CMA Dishmachines GL-X User manual

MODEL GL-X
PARTS MANUAL
Rev. 1.03A
800-854-6417
FAX 714
-
8
95
-
2
141
CMA DISHMACHINES
12700 KNOTT AVENUE
GARDEN GROVE, CALIFORNIA 92841
www.cmadishmachines.com

TABLE OF CONTENTS
MODEL CMA-GL-X
1. PARTS MANUAL ..........................................................................................3
1.1. INITIAL PARTS KIT (P/N 4001.00)................................................................................................... 3
1.2. OPTIONAL SANI ALARM.................................................................................................................. 4
1.3. EXPLODED VIEW DRAWINGS........................................................................................................... 5
1.3.1. Cabinet Assembly ................................................................................................................... 5
1.3.2. GLX Door Assembly...............................................................................................................6
1.3.3. Spray System Assembly...........................................................................................................7
1.3.4. S/S Pump Assembly (Effective August 2009).......................................................................... 8
1.3.5. Pump Assembly....................................................................................................................... 9
1.3.6. Plumbing System Assembly................................................................................................... 10
1.3.7. Drain System Assembly......................................................................................................... 11
1.3.8. Control Box .......................................................................................................................... 12
1.3.9. Power Box ............................................................................................................................ 13
1.3.10. Peristaltic Pump Assembly................................................................................................... 14
1.3.11. Drain Valve ......................................................................................................................... 15
1.3.12. Thermometer......................................................................................................................... 16
1.3.13. GLX Heater Assembly .......................................................................................................... 17

Parts Manual
1. Parts Manual
1.1. Initial Parts Kit (P/N 4001.00)
P/N DESCRIPTION Qty
00200.10 Pump Assy, 110/220V 60 Hz, Open 1
00206.00 Pump Seal Kit 1
00208.00 Slip Joint Nut Gasket 1
00304.03 Spray Arm B GL-X 1
00308.50 Spray Arm End Plug SS 1
00404.82 Motor Contactor Relay 1
00411.00 Micro Switch 1
00415.00 Peristaltic Pump Assembly, 120V/60Hz 1
03470.01 Toggle Switch, momentary, (.25 flat terminal) 1
00425.51 Chemical Tubing Blue 50 ft.
00425.53 Chemical Tubing Red 50 ft.
00425.54 Chemical Tubing White 50 ft.
00433.10 Master Switch (20 Amp) 1
00435.00 Squeeze Tube, 8”, Silicone 1
00435.62 Squeeze Tube, 24” 1
00458.00 Squeeze Tube, Black (Detergent) 1
00501.00 Timer Motor, 2-Minute 1
00557.55 Kynar Reed Switch, 110/220V, 36” 1
00707.00 1/2 Water Solenoid Repair Kit, JE 1
00715.00 1/2 Ball Check Valve 1
00738.10 Solenoid Coil, JE, 120V, (¾” & ½”) 1
03202.00 Thermometer, Capillary 1
03406.64 Drain Toggle Switch 1
03415.00 Chemical Tube Bulkhead 1
03415.60 Chemical Bulkhead (Teflon) Assy 1
04103.00 GL-X Drain Valve, 120V 1
04110.00 SS L1-C/L-1X Drain Screen 1
04303.00 GL-X Spray Arm Bearing 1
04305.10 Red Silicone Gasket, 1/16 Thick 1
04517.15 Door Stop (Parallel) 1
NOTE: CMA recommends that the initial parts kit be kept on hand as a back up supply of critical
parts in the event your machine should require emergency service. All the parts
included in this kit are unique to the GL-X glasswasher.
