Cloos QINEO GL 222 DC User manual

operating instructions /
spare parts
GL 222 DC
Portable Inverter

2
Carl Cloos Schweisstechnik GmbH
Industriestrasse
35708 Haiger
Germany
Telefon [phone]
Telefax (0 27 73) 85-275
E-Mail: [email protected]
Internet: http://www.cloos.de
RW - FP - Rev.0
03.06.15
Keep for further use.

3
CARL CLOOS Schweißtechnik GmbH
Industriestrasse
D-35708 Haiger
Tel.[phone]
Fax.[phone]
mail: [email protected]
www.cloos.de
Document: QIGL222DC Month/Year 10/12
EC-Declaration of Conformity
in accordance with EC Directives 2006/95/EG (low voltage) and 2004/108/EG (EMV)
Designation of machine des Gerätes: TIG welding machine
Type: QINEO GL 222 DC
Serial number: see type plate (on the rear of the machine)
The following EC Directives have been applied:
- EC Low voltage directives (2006/95/EG)
- EC Directives on Electromagnetic compatibility (2004/108/EG)
- EC Directives RoHS (2002/95/EG)
The following harmonised standards have been applied:
- EN 60974-1: Arc welding equipment
Part 1: Welding power sources
- EN 60974-3 Arc welding equipment
Part 3: Arc striking and stabilizing devices
- EN 60974-10: Arc welding equipment
Part 10: Electromagnetic compatibility (EMC) requirements
Manufacturer's signature: Dipl.-Kfm. Ralf Pulverich
Information on the signatory: Managing Director
We herewith certify that the welding machine mentioned below has been developed, designed and
manufactured in accordance with the EC Directives and brought on the market.
Any significant modifications or extensions on the machine which are not carried out by the above

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1INTRODUCTION.....................................................................4
2FRONT PANEL.......................................................................4
3REAR PANEL.........................................................................5
4INSTALLATION......................................................................5
4.1 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK.5
4.2 PREPARING FOR MMA WELDING........................................5
4.3 PREPARING FOR TIG WELDING..........................................6
5USER INTERFACE.................................................................8
6UNIT POWER-UP ...................................................................9
7RESET (LOAD FACTORY SETTINGS)..................................9
7.1 PARTIAL RESET.....................................................................9
7.2 TOTAL RESET......................................................................10
8SET-UP (INITIAL SET-UP OF THE WELDING POWER
SOURCE)..............................................................................10
8.1 TORCH LOADING.................................................................12
9ALARMS MANAGEMENT....................................................12
THERMAL ALARM!..........................................................................12
COOLING DEVICE ALARM..............................................................12
10 WELDING PARAMETERS ...................................................13
Welding current.................................................................................13
Max welding current..........................................................................13
Hot-start............................................................................................13
Arc-force ...........................................................................................13
VRD ..................................................................................................13
Long arc voltage ...............................................................................13
Remote control..................................................................................13
Dynamic arc......................................................................................13
Second current Bi-level.....................................................................13
Base current......................................................................................13
Peak time..........................................................................................14
Base time..........................................................................................14
Pulse frequency................................................................................14
Slope down.......................................................................................14
Final current......................................................................................14
Post-gas............................................................................................14
Pre-gas .............................................................................................14
Start current......................................................................................14
Slope up............................................................................................14
Spot TIG time....................................................................................14
HF arc start.......................................................................................14
Minimum pedal current .....................................................................14
Q-start...............................................................................................14
Multi-tack...........................................................................................14
10.1 PARAMETERS ACTIVATION...............................................15
11 WELDING SETTINGS...........................................................16
11.1 ELECTRODE WELDING (MMA)...........................................16
11.1.1 MMA PARAMETERS SETTING (1ST LEVEL).................................16
11.1.2 MMA PARAMETERS SETTING (2ND LEVEL)................................16
11.1.3 MMA SPECIAL FUNCTIONS...........................................................16
11.2 DC TIG WELDING.................................................................17
11.2.1 DC TIG PARAMETERS SETTING (1ST LEVEL).............................17
11.2.2 DC TIG PARAMETERS SETTING (2ND LEVEL)............................17
11.2.3 DC TIG SPECIAL FUNCTIONS MENU............................................18
12 JOBS MANAGEMENT..........................................................19
12.1 SAVING A JOB......................................................................19
12.2 LOADING A USER JOB OF FACTORY SET JOB................19
12.3 DELETING A JOB.................................................................19
13 TORCH TRIGGER MODES..................................................20
13.1 2T LIFT-ARC WELDING .......................................................20
13.2 2T HF WELDING...................................................................20
13.3 4T LIFT-ARC WELDING .......................................................20
13.4 4T HF WELDING...................................................................21
13.5 BI-LEVEL LIFT WELDING.....................................................21
13.6 BI-LEVEL HF WELDING.......................................................21
13.7 2T SPOT WELDING..............................................................21
13.8 2T SPOT HF WELDING........................................................22
13.9 PILOT ARC WELDING..........................................................22
14 TECHNICAL DATA...............................................................23
15 SPARE PARTS.....................................................................24
16 ELECTRICAL DIAGRAM.....................................................26
16.1 GL 222 DC............................................................................26
16.2 TORCH CONNECTOR.........................................................27
16.3 REMOTE CONTROLLER CONNECTOR.............................27

