barrel end of cable removal (left); Cable and housing cutters (right) . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5-9 Barrel end of cable with spring, ferrule installed on cable housing (left); cable installed in actuator housing

Page vi ODF Speed Facer Operating Manual
LIST OF FIGURES (CONTINUED)
FIGURE PAGE
(right) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5-10 90° elbow, adjusting nut and jam nut (left); cable end shown at trimming location (right). . . . . . . . . . 50
5-11 Solder-treated cable end (left); cable end secured under the M4 screw (right). . . . . . . . . . . . . . . . . . 51
6-1 Alignment arrow (ODF80 shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6-2 Outside screw locations (ODF80 shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6-3 Hoist ring, strap attachment point, and inner ring supports (ODF80 shown). . . . . . . . . . . . . . . . . . . . . 54
6-4 ODF30 Shipping container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6-5 ODF40 Shipping container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6-6 ODF50 Shipping container. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6-7 ODF60 Shipping container. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6-8 ODF70 Shipping container. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6-9 Typical incline Speed Facer shipping frame (ODF80 shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
A-1 ODF30 Speed Facer assembly (P/N 88930) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
A-2 ODF30 Speed Facer assembly labels assembly (P/N 88930) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
A-3 ODF30 Speed Facer assembly parts list (P/N 88930) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
A-4 ODF40 Speed Facer assembly (P/N 86870) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
A-5 ODF40 Speed Facer labels assembly (P/N 86870) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
A-6 ODF40 Speed Facer parts list (P/N 86870) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
A-7 ODF50 Speed Facer assembly (P/N 86980) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
A-8 ODF50 Speed Facer labels assembly (P/N 86980) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
A-9 ODF50 Speed Facer parts list (P/N 86980) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
A-10 ODF60 Speed Facer assembly (P/N 86990) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
A-11 ODF60 Speed Facer label locations (P/N 86990). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
A-12 ODF60 Speed Facer parts list (P/N 86990) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
A-13 ODF70 Speed Facer assembly (P/N 87000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
A-14 ODF70 Speed Facer label locations (P/N 87000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
A-15 ODF70 Speed Facer parts list (P/N 87000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
A-16 ODF80 Speed Facer assembly 1 (P/N 94770) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
A-17 ODF80 Speed Facer label locations (P/N 94770). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
A-18 ODF80 Speed Facer assembly parts list (P/N 94770) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
A-19 ODF90 Speed Facer assembly 1 (P/N 94780) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
A-20 ODF90 Speed Facer label locations (P/N 94780). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
A-21 ODF90 Speed Facer assembly parts list (P/N 94780) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
A-22 ODF100 Speed Facer assembly 1 (P/N 94790) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
A-23 ODF100 Speed Facer label locations (P/N 94790). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
A-24 ODF100 Speed Facer assembly parts list (P/N 94790) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
A-25 ODF110 Speed Facer assembly 1 (P/N 7639-S2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
A-26 ODF110 Speed Facer label locations (P/N 7639-S2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
A-27 ODF110 Speed Facer assembly parts list (P/N 7639-S2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
A-28 ODF120 Speed Facer assembly (P/N 7639-S1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
A-29 ODF120 Speed Facer label locations (P/N 89210). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
A-30 ODF120 Speed Facer assembly parts list (P/N 89210) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
A-31 Slide tool holder assembly (P/N 89210) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
A-32 Slide tool holder parts list (P/N 89210) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
A-33 Pneumatic conditioning unit assembly (P/N 101920) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

P/N 102615, Rev. 0 Page vii
LIST OF FIGURES (CONTINUED)
FIGURE PAGE
A-34 Pneumatic conditioning unit assembly parts list (P/N 101920) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
A-35 Pneumatic conditioning unit assembly parts list and schematic (P/N 101920). . . . . . . . . . . . . . . . . . 95
A-36 Jacking foot leveling assembly (P/N 86880). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
A-37 Radial axis assembly (P/N 86890) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
A-38 Radial axis assembly parts list (P/N 86890) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
A-39 Pull cable feedbox assembly (P/N 86900) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
A-40 Feed actuator in the pull cable feedbox assembly (P/N 86900) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
A-41 Feed tripper assembly (P/N 86910) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
A-42 ODF50–ODF120 models only: Non-leveling jacking foot assembly (P/N 86970). . . . . . . . . . . . . . . 102
A-43 Extension foot assembly (P/N 87164). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
A-44 Pneumatic drive motor assembly (P/N 86989) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
A-45 Hydraulic drive motor assembly (P/N 91110) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
A-46 Backfacing attachment assembly (P/N 87310). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
A-47 Backfacing accessory assembly (P/N 92140). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
A-48 Cable protection components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
A-49 Tool kit (P/N 78530) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

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P/N 102615, Rev. 0 Page vii
LIST OF TABLES
TABLE PAGE
1-1 Sound levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Risk assessment checklist before set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-3 Risk assessment checklist after set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-4 Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2-1 Speed Facer OD ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2-2 Speed Facer components identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2-3 PCU controls identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2-4 Small Speedfacer model specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-5 Large Speedfacer model specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-6 ODF30 Speed Facer sub-component mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2-7 ODF40 Speed Facer sub-component mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2-8 ODF50 Speed Facer sub-component mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2-9 ODF60 Speed Facer Sub-component mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2-10 ODF70 Speed Facer Sub-component mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2-11 ODF80 Speed Facer Sub-component mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2-12 ODF90 Speed Facer Sub-component mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2-13 ODF100 Speed Facer Sub-component mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2-14 ODF110 Speed Facer Sub-component mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2-15 ODF120 Speed Facer Sub-component mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3-1 ODF30 Speed Facer mounting feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3-2 ODF40 Speed Facer mounting feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3-3 ODF50 Speed Facer mounting feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3-4 ODF60 Speed Facer mounting feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3-5 ODF70 Speed Facermounting feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3-6 ODF80 Speed Facer mounting feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3-7 ODF90 Speed Facer mounting feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3-8 ODF100 Speed Facer mounting feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3-9 ODF110 Speed Facer mounting feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3-10 ODF120 Speed Facer mounting feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3-11 Speed Facer OD ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5-1 Maintenance intervals and tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5-2 Approved lubricants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