MODEL GL-X PARTS MANUAL Rev. 1.03A Page
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Parts Manual
1.2. Optional Sani Alarm
Part Number 12508.00
Exploded View
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 3 00400.00 Conduit, 3/8” Sealtite 8 5 00931.00 Wire Tie, Small
2 1 00401.00 S.T. 3/8” Straight Connector 9 1 12510.00 Sanitizer Alarm Box Assembly
3 1 00402.00 S.T. 90 Degree 3/8” Connector 10 1 12511.00 Sanitizer Low Level Vacuum Switch
4 1 00406.00 Control Box Light, .5” Diameter, Red 11 1 12512.00 Sanitizer Alarm Buzzer, 120 Volts
5 1 00435.00 Squeeze Tube, 8” 12 4 40126.10 #10 x 3/4" Sheet metal Screw
6 1 00521.00 Wire, 18 Gauge, Orange, 6 ft. 13 4 40127.00 Wall Anchors
7 1 00531.00 Wire, 18 Gauge, White, 6 ft. 14 1 00426.00 Y Hose Connector, 3/16”
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Parts Manual
1.3. Exploded View Drawings
1.3.1. Cabinet Assembly
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 1 15901.62 GL-X Body 13 1 00924.00 ¼” SS Washer
2 1 14503.50 GL-X EZ Top 14 2 00940.50 10-32 X 3/8” Truss Head Screw
3 1 15902.62 GL-X Stand 15 2 03415.00 Chemical Tube Bulkhead
4 2 15902.84 GL-X Stand Panel 16 16 00914.00 10-32 X 5/8” Panhead Screw
5 1 15915.62 GL-X Peri-Pump Panel 17 12 00439.00 Snap Bushing 500-6
6 1 04912.60 GL-X Tray Track (LH) 18 1 15922.62 GL-X Electrical Cover
7 1 04911.60 GL-X Tray Track (RH) 19 4 01310.00 Bullet Foot
8 1 13463.10 Liquid Level Switch 20 4 01572.64 GL-X Leg
9 2 03816.00 Nylon Retaining Washer 21 4 00941.00 10-32 X 5/8” Panhead Screw
10 1 03415.60 Chem. Tube Bulkhead 22 1 14506.50 Door Gasket
11 12 00912.00 ¼” SS Nut 23 1 14506.45 Gasket Bracket
12 4 00922.00 ¼” Lock Star Washer
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Parts Manual
1.3.2. GLX Door Assembly
P/N 15905.10 DOOR ASSEMBLY INCLUDES ITEMS: 1,5,7,9,10,11,13,14 & 15.
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 1 15906.60 GL-X Door 10 1 14558.61 Door Magnet Holder
2 2 04517.60 Door Support Rod Block 11 2 00965.00 6-32 Lock Nut
3 1 14570.00 Door Hinge 12 2 00605.20 Door Rod Spacer
4 1 14570.50 Door Hinge (LH) 13 2 04517.15 Door Stop (Parallel)
5 2 04919.00 Door Rod Screw 14 10 00912.00 1/4"-20 Nylon Lock Nut
6 1 04918.60 Door Support Rod Right 15 14 00924.00 1/4" SS Washer
7 1 04919.50 Door Support Rod Left 16 4 00914.10 1/4"-20 x 5/8” Hex Head Bolt
8 2 00557.80 Door Magnet 17 2 14518.00 Splash Guard
9 2 00970.60 6 32 x 1/2" Flathead Screw
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Parts Manual
1.3.3. Spray System Assembly
ITEM
NO. NO. REQ’D P/N DESCRIPTION
1 8 00912.00 1/4"-20 Nylon Lock Nut
2 16 00924.00 1/4" SS Washer
3 8 00929.00 1/4"-20 x 3/4" Truss Head Bolt
4 2 04306.00 Square Manifold Gasket
5 2 04305.10 Red Silicon Gasket
6 2 04303.00 Spray Arm Bearing
7 2 00304.03 Spray Arm “B” Series
8 4 00308.50 Spray Arm End Plug
9 1 04304.00 GL-X Spray Manifold
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Parts Manual
1.3.4. S/S Pump Assembly (Effective August 2009)
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 3 00908.00 5/16”-18 x 5/8” SS Hexhead Bolt 11 1 04206.75 SS Pump Cover