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1INTRODUCTION
IMPORTANT!
This handbook must be consigned to the user prior to
installation and commissioning of the unit.
Read the "General prescriptions for use" handbook supplied
separately from this handbook before installing and
commissioning the unit.
The meaning of the symbols in this manual and the associated
precautionary information are given in the "General
prescriptions for use”.
If the "General prescriptions for use" are not present, it is
mandatory to request a replacement copy from the manufacturer
or from your dealer.
Retain these documents for future consultation.
KEY
This symbol identifies an action that occurs automatically as a
result of a previous action.
This symbol identifies additional information or a reference to
a different section of the manual containing the associated
information.
§ This symbol identifies a reference to a chapter of the manual.
This symbol accompanies important information concerning
the execution of the relevant operations.
GL 222 DC is an inverter-based welding power source complete with
all the functions required for DC TIG and MMA welding with excellent
arc characteristics.
The solidity of the components of this unit makes it a reliable working
companion for workshop and outdoor applications.
This unit is ideal for maintenance, food industry, hydraulics, oil
pipelines and chemical plants.
The parameters preset in the DC TIG pulsed synergic curve simplify
welding by regulation exclusively of the current.
The current is adjustable also from the Up-Down torch.
The simply and intuitive interface allows high precision adjustments
with 50 storable programs.
The wide range of adjustable pulsed frequency in combination with
the complementary parameters (base current and duty cycle) makes it
possible to weld in slow and fast pulsed mode.
The welding modes and procedures available are those indicated in
the table.
MODE
PROCEDURE
MMA
TIG
CONTINUOUS
+
2T SPOT
+ +
2T SPOT + HF
2 STEP LIFT-ARC (2T)
TIG PULSED
+
2 STEP + HF (2T HF)
4 STEP LIFT-ARC (4T)
+
4 STEP + HF (4T HF)
SYNERGIC
TIG
4 STEP BI-LEVEL (4T B-LEVEL)
+
4 STEP BI-LEVEL + HF (4T B-LEVEL
HF)
Accessories that can be connected to the unit:
−manual remote controller for remote adjustment of the welding
current.
−foot-pedal remote controller for TIG torch arc striking and remote
adjustment of welding current.
−UP/DOWN torch or torch with potentiometer.
−liquid cooler for TIG torches.
2FRONT PANEL
1 4 3 2
1: Negative pole welding socket.
2: Positive pole welding socket.
3: Connector for logic signals of TIG torch.
4: Connector for gas feed hose:
power source torch

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3REAR PANEL
2 3 1
4 5
1: Welding power source ON/OFF switch.
2: Remote controller connector.
3: Connector for gas feed hose:
cylinder power source
4: Power cable.
Total length
(including internal part)
2,5 m
Number and cross section ofwires
3 x 2,5 mm2
Type of plug supplied
Schuko
5: Cooler power feeding connector.
Voltage
230 V~
Current output
1.35 A
IP protection rating
IP20 (cap open)
IP66 (cap closed)
WARNING!
High voltage!
If the socket is not connected to any devices always close the cap:
presence of hazardous voltage levels!
4INSTALLATION
WARNING!
Lifting and positioning
Read the warnings highlighted by the following symbols in the
“General prescriptions for use”.
4.1 CONNECTIONS TO THE ELECTRICAL MAINS
NETWORK
The characteristics of the mains power supply to which the equipment
shall be connected are given in the section entitled “technical data” on
page 23.
The machine can be connected to motorgenerators provided their
voltage is stabilised.
Connect/disconnect the various devices with the machine switched
off.
4.2 PREPARING FOR MMA WELDING
1. Set the welding power source ON/OFF switch to “O” (unit de-
energized).
2. Plug the power cable plug into a mains socket outlet.
3. Choose the electrode based on the type of material and thickness
of the workpiece to be welded.
4. Insert the electrode in the electrode holder.
5. Connect the electrode holder clamp plug to the following welding
socket: Positive pole welding socket.
6. Connect the earth clamp plug to the following welding socket:
Negative pole welding socket.
7. Connect the earth clamp to the workpiece being processed.
WARNING!
Electric shock hazard!
Read the warnings highlighted by the following symbols in the
“General prescriptions for use”.
8. Set the welding power source ON/OFF switch to “I” (unit
powered).
9.Select the following welding mode on the user interface: MMA
10. Set the required welding parameter values on the user interface.
When the remote controller [RC] is connected and the relative
locking screw is tightened, welding current can be adjusted using
the remote controller.
The system is ready to start welding.