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P/N 102615, Rev. 0 Page 1
1 INTRODUCTION
IN THIS CHAPTER:
1.1 HOW TO USE THIS MANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1.2 SAFETY ALERTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1.3 GENERAL SAFETY PRECAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1.4 MACHINE-SPECIFIC SAFETY PRECAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
1.5 RISK ASSESSMENT AND HAZARD MITIGATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
1.6 RISK ASSESSMENT CHECKLIST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
1.7 LABELS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.7.1 LABEL IDENTIFICATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.1 HOW TO USE THIS MANUAL
This manual describes information necessary for the
setup, operation, maintenance, storage, shipping, and
decommissioning of the ODF Speed Facer.
The first page of each chapter includes a summary of
the chapter contents to help you locate specific infor-
mation. The appendices contain supplemental product
information to aid in setup, operation, and maintenance
tasks.
Read this entire manual to familiarize yourself with the
ODF Speed Facer before attempting to set it up or oper-
ate it.
1.2 SAFETY ALERTS
Pay careful attention to the safety alerts printed
throughout this manual. Safety alerts will call your
attention to specific hazardous situations that may be
encountered when operating this machine.
Examples of safety alerts used in this manual are
defined here1:
DANGER
indicates a hazardous situation which, if not
avoided, WILL result in death or severe injury.
WARNING
indicates a hazardous situation which, if not
avoided, COULD result in death or severe injury.
CAUTION
indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE
indicates a hazardous situation which, if not
avoided, could result in property damage,
equipment failure, or undesired work results.
1.3 GENERAL SAFETY PRECAUTIONS
H&S leads the way in promoting the safe use of portable
machine tools. Safety is a joint effort. You, the end
user, must do your part by being aware of your work
environment and closely following the operating proce-
dures and safety precautions contained in this manual,
as well as your employer’s safety guidelines.
1. For more information on safety alerts, refer to ANSI/NEMA
Z535.6-2011, Product safety Information in Product Manuals, Instruc-
tions, and Other Collateral Materials.

Page 2 ODF Speed Facer Operating Manual
Observe the following safety precautions when operat-
ing or working around the machine.
Training – Before operating this or any machine
tool, you should receive instruction from a qual-
ified trainer. Contact H&S for machine-specific
training information.
Risk assessment – Working with and around this
machine poses risks to your safety. You, the end
user, are responsible for conducting a risk
assessment of each job site before setting up
and operating this machine.
Intended use – Use this machine in accordance with
the instructions and precautions in this manual.
Do not use this machine for any purpose other
than its intended use as described in this man-
ual.
Personal protective equipment – Always wear
appropriate personal protective gear when
operating this or any other machine tool.
Flame-resistant clothing with long sleeves and
legs is recommended when operating the
machine. Hot chips from the workpiece may
burn or cut bare skin.
Work area – Keep the work area around the
machine clear of clutter. Restrain cords and
hoses connected to the machine. Keep other
cords and hoses away from the work area.
Lifting – Many H&S machine components are very
heavy. Whenever possible, lift the machine or
its components using proper hoisting equipment
and rigging. Always use designated lifting points
on the machine. Follow lifting instructions in
the setup procedures of this manual.
Lock-out/tag-out – Lock-out and tag-out the
machine before performing maintenance.
Moving parts – H&S machines have numerous
exposed moving parts and interfaces that can
cause severe impact, pinching, cutting, and
other injuries. Except for stationary operating
controls, avoid contact with moving parts by
hands or tools during machine operation.
Remove gloves and secure hair, clothing, jew-
elry, and pocket items to prevent them from
becoming entangled in moving parts.
Sharp edges – Cutting tools and workpieces have
sharp edges that can easily cut skin. Wear pro-
tective gloves and exercise caution when han-
dling a cutting tool or workpiece.
Hot surfaces – During operation, motors, pumps,
HPUs, and cutting tools can generate enough
heat to cause severe burns. Pay attention to hot
surface labels, and avoid contact with bare skin
until the machine has cooled.
1.4 MACHINE-SPECIFIC SAFETY PRECAUTIONS
Eye hazard – This machine produces metal chips
during operation. Always wear eye protection
when operating the machine.
Hazardous environments – Do not operate the
machine in environments where potentially
explosive materials, toxic chemicals, or radia-
tion may be present.
Sound level – This machine produces potentially
harmful sound levels. Hearing protection is
required when operating this machine or work-
ing around it. During testing, the machine pro-
duced the sound levels1listed in Table 1-1.
1. Machine sound testing was conducted in accordance with Euro-
pean Harmonized Standards EN ISO 3744:2010 and EN 11201:2010.
TABLE 1-1. SOUND LEVELS
SPneumatic Motor
Sound power 102.3 dBA
Operator sound pressure 87.6 dBA
Bystander sound pressure 85 dBA
Hydraulic Motor
Sound power 85 dBA
Operator sound pressure 85 dBA
Bystander sound pressure 85 dBA