2 3 00926.00 5/16” SS Washer 12 1 00214.50 1/2" Comp x 3/8” MIP Adapter
3 1 00200.78 SS Pump Motor Holder "L" 13 1 00208.40 Slip Joint Nut O Ring Buna
4 1 00201.65 SS Wash Pump Motor 115v 14 1 00207.00 Slip Joint Nut 1 1/2 x 1 1/4
5 1 00201.96 Slinger Washer Cone Shape 15 1 00238.00 3/8” Male Plug
6 1 03224.60 SS Pump Backplate 16 1 00200.75 Includes Items 4,5,6,7,8,9,and 11
7 1 03226.70 Volute O-Ring For SS Pump 17 1 03222.74 Flat Washer 8 mm
8 1 00206.70 SS Pump Seal Kit 18 1 03222.72 Shaft Nut Lock Washer 8mm
9 1 03222.60 SS Pump Impeller 19 1 13809.70 SS Pump Seal Shaft Nut 8mm
10 1 50302.10 1" MPT x 1" Barb Brass 20 6 00914.70 Socket Head Screw 10 mm
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Parts Manual
1.3.5. Pump Assembly
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 7 00908.00 5/16”-18 x 5/8” SS Hexhead Bolt 12 1 04204.00 Compression Nut 2.5”
2 7 00926.00 5/16” SS Washer 13 1 14004.00 1” close Nipple SS
3 4 13805.00 5/16”-18 Nylon Lock Nut 14 1 04601.00 45 Degree Elbow FIP x FIP
4 1 04909.00 Motor Mount 15 1 50302.06 1” MIP x 1” Barb PVC
5 1 00201.00 Pump Motor 1 HP 16 1 00200.10 Includes Items 5, 6, 7, 9 & 17
6 8 00921.00 3/8”-16 x 3/4" Hex Bolt 17 1 03226.00 Pump “O” Ring Gasket
7 1 03224.00 Pump Base (Mount) 18 1 00238.00 3/8” Male Plug
8 1 00206.00 Pump Seal Kit 19 1 00214.50 1/2" Comp x 3/8” MIP Adapter
9 1 03222.05 Impeller (universal) open 20 1 00208.20 Slip Joint Nut Friction Ring
10 1 04206.00 Pump cover
11 1 00208.00 Slip Joint Nut Gasket
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Parts Manual
1.3.6. Plumbing System Assembly
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 - 03623.00 1/2" Vac. Brkr Repair Kit – WATTS 17 2 00743.10 1/2" Tee FxFxF
2 1 03624.00 1/2" Vacuum Breaker – WATTS 18 1 03604.00 S/S Water Solenoid Valve
3 1 00721.00 1/2" Jamb Nut 19 1 41062.00 1/2 Strainer Ball Valve
4 4 03614.00 1/2" Brass (Close) Nipple 20 2 00421.51 6-32 X ¼” Panhead SS
5 2 00748.50 1/2" Shrub Head 21 1 00739.50 Vacuum Breaker Cap SS
6 1 04605.82 GL-X “U” Table 22 1 03624.25 Vacuum Breaker Bonnet Brass
7 1 00715.00 Ball Check Valve 23 1 13642.00 ½” Brass Plug
8 1 15401.50 SS Braided Hose 24 6 00760.00 5/8" Comp. X ½”M.I.P. Adapter
9 1 00214.50 1/2" Comp x 3/8” MIP FTG 25 - 00706.10 Solenoid Plunger Spring Only
10 4 04605.84 GL-X Straight Tube 26 1 00761.00 5/8 Comp X 3/4 MIP Adapter
11 1 03108.60 Transfer Hose 1" Reinforced 2 ft 27 1 04606.00 GL-X L tube
12 - 00738.10 JE Solenoid Coil 28 1 50302.20 3/4" F X 1" Barb Plastic Fitting
13 - 03603.20 1/2" Water Solenoid Bonnet 29 2 03101.00 Hose Clamp # 16 1"
14 - 00786.00 JE Solenoid Valve Plunger 30 1 41015.60 1/4 Water Solenoid Coil Only 110V
15 1 00707.00 JE ½” Solenoid Rep. Kit 31 1 03604.30 Dema Valve Repair Kit 1/2"
16 1 03603.10 JE ½” Solenoid Valve
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Parts Manual
1.3.7. Drain System Assembly
ITEM
NO. NO. REQ’D P/N DESCRIPTION
1 1 04105.00 Pump Hose 6.5”
2 6 03101.00 1” Hose Clamp #16
3 1 04103.00 Drain Valve
4 1 03108.51 1” Goose Neck Drain Hose
5 1 04110.00 Drain Sump Screen
6 1 50302.06 1” MIP X 1” Barb PVC
7 1 03109.00 Drain Hose 90 deg. 1” I.D.