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4.3 PREPARING FOR TIG WELDING
Installation with cooling unit
1. Set the welding power source ON/OFF switch to “O” (unit de-
energized).
2. Remove the screws from the power source cabinet.
3. Loosen the screws of the upper brackets of the cooler and open
out the brackets slightly.
4. Place the power source on top of the cooler.
5. Secure the cooler brackets to the power source using the
previously removed screws.
6. Connect the plug of the cooler power cable to the cooler power
socket on the rear panel of the welding power source.
7. Set the cooler ON/OFF switch to “I” (unit powered).
8. Plug the power cable plug into a mains socket outlet.
9. Connect the gas hose from the welding gas cylinder to the rear
gas socket.
10. Open the cylinder gas valve.
11. Connect the gas hose from the welding torch to the front gas
socket.
12. Connect the torch plug to the following welding socket: Negative
pole welding socket.
13. Choose the electrode based on the type of material and thickness
of the workpiece to be welded.
14. Insert the electrode in the TIG torch.
15. Connect the earth clamp to the workpiece being processed.
16. Set the welding power source ON/OFF switch to “I” (unit
powered).
17. Select the following welding mode on the user interface: DC TIG
18. Press the torch trigger with the torch well clear of any metal parts.
This serves to open the gas solenoid valve without striking the
welding arc.
19. Use the flow control valve to adjust the flow of gas as required
while the gas is flowing out.

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20. Set the required welding parameter values on the user interface.
When the remote control pedal is connected and the relative
locking screw is tightened the welding current will vary in relation
to the pressure exerted on the pedal.
The system is ready to start welding.

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5USER INTERFACE
CODE
SYMBOL
DESCRIPTION
L1
Illumination shows that the following function has been activated: Q-START
L2
Illumination shows that the following function has been activated: DYNAMIC ARC
L3
Illumination shows that the following function has been activated: MULTI TACK
L4
This LED illuminates to confirm the presence of power on the output sockets.
L5
This LED illuminates to show an anomaly in the operating conditions.
See “ALARMS MANAGEMENT”(§ 9 page 12).
L6
Illumination shows that the following function has been activated: 2 times Spot procedure
§ 13.7 page 22 / § 13.8 page 22
L7
When this LED illuminates the following parameter can be set: TIG SYNERGIC PULSE
When this is on, it means that the synergic mode is
active and that the operatorcan set just the welding current while the other parameters are
automatically regulated by the machine. The synergy is optimised by angle welding.
L8
Illumination shows that the following function has been activated: High frequency arc strike (HF)
L9
This LED indicates thatthe current reference setting is imposed by the remote controller.
L10
Illumination shows that the following function has been activated: 2 times procedure
§ 13.1 page 20 / § 13.2 page 20
L11
Illumination shows that the following function has been activated: 4 times procedure
§ 13.3 page 20 / § 13.4 page 21
L12
Illumination shows that the following function has been activated: 4 times Bi-level procedure
§ 13.5 page 21 / § 13.6 page 21
L13
This LED illuminates to show that the following welding mode is selected: MMA
L14
This LED illuminates to show that the following welding mode is selected: TIG CONTINUOUS
L15
This LED illuminates to show that the following welding mode is selected: TIG PULSED
D1
Parameters/functions setting: 1st level menu: The displays show the value of the following parameter: WELDING CURRENT
Parameters/functions setting: 2nd level menu: The displays show “L.2“.
Welding: The displays show the value of the following parameter: WELDING CURRENT
D2
Parameters/functions setting: The displays show the selected parameter and its value.
Welding: The displays show the average instantaneous voltage value.
HOLD function: The displays show the average voltage value of the last weld executed.
The "HOLD" value is cleared when a new weld is started, or when any action is performed on the user interface.
S1
DC TIG mode: Press the button to select the parameter to be set. Possible choices:
-Q-START
-DYNAMIC ARC
-MULTI-TACK
S2
Press the button once to open the JOB upload menu.
Hold down the button for 3 seconds to gain access to the JOB save/delete menu.
S3
Press the button once to selectthe parameters of the first level menu.

