Climax FF7200 User manual

PN: 59129 March 2019 Revision 9
FF7200 Flange Facer Machine
OPERATING MANUAL
This manual is available in electronic format as P/N 59129
Original Instructions
Serial Number Range: 11017900 –15121870

P/N 59129, Rev. 9 Page A
©2019 CLIMAX or its subsidiaries.
All rights reserved.
Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted,
disseminated, downloaded, or stored in any storage medium, without the express prior written consent of
CLIMAX. CLIMAX hereby grants permission to download a single copy of this manual and of any revision
hereto onto an electronic storage medium to be viewed and to print one copy of this manual or any revision
hereto, pro- vided that such electronic or printed copy of this manual or revision must contain the complete
text of this copyright notice and provided further that any unauthorized commercial distribution of this
manual or any revision hereto is prohibited.
At CLIMAX, we value your opinion.
For comments or questions about this manual or other CLIMAX documentation, please e-mail
[email protected].
For comments or questions about CLIMAX products or services, please call CLIMAX or e-mail
[email protected]. For quick and accurate service, please provide your representative with the following:
•Your name
•Shipping address
•Telephone number
•Machine model
•Serial number (if applicable)
•Date of purchase
CLIMAX World Headquarters
2712 East 2nd Street Newberg, Oregon 97132
USA
Telephone (worldwide): [phone]
Toll-free (North America): 1-800-333-8311
Fax: [phone]
H&S Tool World Headquarters
715 Weber Dr.
Wadsworth, OH 44281 USA
Telephone: [phone]
Fax: [phone]
hstool.com
CLIMAX | H&S Tool (UK Headquarters)
Unit 7 Castlehill Industrial Estate Bredbury
Industrial Park Horsfield Way
Stockport SK6 2SU, UK Telephone: +44 (0) 161-
406-1720
CLIMAX | H&S Tool (European Headquarters)
Am Langen
Graben 8 52353
Düren, Germany
Telephone: [phone]
E-mail: [email protected]
CLIMAX | H&S Tool (Asia Pacific Head-
quarters)
316 Tanglin Road #02-01
Singapore 247978
Telephone: [phone]
Fax: [phone]
CLIMAX | H&S Tool (Middle East
Headquarters)
Warehouse #5, Plot:
369 272 Um Sequim
Road
Al Quoz 4
PO Box 414 084
Dubai, UAE
Telephone: [phone]

Page B FF7200 Operating Manual
CLIMAX WORLDWIDE LOCATIONS

P/N 59129, Rev. 9 Page C
CE

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P/N 59129, Rev. 9 Page E
TABLE OF CONTENTS
Introduction...................................................................................................................................................1
Labeling Guidelines ........................................................................................................................................3
Risk Assessment and Hazard Mitigation .........................................................................................................4
Risk Assessment Checklist ..............................................................................................................................5
Labels ............................................................................................................................................................6
Limited Warranty...........................................................................................................................................7
General Information ......................................................................................................................................8
Standard Components ...................................................................................................................................9
Dimensions and Clearance .............................................................................................................................12
Setup .............................................................................................................................................................13
Surface mount (optional equipment) .............................................................................................................28
Back face attachment setup (optional equipment) .........................................................................................31
OD mount (optional equipment) ....................................................................................................................36
Grinding attachment (optional equipment)....................................................................................................44
Milling attachment (optional equipment) ......................................................................................................46
Operation ......................................................................................................................................................53
Maintenance..................................................................................................................................................60
Storage ..........................................................................................................................................................61
Spare Parts.....................................................................................................................................................62
Specifications.................................................................................................................................................64
Exploded Views and Parts ..............................................................................................................................65
SDS ................................................................................................................................................................97

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P/N 59129, Rev. 9 Page 1
Introduction
About this Manual
CLIMAX machines are highly configurable with many options and accessories. This manual
covers the use and operation of all of those possible options. The machine configuration
purchased by a customer may not contain all of the options and accessories in this manual. If
a specific machine application requires additional options or accessories, please contact
CLIMAX for assistance in obtaining the needed components.
This manual describes the operation and maintenance of your flange facer. The machine is
designed for facing, beveling and grooving operations. All parts meet CLIMAX’s strict quality
standards. For maximum safety and performance, you must read the entire manual before
operating the machine.
Safety Guidelines
The primary safety challenge for most on-site maintenance is that repairs are often done under
difficult conditions.
CLIMAX leads the way in promoting the safe use of portable machine tools. Safety is a joint
effort. As the operator of this machine, you are expected to do your part by closely examining
the job site and following the operating procedures outlined in this manual, your own company
rules, and local regulations.
Observe the following safety precautions when operating or working around the machine.
Training –Before operating this or any machine tool, you should receive instruction from a
qualified trainer. Contact CLIMAX for machine-specific training information.
Risk assessment –Working with and around this machine poses risks to your safety. You,
the end user, are responsible for conducting a risk assessment of each job site before
setting up and operating this machine.
Intended use –Use this machine in accordance with the instructions and precautions in
this manual. Do not use this machine for any purpose other than its intended use as
described in this manual.
Personal protective equipment –Always wear the appropriate personal protective gear
when operating this or any other machine tool. Eye and ear protection are required
when operating or working around the machine. Flame-resistant clothing with long
sleeves and legs is recommended when operating the machine, as hot flying chips from
the workpiece may burn or cut bare skin.
Work area –Keep the work area around the machine clear of clutter. Keep all cords and
hoses away from the work area when operating the machine.
Lifting –Many CLIMAX machine components are very heavy. Whenever possible, lift the
machine or its components using proper hoisting equipment and rigging. Always use
designated lifting points on the machine. Follow all lifting instructions in the setup
procedures of this manual.
Lock out/tag out –Lock out and tag out the machine before doing maintenance.

Page 2 FF7200 Operating Manual
Moving parts –CLIMAX machines have numerous exposed moving parts and interfaces
that can cause severe impact, pinching, cutting, and other injuries. Except for operating
controls, avoid contact with moving parts by hands or tools during machine operation.
Secure hair, clothing, jewelry, and pocket items to prevent them from becoming
entangled in moving parts.
Sharp edges –Cutting tools and workpieces have sharp edges that can easily cut skin.
Wear protective gloves and exercise caution when handling a cutting tool or workpiece.
Hot surfaces –During operation, motors, some housings, and cutting tools can generate
enough heat to cause severe burns. Pay attention to hot surface labels. Avoid contact
with bare skin until the machine has cooled.
Eye protection is required.
Hearing protection is required.
The maximum temperature data (taken after 35 minutes of operating the machine in a continuous
cut) is 129o F (54o C).