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Parts Manual
1.3.8. Control Box
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 1 15520.00 Power Block 12 Position 12 1 00438.00 Snap bushing, Universal
2 1 00474.00 Delimer switch Bracket 13 3 01001.00 6-32 x 1” Panhead Screw
3 1 00475.30 Delimer Switch DPST 20 Amp. 14 3 00971.10 4-40 Nylon Lock Nut
4 2 00631.00 Ice Cube Relay 15 6 00927.00 8-32 Nylon Lock Nut
5 1 03203.50 Single Temp. Display Unit 16 4 00631.00 8-32 X ½” Panhead Screw
6 1 03202.60 Thermometer Transformer 17 1 00557.55 Reed Switch
7 1 15904.62 Control Drawer 18 4 00917.00 8-32 PM Nut
8 1 03481.00 Drain Rocker Switch 19 2 03705.82 Sponge Strip
9 1 00421.40 Start/Fill Rocker Switch 20 1 13426.50 Ground Block
10 1 15524.00 Power Rocker Switch 21 1 00965.00 6-32 Nylon Lock Nut
11 1 03202.66 Thermister 22 1 00470.10 Toggle Switch Rubber Boot
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Parts Manual
1.3.9. Power Box
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 1 15923.62 GL-X Electrical Box 9 2 03801.00 10-32 Nylon Lock Nut
2 2 13012.15 GL-X Contactor 10 1 00408.80 2 Minute Timer GL-X
3 1 15520.50 Power Block 3 Position 11 6 15400.10 ¾” Slit Ribbed Tubing
4 3 00438.00 Snap Bushing Universal 12 1 15921.00 Timer Mount
5 0.5 13003.60 Contactor DIN Rail 13 2 00941.00 10-32 X 5/8” Pan Head Screw
6 2 13525.00 8-32 x 1” Pan Head Screw 14 2 03801.00 10-32 Nylon Lock Nut
7 2 00927.00 8-32 Nylon Lock Nut 15 1 15914.82 GL-X Peri-Pump Mount
8 2 00941.00 10-32 Pan Head Screw 16 3 03475.00 Primer Switches
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Parts Manual
1.3.10. Peristaltic Pump Assembly
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 3 00416.00 Peristaltic Pump Motor G 3 00424.00 Rotor Bearing Carriage
2 3 00417.00 Peristaltic Pump Block H 3 00935.00 1/4"-20 x 1/4" Allen Screw
3 6 00919.00 10-32 x 1 1/2" Pan Head Screw 10 6 00448.00 Barrel Connector (Male)
4 3 00918.00 10-32 x 1 1/2" Fillister HD Screw 11 AR 00425.51 Chemical Tubing (Blue)
5 6 00932.00 Wire Tie – Large 12 AR 00425.53 Chemical Tubing (Red)
6 7 00418.00 Peristaltic Pump Block Cover 13 AR 00425.54 Chemical Tubing (White)
7 12 00911.00 8-32 x 1/2" Pan Head Screw 14 2 03415.00 Chemical Tube Bulkhead
8 2 00435.00 Squeeze Tube (Clear) 15 2 00443.00 Tube Stiffener
8A 1 00458.00 Squeeze Tube – Black Detergent 16* 1 00415.00 Complete Peristaltic Pump
9 3 00419.00 Peristaltic Rotor Assembly 17 1 03415.60 Bulk Head For Sanitizer
E 6 00423.00 Rotor Bearing 18 1 00435.62 24” Squeeze Tube
F 6 00422.00 Rotor Bearing Pin *Item 16 includes items 1-4, 6-10.
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Parts Manual
1.3.11. Drain Valve
ITEM
NO. NO. REQ’D P/N DESCRIPTION
1 1 04103.21 Drain Motor 115V, 60Hz
2 1 04103.14 Drain Valve Spring
3 1 04103.20 Drain Valve Drive Pin
4 1 04103.19 Drain Valve Washer (Thin)
5 1 04103.23 Drain Seal Washer (Black)
5A 1 04103.17 Drain Seal Washer (White)
6 1 04103.12 Drain Valve Housing
7 4 00941.00 #10-32 x 5/8” Pan Head Screw
8 3 04103.24 Drain Valve Housing Spacer
9 1 04103.16 Hinge/Seal
10 1 04103.15 Drain Housing Gasket
11 1 04103.13 Drain Valve Housing Cover
12 4 04103.18 #8 x 5/8” Self-Threading Screw
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Parts Manual
1.3.12. Thermometer
P/N 03202.00
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Parts Manual
1.3.13. GLX Heater Assembly
ITEM
NO. NO. REQ’D P/N DESCRIPTION
1 1 15920.64 GL-X Heater Box
2 1 15417.30 1250 Watt Heater
3 1 04109.10 Sump Heater
4 1 13417.89 Thermostat
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