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CODE
SYMBOL
DESCRIPTION
Hold down the button for 3 seconds to gain access to the second level menu.
Hold down the button at the time of power-on to gain access to the SETUP menu.
S4
DC TIG mode: This button selects the torch trigger procedure.
§ 13 page 20
S5
This button selects the welding mode.
E1
Parameters/functions setting: The encoder provides the facility to alter the selected parameter.
Welding: The encoder allows the welding current to be modified.
6UNIT POWER-UP
Set the welding power source ON/OFF switch to “I” to switch on the unit.
GL 222 DC
Fx.x
The message appears on the following displays: D2
x.x=
software version
First power-up or power-ups following a RESET procedure
The welding power source sets up for welding with the factory presets.
Subsequent power-ups
The welding power source sets up for welding in the latest stable welding configuration that was active at the time of power-off.
7RESET (LOAD FACTORY SETTINGS)
The reset procedure involves complete restoration of the default values, parameters and memory settings set in the factory.
The reset procedure is useful in the following cases:
−Too many changes made to the welding parameters so user finds it difficult to restore defaults.
−Unidentified software problems that prevent the welding power source from functioning correctly.
7.1 PARTIAL RESET
The reset procedure involves restoration of the parameter values and settings, except the following settings:
−settings of the SETUP menu
−saved JOBS
−set language
Set the welding power source ON/OFF switch to “O” to switch the unit off.
S3
S5
Hold down both buttons simultaneously.
Set the welding power source ON/OFF switch to “I” to switch on the unit.
SIMULTANEOUS ACTIONS
RECALL PARTIAL SETUP ?
The message appears on the following displays: D2
Exit without confirmation
Press any button (except S2).
This action will automatically close the menu.
Exit with confirmation
S3
Press the button.
This action will automatically close the menu.
Wait for the memory clear procedure to terminate.

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7.2 TOTAL RESET
The reset procedure involves complete restoration of the default values, parameters and memory settings set in the factory.
All memory locations will be reset and hence all your personal welding settings will be lost!
Set the welding power source ON/OFF switch to “O” to switch the unit off.
S3
S5
Hold down both buttons simultaneously.
Set the welding power source ON/OFF switch to “I” to switch on the unit.
SIMULTANEOUS ACTIONS
RECALL PARTIAL SETUP ?
The message appears on the following displays: D2
E1
Select the following setting with the encoder:
RECALL FACTORY SETUP ?
Exit without confirmation
Press any button (except S2).
This action will automatically close the menu.
Exit with confirmation
S3
Press the button.
MEMORY RESETTING NOW........
The message appears on the following displays: D2
This action will automatically close the menu.
Wait for the memory clear procedure to terminate.
8SET-UP (INITIAL SET-UP OF THE WELDING POWER SOURCE)
Set the welding power source ON/OFF switch to “O” to switch the unit off.
S3
Hold down the button.
Set the welding power source ON/OFF switch to “I” to switch on the unit.
SIMULTANEOUS ACTIONS
SET UP
The message appears for a few seconds on the following displays: D2
SELECT LANGUAGE:
The message appears on the following displays: D2
S3
Use this button to scroll the settings to edit.
E1
Using the encoder, edit the value of the selected setting.
Press any key (except S3) to save the setting and quit the menu.
Tab. 1 - Setup settings
SETTING
MIN
DEFAULT
MAX
SELECT LANGUAGE:
ITALIANO
ENGLISH
FRANÇAIS
DEUTSCH
ESPAÑOL
DUTCH
PORTUGUES
SUOMI
CESKY
POLSKI
DANSK
COOLER ACTIVATION
OFF
AUT
ON
START CURRENT
%
A
A
*1
FINAL CURRENT
%
A
A
*1
CURRENT HF
20 A
SYN
220 A
KIND OF PULSE
SLOW (*2)
SLOW
FAST (*3)
PILOT ARC
OFF
OFF
ON
*1: The value of this parameter can be set as a percentage of the welding current or as an absolute value expressed in Amperes.
*2: This setting enables slow pulsed mode.
*3: This setting enables fast pulsed mode.

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Cooler activation
−ON= The cooler is always running when the power source is switched on. This mode is preferable for heavy duty and automatic welding
procedures.
−OFF= The cooler is always disabled because an air-cooled torch is in use.
−AUT= When the unit is switched on the cooler is switched on for 16 s. During welding procedures the cooler runs constantly. When welding is
terminated the cooler continues to run for 90 s + a number of seconds equivalent to the average current value shown using the HOLD
function.
Current HF
This parameter establishes the current value during HF discharge. The value of this parameter can be set as an absolute value or in SYN.
With SYN setting the HF current value is calculated automatically on the basis of the preset welding current value.
Consequences of a higher value:
−Arc striking is facilitated, even on very dirty workpieces.
−Risk of piercing excessively thin gauge workpieces.
Pilot arc
The function enables the output of a low current between the 1st and 2nd times of the torch trigger to shield the mask in advance and avoid the
risk of blinding flashback caused by the welding current.

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8.1 TORCH LOADING
WARNING!
Make sure the torch in use is correctly sized in relation to the welding current required and for the available and selected cooling type. This
prevents the risk of burns to which the operator is potentially exposed, potential faults, and irreversible damage to the torch and the system.
If a torch is installed or replaced while the unit is running, the circuit of the newly installed must be filled with coolant to avoid the risk of damage
to the torch in the case of high voltage arc strikes without any liquid in the circuit.
Power-up with operation of the cooler set to "ON" or "AUTO" mode
A check is performed automatically of the presence of liquid in the cooling circuit and the cooler is switched on for 15 seconds.
If the coolant circuit is full, the power source sets up in the most recent stable welding configuration.
If the coolant circuit is not full, all functions are inhibited and there will be no output power present.
COOLING DEVICE ALARM
The message appears on the following displays: D2
(any)
Press the button or torch trigger to repeat the checking procedure for an additional 15 seconds.
If the problem persists rectify the cause of the alarm.
Power-up with operation of the cooler set to "OFF"
Operation of the cooler and the cooler alarm are disabled.
Welding is performed without liquid cooling of the torch.
Torch change-over with operation of the cooler set to "ON"
Press and release the torch trigger.
This serves to start the cooler for 15 seconds to fill the torch cooling circuit.
9ALARMS MANAGEMENT
This LED illuminates if an incorrect operating condition occurs.
An alarm message appears on the following display: D2
Tab. 2 - Alarm messages
MESSAGE
MEANING
EVENT
CHECKS
THERMAL
ALARM!
Overheating alarm
Indicates tripping of the welding power
source thermal protection.
Leave the unit running so that the
overheated components cool as rapidly as
possible.
When the unit has cooled, the welding
power source will reset automatically.
All functions disabled.
Exceptions:
-cooling fan.
-cooler (if switched on).
-Make sure that the power required by the
welding process is lower than the maximum
rated power output.
-Check that the operating conditions are in
compliance with the welding power source
data plate specifications.
-Check for the presence of adequate air
circulation around the welding power source.
COOLING
DEVICE
ALARM
Cooler alarm
Indicates insufficient pressure in the torch
liquid cooling circuit.
All functions disabled.
Exceptions:
-cooling fan.
The alarm message persists on the display until the first operation is
performed on the user interface.
Cooler ON: the alarm is signalled as long as the unit alarm is active and
the cooler presence signal persists.
Cooler OFF: the alarm is never signalled, irrespective of the
circumstances.
Cooler AUT: the alarm is signalled at the times in which the unit is
running; the alarm signal occurs as long as the unit presence signal
persists.
-Check that the connection to the cooler is
correct.
-
Check that the O/I switch is set to I and that it
illuminates when the pump is running.
-Check that the cooler is filled with coolant.
-Check that the cooling circuit is liquid tight,
notably the torch hoses and the internal
connections of the cooler.

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10 WELDING PARAMETERS
For a better understanding of the parameter functions described in the table, refer to the following diagram.
(I1) TIG WELDING CURRENT
(I2) BASE CURRENT
(I3) FINAL CURRENT
(I4) STARTING CURRENT
(t1) UP SLOPE TIME
(t2) PEAK TIME
(t3) BASE TIME
(t4) DOWN SLOPE TIME
(1/t2+t3) PULSED CURRENT FREQUENCY
Welding current
Output current value during welding.
Max welding current
Maximum output current value that can be achieved with remote
controller external reference.
Hot-start
This parameter aids electrode melting at the time of arc striking.
Consequences of a higher value:
−Easier arc strike.
−Increased spatter at welding start.
−Increase of strike area.
Consequences of a lower value:
−More difficult arc strike.
−Less spatter at welding start.
−Smaller strike area.
Arc-force
This parameter helps to avoid electrode sticking during welding.
Consequences of a higher value:
−Fluidity during welding.
−Welding arc stability.
−Greater electrode fusion in workpiece.
−More welding spatter.
Consequences of a lower value:
−The arc is extinguished more easily.
−Less welding spatter.
VRD
This parameter reduces the potential across the welding sockets
when welding is not in progress.
The arc strike procedure is as follows:
−Touch the workpiece with the electrode tip.
−Raise the electrode.
Power is released for several seconds.
−Touch the workpiece with the electrode tip.
The welding arc will strike.
Long arc voltage
This parameter inhibits power output when the potential between
electrode and workpiece exceeds the preset threshold level.
Consequences of a higher value:
−The welding arc persits even with a significant distance between
the electrode and the workspiece.
Consequences of a lower value:
−Faster exit from weld.
Remote control
This parameter enables the unit to receive the current reference
signal from a remote control.
Dynamic arc
Welding power remains constant even when the distance between
electrode and workpiece changes.
Consequences of a higher value:
−The welding arc concentration remains unchanged.
−Prevents electrode sticking.
−Thin workpieces may become deformed more easily.
Second current Bi-level
With a rapid press and release (less than 0.5 seconds) of the torch
trigger during welding, the output current value switches to the value
set by means of the “bi-level second current” parameter.
In DC TIG welding, the parameter is useful when welding different
gauge workpieces during the same pass; when moving between
different gauges the output current can be changed simply by
pressing the torch trigger.
In AC TIG welding the parameter is useful to change the heat output
during welding; when the workpiece heats up to the point at which
there is a risk of deformation, the current value (= heat) can be
reduced simply by pressing the torch trigger.
Base current
Pulsed wave minimum current.
Consequences of a higher value:
−Faster creation of weld pool.
−Increase of heat-affected zone.

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Peak time
Time for which the current pulse is at the maximum value.
Consequences of a higher value:
−Greater weld penetration.
−Facility to make deeper cuts.
Consequences of a lower value:
−Reduction of heat-affected zone.
−Difficult to create a weld pool.
Base time
Time during which current output is at the base value.
Consequences of a higher value:
−The filler material is spread more evenly.
−Increase of heat-affected zone.
Pulse frequency
Consequences of a higher value:
−Slower melt speed.
−Reduction of heat-affected zone.
Slope down
Time during which the current changes from the welding value to the
end value by means of a slope.
Final current
During electrode welding the parameter makes it possible to obtain a
uniform deposit of filler material from the start to the end of the
welding process, closing the deposition crater with a current such as
to deposit a final droplet of filler material.
By keeping the torch trigger pressed during the 3rd time, the crater
filler current is maintained thereby ensuring optimal crater filling, until
the POST GAS time is started by releasing the torch trigger (4Th
time).
Post-gas
Time of post gas delivery when the welding arc is extinguished.
Consequences of a higher value:
−More effective pickling (improved appearance of workpiece at the
end of the welding pass).
−Higher gas consumption.
Consequences of a lower value:
−Lower gas consumption.
−Oxidation of electrode tip (more difficult arc strike).
Pre-gas
Time of gas delivery before the arc strike.
Consequences of a higher value:
−This parameter allows a shielded environment to be created,
thereby eliminating contaminants at the start of the welding pass.
Start current
Unit current output value immediately after the arc strike.
Slope up
Time during which the current changes from the starting value to the
welding value by means of a slope.
Spot TIG time
When the torch trigger is pressed the welding arc persists for the time
set in the parameter.
Press the torch trigger again to resume the welding process.
The arc strike procedure is as follows:
Positioning of the torch with the electrode on the workpiece.
Press the torch trigger and keep it pressed.
Lift the torch slightly.
As soon as the electrode is lifted then the HF ignition starts.
The arc ignites for few hundredths of a second (time can be set up).
The result of this is a very precise, not oxidized welding spot without
any plastic deformation of the sheet.
HF arc start
This parameter enables the arc strike in the TIG welding procedure by
means of a high frequency (HF) current discharge.
The parameter prevents the inclusion of impurities at the start of the
weld pass.
This parameter can harm electronic boards when welding is
performed on equipment that incorporates such devices.
Minimum pedal current
Minimum output current value with foot pedal controller external
reference.
The current is set as a percentage with respect to the "maximum foot
pedal current" parameter.
Q-start
This parameter allows the unit to start in synergic pulsed TIG mode
for the preset time interval, before switching automatically to the
welding procedure selected on the interface panel.
The parameter creates a weld pool faster with respect to the standard
starting procedure.
This parameter is useful when spot welding thin gauge sheet.
Multi-tack
This parameter allows thin gauge sheet to be welded without
deformation.
Consequences of a higher value:
−Welding of thinner gauge sheet without deformation.
−Less melting of material, slower welding process.

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10.1 PARAMETERS ACTIVATION
The welding parameters are available in accordance with the selected welding mode and procedure.
Certain parameters are available only after other parameters or functions of the unit have been enabled or set.
The table shows the settings required to enable each parameter.
: always available 1: Available with the user interface reference
active 2: Available with "REMOTE CONTROL"= ON and remote controller connected
3: Available when "HF ARC START" parameter
=ON 4: Not available with "MULTI TACK" active 5: Available with "KIND OF PULSE"= SLOW
6: Available with "KIND OF PULSE"= FAST
MENU MODE


PROCEDURE

PARAMETER

1° WELDING CURRENT 1 1 1 1 1 1 1 1 1 1 1 1 1
1° MAX WELDING CURRENT 2 2 2 2 2 2 2
1° HOT-START 
1° ARC-FORCE 
1° PRE-GAS 3 3 3 3 3 3 3 3 3 3 3 3
1° START CURRENT 
1° SLOPE UP 4 4 4 4 4 4 4 4 4 4 4 4
1° SECOND CURRENT BI-LEVEL 
1° BASE CURRENT 
1° PEAK TIME
DUTY CYCLE 
1° PULSE FREQUENCY 6 6 6 6 6 6 6 6
1° BASE TIME 5 5 5 5 5 5 5 5
1° SLOPE DOWN 4 4 4 4 4 4 4 4 4 4 4 4
1° POST-GAS 
          
2° VRD 
2° LONG ARC VOLTAGE 
2° REMOTE CONTROL 
2° FINAL CURRENT 4 4 4 4 4 4 4 4 4 4 4 4
2° SPOT TIG TIME 
2° MINIMUM PEDAL CURRENT 2 2 2 2 2 2
2° HF ARC START 
SPECIAL Q-START 3 + 4 3 + 4 3 + 4 3 + 4 3 + 4 3 + 4
SPECIAL DYNAMIC ARC 4 4 4 4
SPECIAL MULTI-TACK 3 3 3 3 3 3

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11 WELDING SETTINGS
11.1 ELECTRODE WELDING (MMA)
S5
This button serves to select the following welding mode:
MMA
11.1.1 MMA PARAMETERS SETTING (1ST LEVEL)
S3
Press this button to scroll the list of settings to edit.
The selected parameter and its value are shown on the following displays: D2
E1
Using the encoder, edit the value of the selected setting.
The value is saved automatically.
Press any key (except S3) to save the setting and quit the menu.
Tab. 3 - Parameters of the 1st level menu in MMA mode
PARAMETER
MIN
DEFAULT
MAX
WELDING CURRENT
10 A
80 A
180 A
MAX WELDING CURRENT
5 A
80 A
180 A
HOT-START
0 %
50 %
100 %
*1
ARC-FORCE
0 %
30 %
100 %
*1
*1: This parameter is set as a percentage referred to the value of the following parameter: WELDING CURRENT
11.1.2 MMA PARAMETERS SETTING (2ND LEVEL)
S3
Hold down the button for 3 seconds to gain access to the 2nd level menu.
L.2
The message appears on the following displays:
D1
L.2= LEVEL.2= 2ND LEVEL MENU
The selected parameter and its value are shown on the following displays: D2
S3
Press this button to scroll the list of settings to edit.
E1
Using the encoder, edit the value of the selected setting.
The value is saved automatically.
Press any key (except S3) to save the setting and quit the menu.
Tab. 4 - Parameters of the 2nd level menu in MMA mode
PARAMETER
MIN
DEFAULT
MAX
VRD
OFF
OFF
ON
*3
LONG ARC VOLTAGE
37
SYN
65
*4
REMOTE CONTROL
OFF
OFF
ON
*2
*2: The activation is suitable for the following welding modes:
−MMA
−DC TIG
−AC TIG
Compatible remote control types:
−manual remote controller.
*3: The activation is suitable for the following welding modes:
−MMA
*4: SYN: This code indicates that parameters control is synergic. The optimal value of this parameter is set automatically by the microprocessor
on the basis of the preset welding current value. This value can be displayed but it is not user-adjustable.
11.1.3 MMA SPECIAL FUNCTIONS
S1
Press this button to scroll the list of settings to edit.
The selected parameter and its value are shown on the following displays: D2
E1
Using the encoder, edit the value of the selected setting.
The value is saved automatically.
Press any key (except S1) to save the setting and quit the menu.

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Tab. 5 - Special functions in MMA mode
PARAMETER
MIN
DEFAULT
MAX
DYNAMIC ARC
OFF
OFF
ON
11.2 DC TIG WELDING
S5
Use this button to select one of the following welding modes:
DC TIG
PULSED DC TIG
SYNERGIC TIG
S4
Use this button to select one of the following torch trigger procedures:
2 STEP
2T SPOT
4 STEP
4 STEP BI-LEVEL
11.2.1 DC TIG PARAMETERS SETTING (1ST LEVEL)
S3
Press this button to scroll the list of settings to edit.
The selected parameter and its value are shown on the following displays: D2
E1
Using the encoder, edit the value of the selected setting.
The value is saved automatically.
Press any key (except S3) to save the setting and quit the menu.
Tab. 6 - 1st level menu parameters in DC TIG mode
PARAMETER
MIN
DEFAULT
MAX
WELDING CURRENT
5 A
80 A
220 A
MAX WELDING CURRENT
5 A
80 A
220 A
SECOND CURRENT BI-LEVEL
10 %
50 %
200 %
*1
BASE CURRENT
1 %
40 %
200 %
SYN
SYN
SYN
*3
PEAK TIME
0.1 s
5.0 s
5.0 s
*5
DUTY CYCLE
1 %
50 %
99 %
*4
SYN
SYN
SYN
*3
BASE TIME
0.1 s
5.0 s
5.0 s
*5
PULSE FREQUENCY
0.1 Hz
100 Hz
2.5 kHz
*4
0.1 Hz
5.0 Hz
5.0 Hz
*5
SYN
SYN
SYN
*3
SLOPE DOWN
0.0 s
0.0 s
25.0 s
FINAL CURRENT
5 %
5 %
80 %
*2
5 A
5 A
220 A
*2
POST-GAS
0.0 s
10.0 s
25.0 s
PRE-GAS
0.0 s
0.1 s
10.0 s
START CURRENT
2 %
50 %
200 %
5 A
50 A
220 A
SLOPE UP
0.0 s
0.0 s
25.0 s
*1: This parameter is set as a percentage referred to the value of the following parameter: WELDING CURRENT
*2: The value of this parameter can be set as a percentage of the welding current or as an absolute value expressed in Amperes.
*3: SYN: This code indicates that parameters control is synergic. The optimal value of this parameter is set automatically by the microprocessor
on the basis of the preset welding current value. This value can be displayed but it is not user-adjustable.
*4: Available when "KIND OF PULSE" parameter= FAST
*5: Available when "KIND OF PULSE" parameter= SLOW
11.2.2 DC TIG PARAMETERS SETTING (2ND LEVEL)
S3
Access the 2nd level menu by holding the button down for 3 seconds.
L.2
The message appears on the following displays: D1
L.2= LEVEL.2= 2ND LEVEL MENU
S3
Press this button to scroll the list of settings to edit.
The selected parameter and its value are shown on the following displays: D2
E1
Using the encoder, edit the value of the selected setting.
The value is saved automatically.
Press any key (except S3) to save the setting and quit the menu.
Tab. 7 - 2nd level menu parameters in DC TIG mode

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PARAMETER
MIN
DEFAULT
MAX
SPOT TIG TIME
0.01 s
0.1 s
10.0 s
HF ARC START
ON
ON
OFF
REMOTE CONTROL
OFF
OFF
ON
*1
MINIMUM PEDAL CURRENT
1 %
50 %
90 %
*2
*1: The activation is suitable for the following welding modes:
−MMA
−DC TIG
−AC TIG
Compatible remote control types:
−manual remote controller.
−UP/DOWN or potentiometer TIG torch.
−foot pedal controller.
The maximum and minimum TIG welding current values can be set with the foot pedal controller.
The up slope and down slope cannot be controlled via the foot pedal.
The following welding procedures can be selected with the foot pedal:
+
+
2T LIFT-ARC
2T HF
2T SPOT
2T SPOT + HF
If both remote controllers are connected, the foot pedal assumes priority over the UP/DOWN or potentiometer TIG torch.
When this function is active welding is performed without the following parameters:
−SLOPE UP
−SLOPE DOWN
−All special functions
*2: This parameter is set as a percentage referred to the value of the following parameter: WELDING CURRENT
11.2.3 DC TIG SPECIAL FUNCTIONS MENU
S1
Press this button to scroll the list of settings to edit.
The selected parameter and its value are shown on the following displays: D2
E1
Using the encoder, edit the value of the selected setting.
The value is saved automatically.
Press any key (except S1) to save the setting and quit the menu.
Tab. 8 - Special functions in DC TIG
PARAMETER
MIN
DEFAULT
MAX
DYNAMIC ARC
OFF
OFF
ON
*3
Q-START
0.1 s
OFF
60.0 s
*3
MULTI-TACK
0.5 Hz
OFF
6.0 Hz
*2 *3
*2: When this function is active welding is performed without the following parameters:
−SLOPE UP
−SLOPE DOWN
−START CURRENT
−FINAL CURRENT
−DYNAMIC ARC
−Q-START
*3: When "REMOTE CONTROL"= ON and a foot pedal is connected the functions are all inhibited.

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12 JOBS MANAGEMENT
Personalised welding settings, or JOBs, can be saved in memory locations and subsequently uploaded.
Up to 50 jobs can be saved (j01-j50).
The settings of the SETUP menu are not saved.
12.1 SAVING A JOB
This function is available when welding mode is not active.
S5
Hold down the button for 3 seconds.
JOB STORAGE SELECTION
The message appears on the following displays: D2
S5
Press the button to confirm.
STORE JOB N.xx
The message appears on the following displays: D2
xx=
number of the first free job.
JOB MEMORY FULL
When there are no free memory locations the message appears on the following displays: D2
E1
Use the encoder to select the required job number.
On selecting a currently occupied memory location, the job number flashes.
If you confirm at this point, the new job will overwrite the previously saved settings.
Exit without confirmation
Press any button (except S2).
This action will automatically close the menu.
Exit with confirmation
S2
Press the button.
This action will automatically close the menu.
12.2 LOADING A USER JOB OF FACTORY SET JOB
This function is available when welding mode is not active.
S2
Press and release the button.
LOAD JOB N.xx
Only when the jobs have been uploaded, the message is shown on the following displays: D2
xx=
number of the latest job used.
NO JOB LOADED
If there are no jobs in the memory the message is shown on the following displays: D2
E1
Use the encoder to select the number of the job to be uploaded.
Exit without confirmation
Press any button (except S2).
This action will automatically close the menu.
Exit with confirmation
S2
Press the button.
LOADED JOB N.xx
The message appears on the following displays: D2
This action will automatically close the menu.
When a job is loaded and an UP/DOWN torch is installed, press the torch triggers to select the saved jobs.
12.3 DELETING A JOB
This function is available when welding mode is not active.
S2
Hold down the button for 3 seconds.
JOB STORAGE SELECTION
The message appears on the following displays: D2
E1
Select the following setting with the encoder:
JOB ERASURE SELECTION
The message appears only if there are saved JOBS, on the following displays: D2
S2
Press the button to confirm.
ERASE JOB N.xx
The message appears on the following displays: D2
xx=
number of the latest job used.